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VPC VTAC HSD User Manual

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VTAC HSD USER MANUAL

TABLE OF CONTENTS

SECTION 1 VTAC HSD PART IDENTIFICATION
SECTION 2 VTAC HSD INSERT INSTALLATION/REMOVAL INSTRUCTIONS
SECTION 3 VTAC HSD RAILS INSTALLATION/REMOVAL INSTRUCTIONS
SECTION 4 VTAC HSD 90 SERIES MODULES INSTALLATION/REMOVAL INSTRUCTIONS
SECTION 5 VTAC HSD ACCESSORIES
SECTION 6 SIM RIGHT ANGLE INSERT PART IDENTIFICATION
SECTION 7 SIM RIGHT ANGLE INSERT INSTALLATION/REMOVAL INSTRUCTIONS
SECTION 8 SMALL PCB AND RETENTION INSERT USAGE
SECTION 9 VTAC HSD VERTICAL INSERT PART IDENTIFICATION
SECTION 10 VTAC HSD VERTICAL INSERT PCB INSTALLATION INSTRUCTIONS
SECTION 11 TROUBLESHOOTING
SECTION 12 PRODUCT PERFORMANCE SPECIFICATIONS
Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the
most current revisions. The information contained in these materials is subject to change.
For the most current information available, visit vpc.com.
1/9/19

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Summary of Contents for VPC VTAC HSD

