STEP:9
D‐AXLE ASSY OF ADJUSTOR CONNECTION SHAFT
As photo shown
1) Use a pair of working gloves with item to do the assembly, set the D‐Axle (#63)
from one of the small ring on top of Long connecting bar (#100), use D‐Axle set
thru top tube of adjustor (#116) then set it thru the other small ring on top of
the other Long connecting bar.
2) Note! If D‐Axle set thru top with any difficulty, release screws in STEP:3 ( stride
length adjustor assy), so adjustor will get more space tolerance to
enable the D‐Axle (#63) easy to assemble.
3)
Add washer (#39) and screws (#18) to both end of D‐Axle, with two M10 Allen Key
as photo shown, tighten up both screws (#18) at the same time then locking up all
screws (#18) with the adjustor assy. that was finger tightened in the STEP:3
STEP:10
As photo shown
1) set the large PU roller pre‐assembled with the second pedal support tube to the center of
ALUM. rail (#113) pre‐assembled on the pedal support tube (#75)
2) fit the front "U" bracket with the pre‐assembled short square swing arms (#98)
3) as photo shown insert both small axle (#14) thru both parts ( due to the samll axle
is in spec. if with difficulty to set it thru both parts, add nut (#12) to outside of small
axle with the hex wrench to back & forth rotate the axle, it will be easy to put thru
4) set washer (#11) & nut (#12) to both side of small axle as photo shown with two
tools to locking up totally.
Note! Due to the second pedal support tube is a moving part MAKE SURE! to release both
nut (#12) half to one cycle then cover the end cap (#5) and make sure the pedal support
tube be able to move up/down freely.
STEP:11
As photo shown
1) set the swing arm handlebar R/L (#72&#73), insert to both swivel tubes
(#69 F).
2) turn and match the handlebars with the aligned holes, secure the parts
(#72 & #69) also (#73 F) with screw (#18) and special spring washer #A,
then flat washer( #65) tighten up both totally.
STEP:12
As photo shown
1) The decorative arm covers regardless of left/right
2) set both decoratiive arm covers (#123,#124) to the swing tube on the
location of most of the welding.
3) locking the covers with eight screws (#122)
JOYSPORT
www.joysport.nl
SECOND PEDAL SUPPORT TUBE ASSY
UPPER SWING ARM HANDLEBAR
DECORATIVE ARM COVERS ASSY
NO
PARTS LIST QUANTITY
#18
2
#39
2
#63
1
NO
PARTS LIST QUANTITY
#12
4
#5
4
#14
2
#11
4
NO
PARTS LIST QUANTITY
#18
4
#65
4
#A
4
NO
PARTS LIST
QUANTITY
#122
8
13