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Summary of Contents for Cumberland 77-0143
- Page 1 54" Galvanized Mega Flow Butterfly Fan Installation and Operation Manual PNEG-1502 Version 9.0 Date: 02-18-20 PNEG-1502...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1502 54" Galvanized Mega Flow Butterfly Fan...
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Page 3: Table Of Contents
Contents Chapter 1 Safety Precautions ........................5 Safety Guidelines ........................5 Cautionary Symbol Definitions......................6 Safety Cautions...........................7 Safety Decals ........................... 11 Safety Sign-off Sheet.........................12 Chapter 2 General Information ........................13 General Description........................13 Main Assemblies ........................14 General Specification ........................14 Chapter 3 Assembly ..........................15 Framing and Positioning ......................16 Fan Cabinet Assembly.......................18 Motor and Belt Installation......................22 Tabbed Cone Panel Assembly....................24... - Page 4 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1502 54" Galvanized Mega Flow Butterfly Fan...
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Page 5: Chapter 1 Safety Precautions
Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines ▪ Cautionary Symbol Definitions ▪ Safety Cautions ▪ Safety Decals ▪ Safety Sign-off Sheet Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. -
Page 6: Cautionary Symbol Definitions
Chapter 1: Safety Precautions Cautionary Symbol Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. Table 1-1 Description of the different cautionary symbols Symbol Description... -
Page 7: Safety Cautions
Chapter 1: Safety Precautions Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. •... - Page 8 Chapter 1: Safety Precautions Lifting Hazard • Single person lift can cause injury. • Use a mechanical lifting device to lift or move the equipment during installation. ST-0021–2 Explosion Hazard • The fan is not designed for use in atmospheres where the risk of explosion is present.
- Page 9 Chapter 1: Safety Precautions Install and Operate Fan Properly • Electrical controls and wiring must be installed by a qualified electrician and must meet the standards set by the National Electric Code, Canadian Electrical Code, and all local and state codes. The fan must be installed and maintained by a qualified person familiar with the use and function of ventila- tion fans.
- Page 10 • Do not attempt maintenance or repairs on the fan unless you are competent to do so. Understand service procedures before doing work. • Use only genuine Cumberland parts when maintaining the fan. Use of other non-genuine parts is a misuse and can lead to dangerous situations.
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Page 11: Safety Decals
Chapter 1: Safety Precautions Safety Decals The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation, operation, service and maintenance of the equipment. Location Decal No. Decal Description Left and right Non-text fan Warnings... -
Page 12: Safety Sign-Off Sheet
Chapter 1: Safety Precautions Safety Sign-off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name... -
Page 13: Chapter 2 General Information
General Information Topics Covered in this Chapter ▪ General Description ▪ Main Assemblies ▪ General Specification General Description The structure of the butterfly shutter on the Mega Flow Butterfly Fan improves fan stability and eliminates small blades that are prone to dust and build-up that reduce air flow. The butterfly shutter also provides protection against harsh weather conditions such as wind and moisture while the fan is not in use. -
Page 14: Main Assemblies
Chapter 2: General Information Main Assemblies Figure 2-1 54 in. Galvanized Mega Flow Butterfly Fan Main Assemblies General Specification Before beginning installation, check the condition of the fan. Remove the overwrap and packing materials and examine all parts and components for shipping damage. Any damage incurred must be reported immediately to the freight carrier. -
Page 15: Chapter 3 Assembly
Assembly Topics Covered in this Chapter ▪ Framing and Positioning ▪ Fan Cabinet Assembly ▪ Motor and Belt Installation ▪ Tabbed Cone Panel Assembly ▪ Butterfly Assembly ▪ Grill Guard Assembly ▪ Inlet Grill Assembly ▪ Inlet Bell Assembly ▪ Electrical Connection PNEG-1502 54"... -
Page 16: Framing And Positioning
Chapter 3: Assembly Framing and Positioning Before You Begin Make sure that you have enough rough opening and there is enough space so that the fan flanges do not overlap. 1. Construct the frame opening to 61-1/4 in. H x 58 in. W. NOTE: Remember that the framing must be able to support the weight of the fan assembly. - Page 17 Chapter 3: Assembly Figure 3-2 Center to center fan spacing with cone IMPORTANT: The cone diameter is normally 74 in. diameter but the “Arches” in the side cone panels can be flattened giving a total of 64 in. side to side. See tabbed cone panel assembly for details.