  • Page 1 SECTION 1 VTAC HSD PART IDENTIFICATION SECTION 2 VTAC HSD INSERT INSTALLATION/REMOVAL INSTRUCTIONS SECTION 3 VTAC HSD RAILS INSTALLATION/REMOVAL INSTRUCTIONS SECTION 4 VTAC HSD 90 SERIES MODULES INSTALLATION/REMOVAL INSTRUCTIONS SECTION 5 VTAC HSD ACCESSORIES SECTION 6 SIM RIGHT ANGLE INSERT PART IDENTIFICATION...
  • Page 2 A1 notch will be visible in the upper left corner. The front and rear of the VTAC HSD 90 Series receiver module are shown in Figure C. The front has the position A1 notch. The front side mates with the VTAC HSD 90 Series ITA module.
  • Page 3 When the module is oriented correctly, the position A1 notch will be visible in the upper left corner. The front and rear of the VTAC HSD 90 Series ITA Module are shown in Figure C. The front mates with the VTAC HSD 90 Series Receiver Module.
  • Page 4 TIER B MOUNTING SCREWS TYP. 4 PLCS ALPHA KEYING BOTTOM RECEPTACLE Figure B. i2 MX receiver front view. Figure D. i2 MX receiver rear Figure C. i2 MX receiver side view. view. 1/9/19 For the most current information available, visit vpc.com...
  • Page 5 30° CABLE EXIT ALPHA KEYING RECEPTACLE BOTTOM Figure D. i2 MX ITA rear Figure B. i2 MX ITA front view (back- Figure C. i2 MX ITA side view. view (backshell shell removed) removed). 1/9/19 For the most current information available, visit vpc.com...
  • Page 6 VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130 VTAC HSD INSERT INSTALLATION INSTRUCTIONS When inserting a VTAC HSD Insert stack, the blue insert is on top as shown in Figure B. Inserts are fully seated when the back of the inserts are fl ush with the module (Figure A).
  • Page 7 Apply gentle pressure and BLUE INSERT insert the VTAC HSD Insert(s) into the rear (wiring side) of the module shown in Figure A. The VTAC HSD Insert(s) can only go into one side. Once in place, gently pull the wire to ensure the insert(s) is fully seated.
  • Page 8 Apply gentle pressure and insert the VTAC HSD Insert(s) into the rear (wiring side) of the module shown in Figure A. The VTAC HSD Insert(s) can only go into one side. Once in place, gently pull the wire to ensure the insert(s) is fully seated.
  • Page 9 Apply gentle pressure and insert the VTAC HSD Insert(s) into the rear (wiring side) of the module shown in Figure A. The VTAC HSD Insert(s) can only go into one side. Once in BLUE INSERT place, gently pull the wire to ensure the insert(s) is fully seated.
  • Page 10 VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130 BLUE INSERT VTAC HSD INSERT INSTALLATION INSTRUCTIONS Ensure that the VTAC HSD Insert(s) is squared up with the corresponding module location. Apply gentle pressure and insert the VTAC HSD Insert(s) into the rear (wiring side) of the module shown in Figure A.
  • Page 11 VIRGINIA PANEL CORPORATION VTAC HSD USER MANUAL: SECTION 2 VTAC HSD INSERT REMOVAL INSTRUCTIONS FOR i2 MX ITA PART # 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver Flat Head Screwdriver 1/4” Nut Driver, hollow shaft VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130...
  • Page 12 VIRGINIA PANEL CORPORATION VTAC HSD USER MANUAL: SECTION 2 VTAC HSD INSERT REMOVAL INSTRUCTIONS FOR i2 MX ITA PART # 410 130 XXX REMOVAL INSTRUCTIONS (CONTINUED) Using a Phillips head screwdriver, loosen the six screws (captive) that secure the backshell halves. Remove the half with the screws (Figure C).
  • Page 13 While grasping the extraction tool(s) body from the sides (Figure E), slide tool pins into module’s extraction cavity slots until the tool plunger is flush with the tool body and the plunger is in contact with the VTAC HSD insert tips shown in Figure E. PLUNGER WARNING: The extraction tool(s) need to be seated against the module front face before the plunger is pushed in.
  • Page 14 Pull halves apart. Remove VTAC HSD Rail(s). VTAC HSD RAIL(S) INSTALLATION INSTRUCTIONS To install VTAC HSD Rail(s), orient rail(s) as shown in (Figure A). Figure C illustrates the identifiers to aid in orientation (receiver rails TOP OF shown). The receiver rails are marked with ‘RR’ (receiver right) RAIL and ‘RL’...
  • Page 15 VIRGINIA PANEL CORPORATION VTAC HSD USER MANUAL: SECTION 4 VTAC HSD 90 SERIES MODULES INSTALLATION/REMOVAL INSTRUCTIONS TOOLS REQUIRED Allen Wrench INSTALLATION INSTRUCTIONS Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame (Figure A &...
  • Page 16 ASSEMBLY INSTRUCTIONS Using the Phillips head screwdriver, fasten the strain relief to the rear (wiring) side of the VTAC HSD 90 Series Module with the 2-56 screws provided as shown in Figure A. Torque screws to 2 in-lbs [0.23 Nm].
  • Page 17 The Front Mating Side of the VATC HSD Double Ended Insert is shown in Figure A. The Rear Mating Side is shown in Figure B. The Rear Mating Side mates with the VTAC HSD Right Angle Insert. The Pin 1 position is shown in Figure C. The VATC HSD Double Ended Insert is keyed with a large and small side to ensure the insert is oriented correctly and can only be inserted into a module one way as shown in Figure C.
  • Page 18 The Compliant Pins and PCB Mounting Surface mates with the PCB. The Compliant Pins and PCB Mounting Surface is shown in Figure A. The front mating side of the VTAC HSD Right Angle Insert is shown in Figure B. The front side mates with the VATC HSD Double Ended Insert.
  • Page 19 The Alignment Post and PCB Mounting Surface mate with the PCB shown in Figure A. The VTAC HSD Retention Insert Insert is secured to the the PCB with two 0-42 Flat head screws, which are fastened in the PCB Mounting Holes shown in Figure B.
  • Page 20 VTAC HSD RIGHT ANGLE INSERT PCB INSTALLATION INSTRUCTIONS PART # 610 151 104 TOOLS REQUIRED VTAC HSD Right Angle Insert Installation Tool, Part # 910 112 132 INSERT INSTALLATION INSTRUCTIONS The insert(s) should Load the desired number of inserts into the tool.
  • Page 21 PART # 610 151 104 TOOLS REQUIRED VTAC HSD Right Angle Insert Installation Tool, Part # 910 112 132 INSERT INSTALLATION INSTRUCTIONS Push each insert to the rear of the tool. Ensure that the rear of each insert is against the rear of the tool as shown in Figure D.
  • Page 22 VTAC HSD USER MANUAL: SECTION 7 TOOLS REQUIRED VTAC HSD Right Angle Insert Installation Tool, Part # 910 112 132 INSERT INSTALLATION INSTRUCTIONS Position the board so that the contacts and alignment pins are aligned to the proper holes as shown in in Figure F.
  • Page 23 PART # 610 151 104 TOOLS REQUIRED VTAC HSD Right Angle Insert Installation Tool, Part # 910 112 132 INSERT INSTALLATION INSTRUCTIONS (CONT’D) The loaded tool is ready to be transferred to the press. The parts should be held fi rmly together so the insert(s) do not come out of the board.
  • Page 24 Apply gentle pressure and insert the VTAC HSD Double Ended Insert(s) into the rear (wiring side) of the module as shown in Figure A. The VTAC HSD Double Ended Insert(s) can only go in one way.
  • Page 25 Apply gentle pressure and OF 610151103 insert the VTAC HSD Double Ended Insert(s) into the rear (wiring side) of the module as shown in Figure A. The VTAC HSD Double Ended Insert(s) can only go in one way. REAR WIRING SIDE...
  • Page 26 VTAC HSD Double Ended Insert(s) into the rear (wiring side) of the module shown in Figure A Section 7-2 and Section 7-3. The VTAC HSD Double Ended Insert(s) can only go in one way. Insert VTAC HSD Right Angle Inserts into Module and VTAC HSD VTAC HSD Double Ended Inserts shown in Figure A.
  • Page 27 PART # 610 151 107 This section will point out features designed to help determine the proper orientation of the VTAC HSD Vertical Header Insert as well as its distinguishing features. The mating side of the VTAC HSD Vertical Header Insert is opposite the compliant pins as shown in Figure A.
  • Page 28 PART # 610 151 107 TOOLS REQUIRED VTAC HSD Vertical Header Insert Installation Tool, Part # 910 112 133 INSERT INSTALLATION INSTRUCTIONS The insertion tool is a two-piece assembly, comprised of a base and a top. Orient the assembly so that it matches Figure A.
  • Page 29 Figure B. Compliant pins align with the thru-holes of the PCB. accept the alignment pins of the insertion tool. Figure C. Insertion tool is ready to press. Figure D. Finished inserts installed properly on a PCB. 1/9/19 10-2 For the most current information available, visit vpc.com...

