SMC Networks JSY5000-H Series Original Instructions

JSY5000-TF2Y01EN
ORIGINAL INSTRUCTIONS
Instruction Manual
Clean Design Manifold
Series JSY5000-H
The intended use of this valve is to control the movement of an actuator.
The protective outside casing is intended for cleaning and wash down
environment.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of "Caution," "Warning" or "Danger."
They are all important notes for safety and must be followed in addition
*1)
to International Standards (ISO/IEC) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Robots and robotic devices - Safety requirements for
industrial robots - Part 1: Robots.
• Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
• Keep this manual in a safe place for future reference.
Caution indicates a hazard with a low level of risk which, if
Caution
not avoided, could result in minor or moderate injury.
Warning indicates a hazard with a medium level of risk
Warning
which, if not avoided, could result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if
Danger
not avoided, will result in death or serious injury.
Warning
• Always ensure compliance with relevant safety laws and standards.
• All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
2 Specifications
2.1 Valve specifications
Valve type Rubber seal
Fluid Air
2 position single 0.15 to 0.7
Internal pilot
operating 2 position double 0.1 to 0.7
pressure 3 position 0.2 to 0.7
range [MPa] 4 position dual 3 port 0.15 to 0.7
Operating pressure range -100 kPa to 0.7
External pilot
operating Pilot
2 position single / double
pressure pressure 0.25 to 0.7
range [MPa] 3 position
range
Note 1)
Ambient and fluid temperature [C] -10 to 50 (No freezing)
Manual override Non-locking push type
Flow characteristics
Refer to catalogue
Response time
Duty cycle Refer to 3.12
Minimum operating frequency 1 cycle / 30 days
2 position single/double 5
Maximum
operating 4 position dual 3 port
3
frequency [Hz]
3 position
Internal pilot
Pilot exhaust
Common exhaust
type External pilot
Lubrication Not required
2 Specifications - continued
Mounting orientation Unrestricted
2 Note 2)
Impact / vibration resistance [m/s ] 150 / 30
Table 1.
Note 1) IPX9K (protection against high-pressure, high-temperature liquids) rated,
but it is advised be used within the stated ambient and fluid temperature
range while the valve is operating.
Note 2) Impact resistance: No malfunction resulted in an impact test using a drop
impact tester. The test was performed one time each in the axial and right
angle directions of the main valve and armature, for both energized and de-
energized states. (Values quoted are for a new valve).
Vibration resistance: No Malfunction resulted in 45 to 2000 Hz, a one-
sweep test performed in the axial and right angle directions of the main
valve and armature for both energized and de-energized states. (Values
quoted are for a new valve).
2.2 Solenoid specifications
Coil rated voltage [VDC] 24
Note)
Allowable voltage fluctuation ±10% of rated voltage
Standard 0.4
Power
With power 0.1
consumption [W]
saving circuit (Inrush 0.4, Holding 0.1 after 67 ms)
Surge voltage suppressor Diode (Varistor for non-polar type)
Indicator light LED
Table 2.
Note) Valve state is not defined if electrical input is outside the specified operating
range.
2.3 Manifold specifications
Type Lead wire Fieldbus (IO-Link)
Manifold type Plug-in connector connecting base
SUP / EXH port type Common SUP / EXH
Number of stations 2 to 16
No polarity
Internal wiring NPN PNP
PNP
1(P), 5(EA), 3(EB) G1/2 (according to ISO 16030)
Port size
4(A), 2(B) G1/4 (according to ISO 16030)
Enclosure
IP69K
(based on IEC 60529 / ISO 20653)
Table 3.
Note) Refer to catalogue for fitting types. Contact SMC for mixed type fittings.
2.4 Sub-plate specifications
Type M12 connector mounted plug-in single unit
SUP / EXH port type 1 (P), 5(EA), 3(EB) individual port
Internal wiring Common
Port 1(P), 5(EA), 3(EB)
G1/4 (according to ISO 16030)
size
4(A), 2(B)
Enclosure
IP69K
(based on IEC 60529 / ISO 20653)
Table 4.
2.5 Manifold / sub-plate material
Resin: PA
External Material Metal: Stainless Steel 316
Rubber: EPDM
Sheath Lead free heat resistant PVC
Table 5.
2.6 Light indication
When equipped with indicator light and surge voltage suppressor, the
light window turns red when solenoid 'a' is energized, and it turns green
when solenoid 'b' is energized.
Light
A: Red
B: Green
Inside of the valve cover
Solenoid 'a'
Solenoid 'b'
Figure 1. Valve cover cut away.
