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SMC Networks JSY5000-H Series Manual

Clean design manifold valve low fluid accumulation easy to clean
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Clean Design Manifold Valve
Low fluid accumulation
Easy to clean
Large flow rate
1,600
*
1
L/min (ANR)
Enclosure: IP69K
NSF-H1 grease
External parts: FDA-compliant materials
Metal parts are made of stainless steel 316 with high anti-corrosion performance.
Wiring: Lead wire/
Fieldbus type
*1 When the inlet side is 0.6 MPa, and the outlet side is 0.5 MPa (20°C)
*2 The lead wire type cable is not made of FDA-compliant materials.
Crevice free exterior and can be
cleaned without disassembly
Cleanable space between valves
JSY5000-H
81
mm
*
2
Valve width is
Series
166
mm
(* The serial unit is not included in the number of stations.)
The photo shows the IO-Link compatible manifold.
15
mm.
Sub-plate
JSY5000
Plug-in type
Valve width: 15 mm
IP69K
233
mm
(When 5 stations are used)
(Single unit)
IP69K
compliant
CAT.ES11-117A

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Summary of Contents for SMC Networks JSY5000-H Series

  • Page 1 Clean Design Manifold Valve Low fluid accumulation IP69K Easy to clean Large flow rate 1,600 L/min (ANR) Enclosure: IP69K NSF-H1 grease External parts: FDA-compliant materials Metal parts are made of stainless steel 316 with high anti-corrosion performance. (When 5 stations are used) (* The serial unit is not included in the number of stations.) Wiring: Lead wire/ Fieldbus type...
  • Page 2 Clean Design Manifold Valve JSY5000-H Series Wiring Manifold valve Sub-plate (Single unit) Lead wire type Fieldbus type M12 connector cable M12 connector SI unit EX430 Manifold Parts Mounting leg With One-touch fittings 5-port type Manifold block assembly When the same manifold is used for different pressures, a manifold block assembly is used as a supply port for different pressures.
  • Page 3 Clean Design Manifold Valve JSY5000-H Series Manifold Options Blanking plate SUP/EXH blocking disk [With two mounting screws] Used when valve additions are expected or for maintenance [SUP blocking disk] By inserting the SUP blocking disk in the pressure supply passage of the manifold valve, can provide two different high and low pressure in one manifold.
  • Page 4 Clean Design Manifold Valve JSY5000-H Series IP69K manifold IP69K products are IP6X (IEC/EN 60529) and IPX9K (ISO 20653) Glossary of Terms compliant and protected against dust and high-pressure hot water. ° IP6X : Dust-tight ° IPX9K : High-pressure and temperature jet wash Not adversely affected under the following conditions.
  • Page 5 Clean Design Manifold Valve JSY5000-H Series Related Products Clean Design Fittings *1 This product is not assembled when shipped. Hygienic Design Compliant Stainless Steel 316 Insert Fittings KFG2Hm-C Series FDA Compliant Fittings Compliant Stainless Steel 316 One-touch Fittings Metal One-touch Fittings Stainless Steel 316 Insert Fittings KQG2-F KQB2-F...

  • Page 6: Table Of Contents

    C O N T E N T S Valve Specifications p. 6 Valve Specifications (JSY5000-H Plug-in Type) p. 6 Manifold Specifications p. 7 Manifold Flow Rate Characteristics/Weight p. 7 Valve Weight p. 7 Response Time p. 7 Connector Wiring Layout p.

  • Page 7: Valve Specifications

    JSY5000-H Series Valve Specifications Valve Specifications (JSY5000-H Plug-in Type) Valve type Rubber seal Fluid 2-position single 0.15 to 0.7 Internal pilot 2-position double 0.1 to 0.7 operating pressure range 3-position 0.2 to 0.7 4-position dual 3-port valve 0.15 to 0.7 Operating pressure range −100 kPa to 0.7 External pilot...

  • Page 8: Manifold Specifications

    JSY5000-H Series Manifold Specifications Fieldbus (IO-Link) * Type Lead wire Manifold type Plug-in connector connecting base SUP/EXH port type Common SUP/EXH Valve stations 2 to 16 stations Positive common Internal wiring Negative common Negative common (Refer to “Electrical Wiring Specifications” on page 14.) 1(P), 5/3(EA/EB) port G1/2 (Based on ISO 16030) Port size...

