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KTM 525 XC ATV EU Setup Instructions

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SETUP INSTRUCTIONS
2010
525 XC ATV EU
Art. no. 3211558en

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Summary of Contents for KTM 525 XC ATV EU

  • Page 1 SETUP INSTRUCTIONS 2010 525 XC ATV EU Art. no. 3211558en...
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors.

  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Identifies a page reference (more information is provided on the specified page). Formats used The typographical and other formats used are explained below.
  • Page 5 SET‑UP Unpacking and setting up the vehicle – Remove the box and the plastic packaging. – Carefully loosen and remove the tension belts from the vehicle. The vehicle rebounds. – Remove the vehicle from the palette. – Check the vehicle for transport damage. –...
  • Page 6 Unpack and mount the KTM PowerParts included in the delivery (optional). Info Follow the included KTM PowerParts mounting instructions. – Apply the stickers contained in the delivery (optional). – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection. 601082-10...

  • Page 7: Mounting The Seat

    WORK Removing the seat – Pull the release hook back. Lift up the seat at the rear, pull it back and then  remove from above. 601070-10 Mounting the seat – Hook slot on the seat into collar sleeve of the fuel tank, lower the rear of the ...

  • Page 8: Installing The Rear Fender

    WORK – Raise the rear of the air filter box lid . At the same time, use your other hand to  press on the carburetor connection boot to kink it at that location. This prevents the carburetor connection boot from disconnecting from the carburetor. –...

  • Page 9: Recharging The Battery

    – Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.

  • Page 10: Installing The Battery

    WORK – Connect the battery charger to the battery. Switch on the battery charger. Battery charger (58429074000) You can also use the battery charger to test rest potential and start potential of the battery, and to test the alternator. With this device, you cannot overcharge the bat- tery.
  • Page 11 WORK Checking the play in the Bowden cable using the reverse gear release lever – Move the handlebar to the straight-ahead position. Move the reverse gear release lever back and forth slightly to ascertain the play in the Bowden cable ...
  • Page 12 WORK – Switch off the engine. – Open the filler cap. – Fill the fuel tank with fuel up to measurement  Guideline Measurement of 35 mm (1.38 in)  Total fuel tank 13.5 l Super unleaded (ROZ 95 / RON 95 / capacity approx.

  • Page 13: Technical Data - Chassis Tightening Torques

    TECHNICAL DATA - CHASSIS TIGHTENING TORQUES – Remaining nuts, chassis 15 Nm (11.1 lbf ft) – Remaining screws, chassis 10 Nm (7.4 lbf ft) – Screw on fuel tank 6 Nm (4.4 lbf ft) – Screw, clamping nut, rear axle 10 Nm (7.4 lbf ft) ®...
  • Page 14 SUBSTANCES Super unleaded (ROZ 95 / RON 95 / PON 91) According to – DIN EN 228 (ROZ 95 / RON 95 / PON 91)
  • Page 15 *3211558en* 3211558en KTM-Sportmotorcycle AG 5230 Mattighofen/Austria http://www.ktm.com...

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