Disassembling The Shift Shaft - KTM 450 XC 2008 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS
Check springs 
of the shift rails for damage and wear.
»
If the spring is broken or worn:
Change the spring of the shift rail.
On a flat surface, check shift rail 
»
If there is run-out:
Change the shift rail.
Check shift rail 
for grooving, signs of corrosion and smooth operation in shift fork 
»
The shift rail has grooving or signs of corrosion or is not smooth in operation in the shift fork:
Change the shift rail.
Preassemble the shift shaft. (
0 0 0 B
B

Disassembling the shift shaft

19.30
for run-out.
P. 118)
Check clearance 
Shift shaft - play in sliding plate/shift
quadrant
»
If the measured value does not equal the specified value:
Change the sliding plate.
400372-10
Fix the short end of the shift shaft in a vise.
Specification
Use soft jaws.
Detach spring 
600288-10
Remove spring guide 
600289-10
Remove sliding plate 
600290-10
.
between the sliding plate and shift quadrant.
0.40... 0.80 mm (0.0157...
0.0315 in)
and remove it.
and pressure spring 
.
.
117

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525 xc 2008

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