  • Page 9: Valve Construction

    JSY5000-H Series Valve Construction Rubber Seal 2-position single 2-position double 2-position single 2-position double (A)4 2(B) (A)4 2(B) (EA)5 3(EB) (EA)5 3(EB) 3-position closed center/exhaust center/pressure center 4-position dual 3-port 3-position closed center 3-position exhaust center 4-position dual 3-port N.C. x 2 pcs. (A)4 2(B) (A)4 2(B)

  • Page 10: Valve Replacement Parts: Pilot Valve

    JSY5000-H Series Valve Replacement Parts: Pilot Valve How to Order Pilot Valves (With a gasket and two mounting screws) V112 How to replace pilot valves Pilot valve assembly Coil type ∗ Standard Gasket With power-saving circuit (Made to order) a-side pilot valve Rated voltage 24 VDC Caution...

  • Page 12: Manifold

    RoHS Clean Design Manifold Valve JSY5000-H Series [IP69K Compliant] This is an IP69K compliant Caution product. The manifold and valves are ordered as a set. How to Order Manifolds Lead wire type (34 cores) JJ5SY5 H 11 05 D Lead wire type Fieldbus type JJ5SY5 SKAN...

  • Page 13: How To Order Valves

    JSY5000-H Series Clean Design Manifold Valve This is an IP69K compliant Caution product. The manifold and valves are ordered as a set. How to Order Valves JSY5 1 0 3 5 U H Clean design manifold valve q w e r t identification symbol Type of actuation Body type...

  • Page 14: Dimensions: Lead Wire Type

    JSY5000-H Series Dimensions: Lead Wire Type 02F, Bm JJ5SY5-H11L1m- Stations Gm, BNm D side U side Section A details 4 x M6 x 1 thread depth 6 Manual override Section B details Connector block 4 x M6 x 1 thread depth 6 Lead wire (Station 1) (Station n)

  • Page 15: Electrical Wiring Specifications

    JSY5000-H Series Clean Design Manifold Valve Electrical Wiring Specifications Lead wire Electrical characteristics Item Property Conductor resistance 34 cores 143 or less Lead wire W/km, 20°C AWG26 (0.14 mm ) x 34 cores Voltage limit 2000 V, 1 minute, AC If alignment is not specified, the internal wiring will be double wiring (connected Insulation resistance...

  • Page 16: Dimensions: Fieldbus Type (Io-Link)

    JSY5000-H Series Dimensions: Fieldbus Type (IO-Link) 02F, Bm JJ5SY5-H11SKAN- Stations Gm, BNm D side U side Section A details 4 x M6 x 1 thread depth 6 Manual override Section B details SI unit (Station 1) (Station n) 4 x M6 x 1 thread depth 6 End block (D) (Width across flats 9.8) End block (U)

  • Page 17: Dimensions: Panel Cutout Dimensions

    JSY5000-H Series Clean Design Manifold Valve Dimensions: Panel Cutout Dimensions 02F, Bm 02F, Bm JJ5SY5-H11L1m- (R)- JJ5SY5-H11SKAN- (R)- Stations Stations Gm, BNm Gm, BNm D side U side D side U side (Station 1) (Station n) (Station 1) (Station n) Lead wire Connector block SI unit...

  • Page 18: Dimensions: External Pilot (Made To Order)

    JSY5000-H Series Dimensions: External Pilot (Made to Order) 02F, Bm JJ5SY5-H11 Stations Gm, BNm SKAN D side U side (Station 1) (Station n) End block (D) End block (U) With mounting leg (L) 4(A), 2(B) port “screw fitting” size SUP/EXH block U side SUP/EXH block (For P, EA, EB port entry X port...

  • Page 19: Sub-Plate

    RoHS JSY5000-H Series Sub-plate (Single Unit) [IP69K Compliant] Sub-plate Specifications Type Plug-in single unit type with M12 plug connector SUP/EXH port type 1(P), 5, 3(EA, EB) individual port Positive common Internal wiring Negative common (Refer to the pin arrangement on page 19.) 1(P), 5/3(EA/EB) Port size G1/4 (Based on ISO 16030)

  • Page 20: How To Order Sub-Plates (With Valve/Valve Cover)

    JSY5000-H Series How to Order Sub-plates (With Valve/Valve Cover) JSY5 1 0 3 5 U H WO U 02F Body type Pilot valve exhaust method Clean design sub-plate identification symbol Type of actuation Pilot type Without fitting (Internal pilot) Single Internal pilot 2-position Double...