  • Page 30: Troubleshooting

    Inspect the matching of modules - Signal ITA module to mate with signal receiver module, etc. Forceful engagement of the Receiver and the ITA will result in serious damage to multiple parts of the system (modules, Receiver, ITA and contacts)! 1/9/19 11-1 For the most current information available, visit vpc.com...
  • Page 31 This specification covers the performance, tests and quality requirements for the VTAC HSD insert and connector system. The VTAC HSD insert is a separable electrical connection device utilizing 8 contacts housed within a hermaphroditic protective shroud. The individual inserts are to be used with connector modules with .125 inch centerline spacing.
  • Page 32 ITA Shall meet visual requirement, show no physical damage and shall meet requirement of additional tests as specified in Test Sequence in Table 3.2. 1/9/19 12-2 For the most current information available, visit vpc.com...
  • Page 33 Un-mating Force 7,10 Numbers indicate the sequence in which the tests are performed. For test group sample selection see 4.1. 3.7. Contact Resistance Measurement Setup. Figure 1: Contact resistance measurement setup. 1/9/19 12-3 For the most current information available, visit vpc.com...
  • Page 34 Figure 2: Insertion loss SFP+ cables de-embedded at 0 cycles and 10,000 cycles. 3.9. Return Loss Figure 3: Return loss comparison between SFP+ cable only and SFP+ cable with terminated to VTAC inserts at 0 cycles and 10,000 cycles. 1/9/19 12-4 For the most current information available, visit vpc.com...
  • Page 35 Figure 6: Crosstalk between diagonally adjacent differential pairs in two VTAC inserts at 0 cycles and 10,000 cycles. The crosstalk between the two differential pairs within the SFP+ cable without VTAC is shown for reference. 1/9/19 12-5 For the most current information available, visit vpc.com...
  • Page 36 A Certificate of Conformance (C of C) dimensional inspection must be completed for all samples prior to Qualification testing. The applicable quality inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawing and this specification. 1/9/19 12-6 For the most current information available, visit vpc.com...

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