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Page 18: Fan Cabinet Assembly
Chapter 3: Assembly Fan Cabinet Assembly 1. Install the panels (A, B, C, and D) together onto the venturi (F) with the screws (E). NOTE: Make sure that the flanges of the panels overlap outside the venturi (F). Figure 3-3 Assemble the panels Top panel (12-0458) Right panel (12-0461) Bottom panel (12-0459) - Page 19 Chapter 3: Assembly 2. Install the cone hanger bracket (V) to the top panel (A) with the screws (E). Figure 3-4 Install cone hanger bracket Top panel (12-0458) 1/4 in. Screws (S-9265) Venturi (12-0332) Cone hanger bracket (12-0651) PNEG-1502 54" Galvanized Mega Flow Butterfly Fan...
- Page 20 Chapter 3: Assembly 3. Install the vertical braces (G) to the panels with the bolts (H) and nuts (I). Figure 3-5 Assemble the vertical braces Venturi (12-0332) 3/8 in. Bolts (S-7485) Vertical braces (12-0210) 3/8 in. Nuts (S-968) 4. Install the bearing bracket (J) to the vertical braces (G) with the bolts (H) and nuts (I). Figure 3-6 Assemble the bearing bracket Vertical braces (12-0210) 3/8 in.
- Page 21 Chapter 3: Assembly 5. Install the bearings (K) to the bearing bracket (J) with the bolts (L), washers (M) and nuts (N). 6. Insert the shaft (O) through the bearings (K). 7. Align the keyways (T) and insert the pulley (P) on the shaft (O) with the key (Q). Secure the pulley (P) to the shaft (O) with the set screw (S) .
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Page 22: Motor And Belt Installation
Chapter 3: Assembly Motor and Belt Installation 1. Install the motor mounting bracket (A) between the vertical braces (B) with the bolts (C) and nuts (D). NOTE: Make sure the motor mount bracket (A) is installed above the bearing bracket. Also make sure that the rectangular slot in the motor mount bracket is in line with the pulley. - Page 23 Chapter 3: Assembly 6. Wrap the belt (L) around the motor pulley (I), driven pulley (K) and tensioner arm pulley (J). Figure 3-9 Belt installation Motor pulley (12-0493) Driven pulley (16-0016) Belt tensioner (91-0057) Belt (16-0088) PNEG-1502 54" Galvanized Mega Flow Butterfly Fan...
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Page 24: Tabbed Cone Panel Assembly
Chapter 3: Assembly Tabbed Cone Panel Assembly 1. Lay the cone panels (A, B, and C) on the ground as shown. 2. Attach the four (4) cone panels together using the tab and slot connections on the edges of each panel. - Page 25 Chapter 3: Assembly Figure 3-11 Tabbed cone assembly Tabs on inside of cone Nuts on outside of cone assembly 6. Install the remaining bolts and nuts (G) into place to hold the cone together. NOTE: Make sure the bolt heads are located on the inside of the cone assembly. Loosely tighten the nuts.
- Page 26 Chapter 3: Assembly 7. Install the assembled cone on the fan cabinet unit using the cone mounting angles (H) and bolts (I). NOTE: Prior to installing the cone, secure it into mounting holes with bracket using two bolts (I) and two nuts (J) and it is hand tightened.
- Page 27 Chapter 3: Assembly 8. Secure the cone assembly (L) to the cone hanger bracket (K). NOTE: • Three people should lift the cone assembly (L) to the fan top panel. Typically one person on either side of the cone lifting, with one person in the middle helping assist the cone to slip over the venturi throat.
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Page 28: Butterfly Assembly
Chapter 3: Assembly Butterfly Assembly 1. Install the spring clips (B) as shown onto the butterfly frame. 2. Install the shafts (D), washers (E), and mounting blocks (F) in the butterfly flaps (C) as shown. 3. Install the mounting blocks (F) on the butterfly flaps (C) to the butterfly frame (A) top and bottom with the bolts (G) and nuts (H). - Page 29 Chapter 3: Assembly Figure 3-16 Butterfly flaps installation Upper cone ring fits into inner hole. Lower cone ring fits into outer hole. NOTE: Fan not shown for clarity. Fan ring must be plumb and level in order for doors to operate properly. CAUTION 7.
- Page 30 Chapter 3: Assembly Figure 3-17 Grill guard with flat sides Grill 9. To reduce the cone diameter from 72 in. to 64 in. side to side, clip the two (2) side wires of the grill (M) on both sides. 10.Using a rubber mallet hammer along the “Arches” formed on both side panels until they flatten as shown.
