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VPC i2 MICRO iCON User Manual
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VPC i2 MICRO iCON User Manual

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i2 MICRO iCON USER MANUAL
INDEX
(CLICK TO NAVIGATE TO PAGE)
PAGE
1
RECEIVER PART IDENTIFICATION
2
ITA PART IDENTIFICATION
3
RECEIVER/ITA ENGAGEMENT & DISENGAGEMENT
4
RECEIVER MOUNTING
5
ITA COVER REMOVAL
6
ITA COVER INSTALLATION
8
CABLE CLAMP REMOVAL & INSTALLATION
9
CONTACT REMOVAL
10
RECEIVER STRAIN RELIEF ASSEMBLY
11
RECEIVER PROTECTIVE COVER INSTALLATION
12
ITA PROTECTIVE COVER INSTALLATION
13
KEYING PIN KIT, RECEIVER & ITA ASSEMBLY
14
PCB ASSEMBLY W/ TWO HEADERS
15
PCB LAYOUT W/ HEADER
16
STANDARD PCB LAYOUT
17
HYBRID PCB LAYOUT W/ HEADER
18
HYBRID STANDARD PCB LAYOUT
19
TROUBLESHOOTING
Please note that any printed or downloaded User Manuals may not reflect the most current
revisions. The information contained in this material is subject to change.
The most current information available will be on vpc.com.
07/23/21

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Summary of Contents for VPC i2 MICRO iCON

  • Page 1 HYBRID STANDARD PCB LAYOUT TROUBLESHOOTING Please note that any printed or downloaded User Manuals may not reflect the most current revisions. The information contained in this material is subject to change. The most current information available will be on vpc.com. 07/23/21...
  • Page 2 The front of the receiver can be identified as the side with the latching feature. NOTE: The i2 Micro iCon is the only product in VPC’s iSeries product line that features a receiver that acts as the module. All other products feature modules that are independent from the receiver or ITA.
  • Page 3 ITA PART IDENTIFICATION PART # 410 130 XXX (Figure A) points out distinguishing features of the i2 Micro iCon ITA so that the top and bottom can be identified. Features to look for are the numeric keying receptacle on the top side and the alpha keying receptacle on the bottom.
  • Page 4 Turn the engagement knob counter-clockwise to the open/ disengaged position (Figure A). Align the i2 Micro iCon ITA with the receiver and gently push the ITA onto the receiver. There will be about a 0.25″ [6.35 mm] gap. NOTE: The ITA is polarized and will not align if it is upside down.

  • Page 5: Receiver Mounting

    .086-56UNC-2B THRU, TYP. 4 PLCS. 1.27 .050 TYP. Attach the i2 Micro iCon receiver to the panel with the provided 2-56 Phillips head screws and nuts (Figure B). Torque screws to 2 in-lbs [0.23 Nm]. NOTE: If the mounting surface is thicker than 0.125″...
  • Page 6 Phillips Head Screwdriver Flat Head Screwdriver REMOVAL INSTRUCTIONS Disengage the i2 Micro iCon ITA from the receiver. If the ITA is wired, remove the cable clamp/strain relief bar (see page 8 of this user manual). Figure A. Remove engagement knob.
  • Page 7 TOOLS REQUIRED Phillips Head Screwdriver Flat Head Screwdriver INSTALLATION INSTRUCTIONS With the needed wires/contacts installed in the i2 Micro iCon ITA/module, distribute the wires evenly around the drive shaft (Figure A). Place the cable bundle in the u-shaped cable clamp portion of the cover and position the cover against the wiring side of the ITA/module (Figure B).
  • Page 8 PART # 410 130 XXX INSTALLATION INSTRUCTIONS (CONT’D) Secure the cover to the i2 Micro iCon ITA/module by tightening the four Phillips head screws (Figure D) in a criss cross pattern using a Phillips head screwdriver. Torque to 2 in-lbs [0.23 Nm].
  • Page 9 Phillips Head Screwdriver REMOVAL INSTRUCTIONS Remove the two 4-40 x 1.5″screws and strain relief bar from the i2 Micro iCon ITA cover (Figure A). INSTALLATION INSTRUCTIONS Install the two 4-40 x 1.5″ screws and strain relief bar from the ITA cover (Figure A).
  • Page 10 Reference contact part # 610 140 XXX. Assembly Screws ITA INSTRUCTIONS Refer to page 5 for i2 Micro iCon ITA cover removal instructions. Extract the signal contacts per the QuadraPaddle User Manual. Reference contact part # 610 138 109 or 610 138 112.
  • Page 11 ASSEMBLY INSTRUCTIONS Using the Phillips head screwdriver, fasten the strain relief to the back (wiring) side of the i2 Micro iCon receiver with the 2-56 screws and nuts provided (Figure A). Place the nuts in the keying positions from the front side of the receiver.
  • Page 12 RECEIVER PROTECTIVE COVER INSTALLATION PART # 310 113 667 INSTALLATION INSTRUCTIONS To attach the i2 Micro iCon receiver protective cover to the receiver, you may discard the mounting screw that is supplied with the cover. Use the eyelet coupling on the cover’s chain lanyard to attach the cover to the receiver.
  • Page 13 PART # 410 113 208 INSTALLATION INSTRUCTIONS To attach the i2 Micro iCon ITA protective cover to the ITA you may discard the mounting screw that is supplied with the cover. Use the eyelet coupling on the cover’s chain lanyard to attach the cover to the ITA.
  • Page 14 Replace the ITA cover (see page 5 of this user manual). Figure A. i2 Micro iCon receiver and ITA mating faces. In order to mate the connector, the keying pin must be in the same numeric position in both the receiver and ITA.

  • Page 15: Pcb Assembly

    Otherwise, the insertion force may be high enough to damage or break the board. Reference VPC part # 910 121 199 if a tool is needed. Using the Phillips head screwdriver, secure the headers and mounting bracket (Part # 310 113 562) to the PCB using the supplied 2 mm screws (Figure A).

  • Page 16: Pcb Layout

    MICRO iCON USER MANUAL PCB LAYOUT HEADER, 84 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 204 1.09 0.97 46.86 .043 1.845 .038 PLATED THRU HOLE 44.07 TYP. 84 PLCS. 1.735 (HASL) TIN/LEAD PLATED .006 A B C 42.39...
  • Page 17 PCB plated through holes. (Figure A) PCB layout for i2 receiver, Part # 310 130 101. Through hole and pad diameters are for VPC QuadraPaddle male Adapter Contact, Part # 610 138 117. The size of these holes may be different HEADER, .100"...
  • Page 18 MICRO iCON USER MANUAL HYBRID PCB LAYOUT HEADER, 60 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 206 RECOMMENDED PCB LAYOUT CONNECTOR MOUNTS THIS SIDE BOARD THICKNESS = [1.57] .062 OR [2.29] .090 1.09 TOLERANCES ARE: 0.97...
  • Page 19 (Figure B) PCB layout for i2 hybrid receiver, Part # 310 130 104. (Figure C) PCB layout for i2 hybrid receiver, Part # 310 130 104. Through Through hole and pad diameters are for VPC QuadraPaddle male hole and pad diameters are for VPC QuadraPaddle Adapter Contact, Adapter Contact, Part # 610 138 117.

  • Page 20: Troubleshooting

    MICRO iCON USER MANUAL TROUBLESHOOTING ITA frame is not lined up when engaging with the receiver. This may indicate that the ITA was dropped and is out of alignment or that a module is not mating with its intended module.