IWAKI PUMPS FF Series Instruction Manual

Iwaki pneumatic drive bellows pump

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Iwaki

Pneumatic Drive Bellows Pump

FF series

Instruction manual

Thank you for choosing our product.

Please read through this instruction manual before use.

This instruction manual describes important precautions and instruc-

tions for the product. Always keep it on hand for quick reference.

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Page 1 Iwaki Pneumatic Drive Bellows Pump FF series Instruction manual Thank you for choosing our product. Please read through this instruction manual before use. This instruction manual describes important precautions and instruc- tions for the product. Always keep it on hand for quick reference.
Page 2 Open the package and check that the product conforms to your order. If any problem or inconsistency is found, immediately contact your distributor. a. Check if the delivery is correct. Check the nameplate to see if the information such as model codes are as ordered. * Electrical wiring changes with the controllers.
Page 3 Contents ............................2 Safety instructions ..............5 ................................6 ................................7 ............................9 Overview ...................10 ..............................10 ...................... 10 ..............................11 ................................ 11 ..........................12 ............................. 12 ........................12 ......................... 12 ..........................12 ..................12 ....................12 .......................... 13 ..........................13 ........................
Page 4: Table Of Contents
......................19 ......................19 Degassing ..............................20 .............................. 21 ..........................21 ..........................22 ....................24 ......................24 ..................24 ............................. 25 Installation ..............................25 Lead wires ............................25 ......................25 ....................25 ....................25 ............................26 Operation ................. 27 ............................27 ............................
Page 5: Safety Instructions
Safety instructions Read through this section before use. This section describes important information for you to prevent personal injury or property damage. WARNING CAUTION Requirement Wear Grounding Caution Electrical Prohibited Do not rework protection shock or alter...
Page 6 WARNING Requirement Requirement Requirement Prohibited Do not remodel Wear protectors Requirement Caution Prohibited Requirement WARNING...
Page 7 CAUTION Requirement Prohibited Requirement Prohibited • In Prohibited Requirement Requirement Requirement Requirement CAUTION...
Page 8 CAUTION Requirement Requirement Requirement Requirement CAUTION...
Page 9 – Caution – • Caution Caution – • Caution • • Caution • Caution • Requirement • Caution • Requirement...
Page 10: Overview
Overview Pump characteristics, features and part names are described in this sec- tion. Pump structure & Operating principle manufacturing processes. Suction process Discharge process Air IN Air OUT Air OUT Air IN...
Page 11 Pump Inlet sensor wires. Connect...
Page 12 Pump stroke Observe the maximum stroke rate of 120spm, or the pump can take in a large amount of air, resulting dry run- ning. Supply air pressure range Observe the allowable supply air pressure range of 0.15-0.3MPa Liquid temperature range may reduce the life of the pump.
Page 13 Operation and Stoppage • • Air exhaust port may deform the bellows. Leak sensors The sensors occasionally fails to detect leakage depending on operating conditions. Contact us for detail. Ambient temperature Observe the allowable operating ambient temperature range of 0-40 C. Pump surface temperature Risk of burning.
Page 14 Each code represents the following information. FF - 10 B T1 - 01...
Page 15: Installation
Installation This section describes the installation of the pump, piping and wiring. Read through this section before work. To operate this pump, a 5-port solenoid valve and FDC-1 controller is needed. Always install QEVs (quick exhaust valves) to secure system safety.
Page 16 Select a location Model Pitch Width Hole I.D. Width Pitch Model NOTE...
Page 17 Piping Pump head tube Tube fitting Piping Pump head tube Tube fitting contraction. NOTE...
Page 18 Suction line NOTE anced. NOTE...
Page 19: Discharge Line
Discharge line The pipe resistance increases as a discharge line becomes longer or the number of bends increases. In order to decrease pipe resistance, install a dampener and minimizes pulsation. Select a valve with an orifice equal to or larger than pipe I.D. A valve with a small orifice may increase the pipe resistance or easily be clogged with crystals.
