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IWAKI PUMPS FA Series Instruction Manual

Pneumatic drive bellows pump
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Iwaki
Pneumatic Drive Bellows Pump
FA series
Instruction manual
Thank you for choosing our product.
Please read through this instruction manual before use.
This instruction manual describes important precautions and instruc-
tions for the product. Always keep it on hand for quick reference.
©2011 IWAKI CO., LTD.

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Summary of Contents for IWAKI PUMPS FA Series

  • Page 1 Iwaki Pneumatic Drive Bellows Pump FA series Instruction manual Thank you for choosing our product. Please read through this instruction manual before use. This instruction manual describes important precautions and instruc- tions for the product. Always keep it on hand for quick reference.
  • Page 2 Open the package and check that the product conforms to your order. If any problem or inconsistency is found, immediately contact your distributor. a. Check if the delivery is correct. Check the nameplate to see if the information such as model codes are as ordered. * Electrical wiring changes with the controllers.
  • Page 3 Contents ............................2 Safety instructions ..............5 ................................6 ................................7 ............................9 Overview ...................10 ..............................10 ...................... 10 ..............................11 ................................ 11 ..........................12 ............................. 12 ........................12 ......................... 12 ..........................12 ..................12 ....................12 .......................... 13 ..........................13 ........................

  • Page 4: Table Of Contents

    ........................... 19 ......................19 ......................19 Degassing ..............................20 .............................. 21 ..........................21 ..........................22 ....................24 ......................24 ..................24 ............................. 25 Installation ..............................25 Lead wires ............................25 ......................25 ....................25 ....................25 ............................26 Operation ................. 27 ............................

  • Page 5: Safety Instructions

    Safety instructions Read through this section before use. This section describes important information for you to prevent personal injury or property damage. WARNING CAUTION Requirement Wear Grounding Caution Electrical Prohibited Do not rework protection shock or alter...
  • Page 6 WARNING Requirement Requirement Requirement Prohibited Do not remodel Wear protectors Requirement Caution Prohibited Requirement WARNING...
  • Page 7 CAUTION Requirement Prohibited Requirement Prohibited • In Prohibited Requirement Requirement Requirement Requirement CAUTION...
  • Page 8 CAUTION Requirement Requirement Requirement Requirement CAUTION...
  • Page 9 – Caution – • Caution Caution – • Caution • • Caution • Caution • Requirement • Caution • Requirement...

  • Page 10: Overview

    Overview Pump characteristics, features and part names are described in this sec- tion. Pump structure & Operating principle manufacturing processes. Suction process Discharge process Air IN Air OUT Air OUT Air IN...
  • Page 11 Pump Inlet to the controller. Inlet...
  • Page 12 Pump stroke Observe the maximum stroke rate of 150spm (FA-2-1/-2E-1) or 80spm (FA-40VEW), or the pump can take in a large amount of air, resulting dry running. Supply air pressure range Observe the allowable supply air pressure range at each model. Model 0.2-0.4MPa FA-40VEW...
  • Page 13 Operation and Stoppage • • Air exhaust port Do not narrow an air exhaust line (for example by reducing the tube I.D.). Or the residual pressure in the pump may deform the bellows. Leak sensors The sensors occasionally fails to detect leakage depending on operating conditions. Contact us for detail. Ambient temperature Observe the allowable operating ambient temperature range of 0-40ºC.
  • Page 14 Each code represents the following information. FA - 40 V E W - 01 c d e b...

  • Page 15: Installation

    Installation This section describes the installation of the pump, piping and wiring. Read through this section before work. To operate this pump, a 5-port solenoid valve and FDC-1 controller is needed. Always install QEVs (quick exhaust valves) to secure system safety.
  • Page 16 Select a location Model Pitch Hole I.D. I.D.8 FA-40VEW Pitch Pitch Model FA-40VEW NOTE...
  • Page 17 The pump has different sizes of the inlet/outlet PFA tube at each model. See the table below. Model FA-40VEW Tube fitting contraction. NOTE...
  • Page 18 Suction line NOTE anced. NOTE...

  • Page 19: Discharge Line

    Discharge line The pipe resistance increases as a discharge line becomes longer or the number of bends increases. In order to decrease pipe resistance, install a dampener and minimizes pulsation. Select a valve with an orifice equal to or larger than pipe I.D. A valve with a small orifice may increase the pipe resistance or easily be clogged with crystals.

  • Page 20: Degassing

    Degassing Gas bubbles are generated when a strong acid is fed into the reaction tank or liquid is transferred through a narrow tube. If such bubbles enter the bellows, the pump runs dry, increasing stroke rate or disturbing liquid transfer. Take a proper step for degassing. In flooded suction application Bubbles go up.
  • Page 21 Model 0.2-0.4MPa 5-100ºC FA-40VEW 0.1-0.4MPa • • • • Supply air port (pump) Tube Tube coupling NOTE...
  • Page 22 Air line piping diagram The diagram below is a general layout of an air-line. Air source Pump FA-40VEW a. Regulator NOTE Model 0.2-0.4MPa 5-100ºC FA-40VEW 0.1-0.4MPa b. The air line between the regulator and the solenoid valve Model Air line I.D. FA-40VEW c.
  • Page 23 d. Muffler Model FA-40VEW e. The air line between the SV and QEV Air line length FA-40VEW f. QEV Air flow Pump exhaust exhaust Quick Exhaust Valve 5-port Electrically-connected solenoid valve to the controller Compressor (air supply Air exhaust source) : Air flow Pressure gauge Filter...
  • Page 24 Composite effective cross-sectional area 1. Pneumatic devices ers. 2. Composite effective cross-sectional area If condensation is likely to occur in the air lines between the pump and SV, take the following preventive meas- ures.