  • Page 21: Dimensions: Sub-Plate

    JSY5000-H Series Sub-plate [IP69K Compliant] Dimensions: Sub-plate (86.5) M5 x 0.8 [X, PE port] (External pilot) 14 (A side) Manual override (Light/surge voltage suppressor) 12 (B side) 86.5 G1/4 45.5 [1(P), 5(EA), 3(EB) port] 23.5 23.5 (Width across flats 9.8) With mounting leg (L) G1/4 M5 x 0.8...

  • Page 22: Manifold Exploded View

    JSY5000-H Series Manifold Exploded View Wiring Lead Wire Type Tie-rod for additional stations (p. 24) U side D side SUP/EXH blocking disk (p. 32) Manifold Parts Nos. SUP/EXH block assembly Lead wire connector block assembly JSY51M 101P 1 A 04F JSY51M 114P 1A 1 05 Lead wire type 1(P), 5(EA), 3(EB) port size...

  • Page 23: Fieldbus Type

    JSY5000-H Series Manifold Exploded View Wiring Fieldbus Type Tie-rod for additional stations (p. 24) U side D side Make sure the cable is plugged into the IO-Link connector on the fieldbus unit. SUP/EXH blocking disk (p. 32) Refer to page 30. ∗...

  • Page 24: Manifold Exploded View (Common Parts)

    JSY5000-H Series Manifold Exploded View (Common Parts) Hexagon bolt with flange (M3) (With washer) Hexagon bolt with flange (M3) Tightening torque: 0.8 N·m (2 pcs.) Tightening torque: 0.8 N·m (2 pcs.) Hexagon bolt with flange (M4) Valve cover assembly Tightening torque: 1.4 N·m (4 pcs.) (With washer) Valve mounting screw (M3) Tightening torque: 0.8 N·m (2 pcs.)

  • Page 25: Manifold Parts Nos

    JSY5000-H Series Manifold Exploded View Manifold Parts Nos. Description Part no. Note Manifold gasket JSY51M-109P-1A For 10 valves (10 pcs.) IP gasket Manifold JSY51M-109P-3A For 10 valves (10 pcs.) block assembly Base gasket JSY51M-9P-1A For 10 valves (10 pcs.) Tie-rod for additional stations JSY51M-49P-2A For 1 station (4 pcs.) Refer to the table below for the number of m.
  • Page 26 JSY5000-H Series Manifold Parts Nos. B Manifold block assembly JSY51M 102P Piping specification 4(A), 2(B) port size Thread piping/One-touch fitting (Metric/Inch size) 2-port type (4(A), 2(B) port) A, B port Symbol Fitting specifications One-touch fitting size Double wiring G1/4 Without fitting Thread piping With blocking disk (Laser marking) ø8 *...
  • Page 27 JSY5000-H Series Manifold Exploded View Manifold Parts Nos. D side end block assembly JSY51M 103P 1 A M5 Pilot type For internal pilot VENT port size Internal pilot Thread piping/One-touch fitting (Metric/Inch size) External pilot *1 The external pilot One-touch Symbol Fitting specifications specification should be...
  • Page 28 JSY5000-H Series Manifold Parts Nos. D Valve cover assembly (For manifold/sub-plate) JSY51M 104P 1A Type of actuation Pilot type (Symbol laser marking) Internal pilot External pilot Without laser marking Single *1 The external pilot 2-position Double specification should be ordered as made to order. Closed center 3-position Exhaust center...
  • Page 29 JSY5000-H Series Manifold Exploded View Manifold Parts Nos. E U side SUP/EXH block assembly JSY51M 101P 3A 04F 1(P), 5(EA), 3(EB) port size Thread piping/One-touch fitting (Metric/Inch size) P, EA, EB port Symbol Fitting specifications One-touch fitting size Without fitting G1/2, Thread piping ø12 Brass fitting...

