Greasing And Service Table; Important Maintenance Work To Be Carried Out By An Authorized Ktm Workshop - KTM 450 XC 2008 Repair Manual

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GREASING AND SERVICE TABLE

39
GREASING AND SERVICE TABLE

Important maintenance work to be carried out by an authorized KTM workshop.

39.1
Engine
Change the engine oil and oil filter, clean the oil screens. (
Replace spark plug.
Check and adjust valve clearance.
Check engine mounting screws for tightness.
Clean spark plug connectors and check for tightness.
Check shift lever screw for tightness.
Carburetor
Check carburetor connection boots for cracks and leakage.
Check vent hoses for damage and routing without sharp bends.
Check idle.
Attachments
Check the cooling system for leakage.
Check the antifreeze and coolant level. (
Check the exhaust system for leakage and looseness.
Check Bowden cables for damage, smooth operation and routing without sharp
bends.
Check the fluid level of the hydraulic clutch. (
Clean the air filter. (
Check cables for damage and routing without sharp bends.
Check that the electrical equipment is functioning properly.
Check the headlamp setting.
Check speed limitation in reverse gear.
Brakes
Check the front brake linings.
Check the rear brake linings.
Check the brake discs. (
Check the front brake fluid level.
Check the rear brake fluid level.
Check brake lines for damage and leakage.
Check the free play of the hand brake lever. (
Check the free play of the foot brake lever. (
Check brake system function.
Check screws and guide bolts of brake system for tightness.
Chassis
Check shock absorbers for cracks and proper functioning.
Check the steering column bearing for wear and smooth operation.
Clean and grease bearing and sealing elements of steering column.
Check steering for smooth operation and play.
Check the bearing of the handlebar bridge of excessive play.
Check tie rods and tie rod ends for damage and play.
Check front wheel suspension for wear and tightness.
Check that front and rear wheel hubs are tight.
Check swingarm bearing.
Check the bearing of the rear axle for play.
Grease the rear wheel eccentric element.
Check all screws to see if they are tight.
Wheels
Check rim run-out.
Check the tire condition. (
Checking the tire air pressure. (
Check the chain wear. (
Check the chain tension. (
Clean the chain. (
Check front wheel bearing for play.
S3N: After 3 service hours - corresponds to about 21 liters of fuel
P. 162)
P. 160)
P. 50)
P. 60)
P. 74)
P. 77)
P. 59)
P. 59)
P. 61)
P. 62)
P. 61)
S3N
P. 166)
197
S15A
S30A

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525 xc 2008

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