  • Page 25: Installation

    Two 5-port double solenoid valves and the FDC-1 controller is required. • • • • Installation Lead wires Wire length Electric wiring...
  • Page 26 Wiring diagram Turn off the FDC-1 controller before wiring is performed. See the instruction manual of the FDC-1 controller as necessary. Electric wiring...

  • Page 27: Operation

    Operation This section describes pump operation and programming. Run the pump after pipework and wiring are completed. long period of stoppage. NOTE NOTE...
  • Page 28 The start/stop of the pump is controlled by the FDC-1 controller in MANU mode or a user PLC in AUTO mode. The procedure below is the example of starting the pump by keypad operation with the FDC-1. Starting the pump Model 0.2-0.4MPa 5-100ºC...
  • Page 29 Flow rate adjustment Stoppage NOTE...

  • Page 30: Maintenance

    Maintenance mensions. • • • • First check the following points. If the following measures do not help remove problems, con- tact your distributor. States switches. wiring is released as soon as the...
  • Page 31 States seat is worn. tion line. seat is worn. head* clogging. ters. tions.
  • Page 32 States is released as soon as or noise head.*...
  • Page 33 Perform daily and periodic inspection to keep pump performance and safety. Daily inspection Check for a leak or any other abnormality during operation. If you notice any abnormal conditions, stop opera- tion immediately and remove problems according to the "Troubleshooting" section. Replacement of wear parts is necessary at periodic intervals.
  • Page 34 Wear part list To run the pump for a long period, wear parts need to be replaced periodically or when pump performance has reduced. Contact your distributor with the following information for wear part replacement. Model FA-40VEW...
  • Page 35 Information in this section is subject to change without notice. FA-40VEW conditions 5-100ºC 0.2-0.4MPa 0.1-0.4MPa EZ-8M detector 10-30VDC less Lead wire length Electrode SUS304 Lead wire length...
  • Page 36 Outer dimension 2×Rc1/8 AIR SUP. 2×Rc1/4 102 [4.02"] 149 [5.87"] 192 [7.56"] 6 [0.24"] 6 [0.24"] FEMALE THREAD 4×M6×15[0.59"]...
  • Page 37 2×Rc1/8 AIR SUP. 2×Rc1/4 102 [4.02"] 149 [5.87"] 192 [7.56"] 6 [0.24"] 6 [0.24"] FEMALE THREAD 4×M6×15[0.59"]...
  • Page 38 Ø233 [Ø9.17"] (150)[5.90"] FEMALE THREAD 2×M3×5[0.20"] 2×Rc1 FEMALE THREAD 2×M3×5[0.20"] AIR SUP. 2×Rc3/8 184 [7.24"] 184 [7.24"] 4×Ø18[Ø0.71] 240 [9.45"] 220 [8.66"]...
  • Page 39 Part names 64 66 68 18 31 32 63 65 67 24 29 Materials Materials 1 PTFE 2 SUS304 PTFE coated 4 PFA 4 SUS304 PTFE coated 4 PFA 2 SUS304 4 PFA 2 SUS304 2 PTFE 51 O ring 4 FKM 2 SUS304 PTFE coated 52 O ring...
  • Page 40 64 66 68 17 18 63 65 67 24 29 Materials Materials 1 PTFE 4 PTFE 4 PFA 2 STNLS STL PTFE coated 4 PFA 4 SUS304 PTFE coated 4 PFA 2 SUS304 2 PTFE 51 O ring 4 FKM 2 SUS304 PTFE coated 52 O ring 4 FKM...
  • Page 41 35 36 69 16 70 54 71 59 61 ELECTRODE OF PUMP HEAD 51 71 72 49 73 74 220 [8.66"] Materials Materials 1 PTFE 1 Filled PTFE 2 PTFE 1 Filled PTFE 2 PTFE 2 FKM GLY-25 2 PFA 44 O ring 4 FKM ®S0-030-54...
  • Page 42 ORIGINAL VERSION 6-6 2-CHOME KANDA-SUDACHO CHIYODA-KU TOKYO JAPAN FA SERIES TO WHICH THIS DECLARATION RELATES ARE IN CONFORMITY WITH THE FOLLOWING EN ISO12100 EN809 SIEMENSRING 115 D-47877 WILLICH GERMANY KAZUNARI NISHIKUBO DOCUMENT NO. IS-51K-568...
  • Page 44 TEL: +61 2 9899 2411 FAX: +61 2 9899 2421 Germany / IWAKI Europe GmbH Sweden / IWAKI Sverige AB China (Hong Kong) / IWAKI Pumps Co., Ltd. TEL: +49 2154 9254 50 FAX: +49 2154 9254 55 TEL: +46 8 511 72900 FAX: +46 8 511 72922...

This manual is also suitable for:

Fa-2-1Fa-2e-1Fa-40ew

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