  • Page 30: Sub-Plate (Single Unit) Exploded View

    JSY5000-H Series Sub-plate (Single Unit) Exploded View Hexagon bolt with flange (M3) Tightening torque: 0.8 N·m Washer Valve cover assembly JSY51M-104P-1A- (R) (Refer to page 27.) Cover gasket (Mounted on the valve cover) Valve mounting screw (M3) Tightening torque: 0.8 N·m Solenoid valve JSY5 03(R)(T)-5 -H Base gasket...
  • Page 31 Fieldbus System: For Output EX430 Series EX430 How to Order SI Units EX430 S IL1 Communication protocol Symbol Protocol Output polarity Communication connector Manifold symbol M12 * IO-Link Source/PNP (Negative common) SKAN *1 The M12 connector is located on the SUP/EXH block on the manifold D side. Specifications EX430-SIL1 Model...

  • Page 32: One-Touch Fittings, Plugs, Tube Releasing Tools

    JSY5000-H Series One-touch Fittings, Plugs, Tube Releasing Tools M FDA Compliant Metal One-touch Fittings Hexagon Socket Head Male Connector C3604 Port size Stainless steel 316 (Electroless nickel plating) ø8 * KQB2S08-G02-F KQG2S08-G02-F A, B port ø10 KQB2S10-G02-F KQG2S10-G02-F ø12 KQB2S12-G04-F KQG2S12-G04-F P, EA, EB port...

  • Page 33: Manifold Options

    JSY5000-H Series Manifold Options M Blanking plate [With two mounting screws] Used when valve additions are expected or for maintenance Blanking plate (Single unit) Valve cover assembly with blanking plate JSY51M 26P 1A JSY51M 26P 1A C With valve cover Mounting screw (2 pcs.) For the valve cover...

  • Page 34: Made To Order

    JSY5000-H Series Made to Order Please contact SMC for detailed dimensions, specifications, and delivery times. External Pilot How to Order Manifolds Refer to the How to Order manifolds for each type on page 11. This is an IP69K com- pliant product. The Caution manifold and valves Lead wire type...
  • Page 35 JSY5000-H Series Specific Product Precautions 1 Be sure to read this before handling the products. Environment How to Use Hexagon socket Warning Caution head male connector (KQB2S) 1. Do not use valves in atmospheres of corrosive gases, M Metal One-touch fittings chemicals, sea water, or where there is direct contact with any 1.
  • Page 36 JSY5000-H Series Specific Product Precautions 2 Be sure to read this before handling the products. Light/Surge Voltage Suppressor Used as a 3-Port Valve Caution Caution M In case of using a 5-port valve as a 3-port valve M With power-saving circuit (Made to order) Power consumption is decreased to approx.
  • Page 37 JSY5000-H Series Specific Product Precautions 3 Be sure to read this before handling the products. Countermeasure for Surge Voltage Intrusion Light Indication Caution Caution L Surge voltage intrusion When equipped with indicator light and surge voltage suppressor, With non-polar type valves, at times of sudden interruption of the light window turns red when solenoid a is energized, and it the loading power supply, such as emergency shutdown, turns green when solenoid b is energized.
  • Page 38 JSY5000-H Series Specific Product Precautions 4 Be sure to read this before handling the products. One-touch Fittings Installation Caution Caution M Installation and removal of tubing for One-touch fittings Even though the inlet pressure is within the operating pressure range, when the piping diameter is restricted due to size reduction 1) Installation of tubing of supply port (P), the flow will be insufficient.
  • Page 39 EX430 Series Specific Product Precautions 1 Be sure to read this before handling the products. Design / Selection Mounting Warning Caution 1. Do not use beyond the specification range. 3. Observe the tightening torque range. Using beyond the specification range may result in a fire, mal- Tightening outside of the allowable torque range will likely function, or damage to the system.
  • Page 40 EX430 Series Specific Product Precautions 2 Be sure to read this before handling the products. Wiring Operating Environment Caution Caution 6. When the product is installed in machinery/equip- 4. Select the proper type of enclosure according to ment, provide adequate protection against noise by the operating environment.
  • Page 41 EX430 Series Specific Product Precautions 3 Be sure to read this before handling the products. Adjustment / Operation Maintenance Warning Warning 1. Do not perform operation or setting with wet hands. 1. Do not disassemble, modify (including circuit board replacement), or repair this product. There is a risk of electrical shock.
  • Page 42 These safety instructions are intended to prevent hazardous situations and/or Safety Instructions equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for ∗1) safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.

This manual is also suitable for:

Jsy5103-hJsy5203-hJsy53/4/503-hJsy5a/b/c03-h

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