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Page 31: Grill Guard Assembly
Chapter 3: Assembly Grill Guard Assembly 1. Position the grill guard (A) in front of the cone panel (B) and make sure the eyelets (E) on the grill align with the holes in the cone panels at all positions. 2. Install the grill guard (A) to the cone assembly (B) using the bolts (C) and whiz nuts (D). Figure 3-18 Grill guard assembly Grill guard (11-0409) Nuts... -
Page 32: Inlet Grill Assembly
Chapter 3: Assembly Inlet Grill Assembly 1. Attach the side grills (A) to the top and bottom grills (B) together with clips (D). Crimp the clips. 2. Attach the front grill (C) to the sides using the clips (D). Crimp the clips. 3. -
Page 33: Inlet Bell Assembly
Chapter 3: Assembly Inlet Bell Assembly 1. Install the inlet bell rest bracket (A) to the bottom panel (C) using 1/4 x 2 in. wood screws (B) or larger. The wood screws (B) must go through the inlet bell rest bracket (A), bottom panel (C) and wood frame. - Page 34 Chapter 3: Assembly 3. Attach the inlet bell (E) to the fan housing by locking into place using the attached over center latches (F). Figure 3-21 Inlet bell assembly Inlet bell assembly Hole for latch connection Latch detail. Located on the inside of the Latch (1040-0105) fan cabinet.
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Page 35: Electrical Connection
Chapter 3: Assembly Electrical Connection Before You Begin All wiring should be installed in accordance with National, State and Local electrical codes. A certified electrician should complete this portion of the installation to ensure safety and that the wiring is correct for the application. - Page 36 Chapter 3: Assembly 5. For single phase fans, motor overload protection should be provided for each fan. 6. A safety cut-off switch should be located next to each fan. A circuit breaker switch or slow blow motor type fuses must be used. 3 Phase fans require three (3) pole contactors with overload protection.
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Page 37: Chapter 4 Operation And Maintenance
Operation and Maintenance Topics Covered in this Chapter ▪ Start-Up Operation ▪ Maintenance Start-Up Operation Disconnect and lock out all power sources before servicing equipment. DANGER 1. With the fan unplugged, rotate the propeller several complete revolutions by turning the fan pulley, look for clearance between the propeller tip and the housing. - Page 38 Chapter 4: Operation and Maintenance 5. Pillow block bearings should be re-lubricated every 30 operating days and/or after each wash down cycle with 3-5 pumps on a standard hand operated grease gun. NOTE: Lithium or lithium-complex based #2 NLGI grease must be used. Other types of grease are incompatible with the factory lubricant and will damage the bearing.
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Page 39: Chapter 5 Troubleshooting
Troubleshooting Topics Covered in this Chapter ▪ Troubleshooting Guide Troubleshooting Guide Symptom Probable Cause(s) Corrective Action(s) Defective motor bearing. Replace. Defective pillow block bearing. Replace. Parts are not securely anchored. Check all bolts, screws and fasteners. De-energize fan. Turn prop and check tip clearance. - Page 40 Chapter 5: Troubleshooting Symptom Probable Cause(s) Corrective Action(s) Intake/exhaust shutter is jammed/ Repair/replace/clean as necessary. clogged. Inlet/outlet guards clogged by dirt/ Repair/replace/clean as necessary. debris. Motor has excessive dirt build-up. Clean unit. Fan blade has excessive dirt build- Motor overheats and Clean unit.
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Page 41: Chapter 6 Parts List
54 in. Mega Flow Fan Parts Table 6-1 Motor Part Numbers Part Numbers Model Number Driven Pulley Part Motor Pulley Part Motor Part Number (C) Number (I) Number (H) 77-0143 and 77-0155 3017-3101 12-0493 1011-2638 77-0144 and 77-0156 3017-3101 16-0099 1011-2638 77-0145 and 77-0157... - Page 42 Chapter 6: Parts List 54 in. Mega Flow Fan Parts Figure 6-1 54 in. Galvanized Mega Flow Butterfly Fan Parts Table 6-2 54 in. Galvanized Mega Flow Butterfly Fan Parts List Description Qty. Callout Part Number 54 in. Galvanized Butterfly Fan Venturi 57 in. x 60-1/2 in. 12-0332 13-0227 Propeller, 54 in.
- Page 43 Chapter 6: Parts List Table 6-2 54 in. Galvanized Mega Flow Butterfly Fan Parts List (cont'd.) Description Qty. Callout Part Number 12-0460 Left Panel 54 in. Galvanized Butterfly Fan 12-0458 Top Panel 54 in. Galvanized Butterfly Fan 12-0464 Block, Nylon Mounting 12-0319 Nylon Washer 12-0584...
- Page 44 NOTES PNEG-1502 54" Galvanized Mega Flow Butterfly Fan...
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Page 45: Limited Warranty - Protein Products
Fans Performer Series Direct Drive Fan Motor 3 Years ® end user Flex-Flo/Pan Feeding System Motors and Cumberland 2 Years ® ® 3 to 5 years - end user pays 25% 24 Months from date All Protein controls manufactured by GSI... - Page 46 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.cumberlandpoultry.com...
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