Page 20: Degassing
Degassing Gas bubbles are generated when a strong acid is fed into the reaction tank or liquid is transferred through a narrow tube. If such bubbles enter the bellows, the pump runs dry, increasing stroke rate or disturbing liquid transfer. Take a proper step for degassing. In flooded suction application Bubbles go up.
Page 21 Model • • • • Supply air port (pump) Tube Tube coupling NOTE...
Page 22 Air line piping diagram The diagram below is a general layout of an air-line. Air source Pump a. Regulator NOTE °C °C b. The air line between the regulator and the solenoid valve c. Solenoid valve * Al d. Muffler e.
Page 23 f. QEV Air flow Pump exhaust exhaust Quick Exhaust Valve 5-port Electrically-connected solenoid valve to the controller Compressor (air supply Air exhaust source) : Air flow Pressure gauge Filter : Air line : Electrical wire Filtered reducing valve g. The air line between the QEV and the pump...
Page 24 Composite effective cross-sectional area 1. Pneumatic devices ers. 2. Composite effective cross-sectional area If condensation is likely to occur in the air lines between the pump and SV, take the following preventive meas- ures.
Page 25: Installation
Two 5-port double solenoid valves and the FDC-1 controller is required. • • • • Installation Lead wires Wire length Electric wiring...
Page 26 Wiring diagram Turn off the FDC-1 controller before wiring is performed. See the instruction manual of the FDC-1 controller as necessary. Electric wiring...
Page 27: Operation
Operation This section describes pump operation and programming. Run the pump after pipework and wiring are completed. long period of stoppage. NOTE NOTE...
Page 28 operation with the FDC-1. Starting the pump °C °C NOTE...
Page 29 Flow rate adjustment Stoppage NOTE...
Page 30: Maintenance
Maintenance mensions. • • • • First check the following points. If the following measures do not help remove problems, con- tact your distributor. States switches. wiring is released as soon as the...
Page 31 States seat is worn. tion line. seat is worn. head* clogging. ters. tions.
Page 32 States is released as soon as or noise head.*...
Page 33 Perform daily and periodic inspection to keep pump performance and safety. Daily inspection Check for a leak or any other abnormality during operation. If you notice any abnormal conditions, stop opera- tion immediately and remove problems according to the "Troubleshooting" section. Replacement of wear parts is necessary at periodic intervals.
Page 34 Wear part list To run the pump for a long period, wear parts need to be replaced periodically or when pump performance has reduced. Contact your distributor with the following information for wear part replacement.
Page 35 Information in this section is subject to change without notice. conditions detector Lead wire length Electrode SUS304 Lead wire length...
Page 36 Outer dimension 14.5 [0.57"] 2-Ø12.7×Ø9.52[1/2"] AIR SUP. 2×Rc1/4 266 [10.47"] 10 [0.39"] 10 [0.39"] (361) [14.21"] 84 [3.31"] (100)[3.94"] 114 [4.49"] 14.5 [0.57"] 2-Ø12.7×Ø9.52[1/2"] AIR SUP. 2×Rc1/4 266 [10.47"] 10 [0.39"] 10 [0.39"] (361) [14.21"] 84 [3.31"] (100)[3.94"] 114 [4.49"]...
Page 37 20 [0.79"] 2-Ø19.05×Ø15.83[3/4"] AIR SUP. 2×Rc1/4 288 [11.34"] 10 [0.39"] 10 [0.39"] (400) [15.75"] 105 [4.13"] (100)[3.94"] 140 [5.51"] 2-Ø19.05×Ø15.83[3/4"] 20 [0.79"] AIR SUP. 2×Rc1/4 288 [11.34"] 10 [0.39"] 10 [0.39"] (400) [15.75"] 105 [4.13"] (100)[3.94"] 140 [5.51"]...
Page 38 Part names N: LEAK SENSOR Material Material 1 PTFE 2 Filled PTFE 2 PFA 2 SUS304 2 PFA 4 POM 2 PFA 28 O ring 4 FKM 1 PFA 2 PTFE 30 Screw 4 STNLS STL 1 PTFE 31 Cord gland 2 PP 2 PFA 32 Screw...
Page 39 N: LEAK SENSOR Material Material 1 PTFE 2 Filled PTFE 2 PFA 2 SUS304 2 PFA 4 POM 2 PFA 28 O ring 4 FKM 1 PFA 2 PTFE 30 Screw 4 STNLS STL 1 PTFE 31 Cord gland 2 PP 2 PFA 32 Screw 12 STNLS STL...
Page 40 N LEAK SENSOR Material Material 1 PTFE 2 Filled PTFE 2 PFA 2 STNLS STL 2 PFA 4 POM 2 PFA 28 O ring 4 FKM 1 PFA 2 PTFE 30 Screw 4 STNLS STL 1 PTFE 31 Cord gland 2 PP 2 PFA 32 Screw...
Page 41 N: LEAK SENSOR Material Material 1 PTFE 2 Filled PTFE 2 PFA 2 SUS304 2 PFA 4 POM 2 PFA 28 O ring 4 FKM 1 PFA 2 PTFE 30 Screw 4 STNLS STL 1 PTFE 31 Cord gland 2 PP 2 PFA 32 Screw 12 STNLS STL...
Page 42 FF SERIES TO WHICH THIS DECLARATION RELATES ARE IN CONFORMITY WITH THE FOLLOWING KAZUNARI NISHIKUBO DOCUMENT NO.
Page 44 Germany / IWAKI Europe GmbH Norway / IWAKI Norge AS China (Hong Kong) / IWAKI Pumps Co., Ltd. TEL: +49 2154 9254 50 FAX: +49 2154 9254 55 TEL: +47 23 38 49 00 FAX: +47 23 38 49 01...

This manual is also suitable for:

Ff-10b Ff-20b Ff-10c Ff-20c

IWAKI PUMPS FF Series Instruction Manual

Safety Instructions

Overview

Installation

Operation

Maintenance

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