2 Specifications - continued
2.7 Pneumatic symbol
Refer to catalogue.
Warning
Special products (-X) might have specifications different from those
shown in this section. Contact SMC for specific drawings.
3 Installation
3.1 Installation
Warning
• Do not install the product unless the safety instructions have been read
and understood.
• If supply port (P) piping is downsized, the flow rate may be reduced
even if the inlet pressure is within the operating pressure range,
preventing valve switching and causing a malfunction of the cylinder.
3.2 Environment
Warning
• Do not use in an environment where corrosive gases, chemicals*, salt
water or steam are present.
*Check section 6.2 on cleaning and the product component list of
external materials used in table 5 and ensure compatibility with any
chemicals used in the cleaning solution.
• Do not use in an explosive atmosphere.
• Do not expose to direct sunlight. Use a suitable protective cover.
• Do not install in a location subject to vibration or impact in excess of
the product's specifications.
• Do not mount in a location exposed to radiant heat that would result in
temperatures in excess of the product's specifications.
• Do not use the manifold in a food zone: An environment where food
which will be sold as merchandise, directly touches the manifold
components.
• The manifold may be installed in:
- Splash zone: An area where food splashes directly touching
manifold components, but the food will not be sold as merchandise
or consumed.
- Non-food zone: An environment where there is no contact with
food.
Moisture
& vapour Dust &
dirt
Splash
Food
zone
zone
Food
product
Food
container
Non-food
zone
Figure 2.
• IP69K compliant products are protected against dust and high
pressure hot water jetwash. However, when operating a valve, keep
the ambient temperature and fluid temperature within specification.
(No freezing). These products cannot be used in water.
• IP69K is only guaranteed to the factory condition (finished as a
manifold).
• Although the product is IPX9K compliant, it does not prevent fluid from
entering the manifold under all conditions. When cleaning the manifold,
it is recommended to keep the distance from the nozzle of the washer
to the manifold at least 20 cm. Wash the manifold while moving the
nozzle, do not fix the cleaning point to one place.
• Products compliant with IP69K enclosures satisfy the specifications by
mounting each product properly. Be sure to read the Specific Product
Precautions for each product.
• When installing the manifold, make sure that the gaskets are not
misaligned, are in good condition, not forgotten to be attached, and
that there are no foreign objects.
3 Installation - continued
3.3 Piping
Caution
• Before connecting piping make sure to clean up chips, cutting oil, dust
etc.
• When screwing in the half union with hexagon hole, use a proper a
hexagonal wrench and be careful not to deform or damage the internal
parts. If the internal parts are deformed or damaged, it may cause the
tube to come off.
• Uni-thread fittings cannot be used. When using Uni-thread fittings, the
tightening load on the chamfered part of the female thread on the
manifold side can cause the female thread side to deform or break.
• Tighten fittings to the specified tightening torque.
Port Thread size Tightening torque [N∙m]
VENT M5 1 to 1.5
X, PE G1/8 2.9 to 3.2
4(A), 2(B) G1/4 5.7 to 6.3
1(P), 5(EA), 3(EB) G1/2 14.3 to 15.8
Table 6.
3.4 Lubrication
Caution
• SMC products have been lubricated for life at manufacture, and do not
require lubrication in service.
• If an external lubricant is used in the system, the existing NSF-H1
grade lubricant used inside the valve will be affected and the (H1)
category conformity invalidated.
3.5 Air supply
Warning
• Use clean air. If the compressed air supply includes chemicals,
synthetic materials (including organic solvents), salinity, corrosive gas
etc., it can lead to damage or malfunction.
Caution
• Install an air filter upstream of the valve. Select an air filter with a
filtration size of 5 μm or smaller.
3.6 Manual override
Use a rounded tool (such as a ballpoint hex wrench) for manual override
operations. Manipulating manual override with a sharp tool will damage
the manual gasket and the IP69K is not satisfied.
Recommended width
across flats: 3 mm
(guideline)
Ball point hexagon wrench, etc.
(Rounded end)
Manual gasket
14(A side)
12(B side)
Manual gasket
Push the area inside of
dashed lines. (push-in
approx. 1 mm)
Figure 3.
3.7 Mounting
3.7.1 Mounting leg
4 x M6 x 1
Mounting leg (M6)
Depth 8 mm
Tightening torque:
4.9 N∙m
(Mounting with legs)
Figure 4.
3.7.2 VENT port
Caution
• A VENT port is installed on the manifold so that even if a valve leaks,
the leaked pressure does not accumulate inside.
• Prevent liquid from entering the VENT port.
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