Summary of Contents for Assa Abloy Union CodeGUARD 5
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UNION recommend that you read this guide to installing, using and maintaining CodeGUARD before beginning any work, and that it is kept in a safe place for future use. English Version 1.0 ASSA ABLOY, the global leader in door opening solutions...
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Important Information Important information about the UNION CodeGUARD 5 product: • Fully tested to BS8607:2014+A1:2016 • Kitemarked to Grade 5 – Licence No 690973 • CodeGUARD 5 has been successfully fire tested to BS EN 1634-1: 2014 • 30 and 60 minute timber fire doors. Special Note: if installing CodeGUARD on timber fire doors please use the approved intumescent kit J8607CG5-IK • 240 minute metal fire doors • Fully tested to (latch only) EN12209:2003 classification code 2|M|4|1|0|F|6|B|H|1|0 CodeGUARD: • Is intended for use on single swing hinged doors • Is designed for the security latch to be morticed within the door • Push button device is secured to the external face to provide access when the correct code is entered • Internal lever on backplate allows keyless egress at all times • Must be installed with all of the components provided which cannot be modified or changed as this will invalidate the kitemark, warranty and could reduce the security provided • Is suitable for use on external doors...
Contents 1 Before you begin page 4 2 Pack contents page 5 3 Before you start page 6 4 Determining the hand of the door page 6 5 Re-handing of the latch page 6 6 Preparing the door and mortice page 7 7 Fitting the latch page 7...
1 Before you begin… Please read these instructions carefully. Following the steps in the right order will make the installation much easier and help make sure the new lock is fitted properly. Give yourself time… Please ensure you give yourself plenty of time to install this product correctly and adjust if required. Please Note If at any point you feel you can not successfully complete the installation you can call our customer service helpline 0845 223 2124. After Installation Ensure end user has this document for future reference and re-coding.
2 Pack contents 1 x Latch with forend 1 x Strike Latch fixing pack Timber Door Fixings 4 x wood screws Metal Door Fixings 2 x M4x10mm CSK 1 x Keypad 1 x Inside handle 1 x Shield 2 x M5x10mm CSK Keypad fixing pack Allen key Code changer tool Code card 2 x Gromits x 2 2 x Hex support posts 2 x Grub screws 2 x M4 x 40mm CSK 2 x M4 x 50mm CSK 2 x M4 x 60mm CSK 2 x Lever handles Shield fixing pack 2 x Handle washers 2 x washers 8 x M3 fixing screws Button head bolt-through fixings 2 x M6 x 40mm 2 x Spindles...
3 Before you start… Please ensure that there is a 3-5mm gap on the leading edge Leading edge of the door – this is required to ensure the product functions correctly. 1 Please check that all parts are working correctly. 2 Fit the lever handles to the keypad and inside handle. 3 Enter the factory preset code as printed on the code card. 4 Rotate the lever handle on the keypad downwards. 5 Re-enter the code and turn the handle upwards ensuring that the spindle follower on the back of the keypad rotates each time. 6 A click should be heard every time a correct code is entered as the lever handle is turned. Both lever handles on the keypad and inside handle should return easily under their own spring pressure. Please refer to ‘fitting the lever handles’ below. If you intend to change the code from the factory setting please refer to ‘how to change your code number’ instructions before installing the product. 4 Determining the hand of the door The hand of the door is determined with the door in its closed position from the exterior or keypad side of the door, as shown in the diagram below B) Left hand door – door opens A) Right hand door – door opens inward (push), hinged on the...
6 Preparing the door & mortice Alig n with cen trel of doo Alig n wit h cen tre line of doo Alig n wit h cen tre of doo line Alig n wit h cen tre line of doo Using the centreline guide and fitting height datum, tape template to the external face where the push button key pad is being...
8 Assembling the keypad STOP! Take shield and place keypad face down If you wish to change the factory code set Pick the keypad, shield, back plate and key into the aperture ensuring the lever follower for codeGUARD, please see the ‘how to change your code number’ section. pad fixing pack out of the box. is aligned with the hole in the shield. Secure back plate to shield with the Place the back plate flat on top of the shield Install hex support posts into the top and 8 machine screws supplied. Ensure that the ensuring the follower is visble through the bottom of the key pad for stability. Ensure screws sit flush with the face of the back these are screwed all the way to the surface.
10 Fitting the keypad (external face of door) 10.1 10.2 10.3 44/45mm door 19mm pin 55mm door 24mm pin Push the latch fully into the case to expose Ball bearing cavity will now be exposed on the ball bearing cavity on the side of the the side of the latch ready to insert security Select the security pin required for the door latch. pin. thickness. 10.4 10.5 10.6 1a - Insert the smaller end of the security pin into the ball bearing cavity. Whilst still holding the security pin in place, Take the assembled keypad and locate on 1b – fully depress the pin into the latch until carefully replace thumb with metal rule and...
11 Fitting the backplate (internal face of door) 11.1 11.2 Locate M4 CSK machine screws through Offer up the backplate to the internal door top and bottom of body of backplate and face. Ensure spindle is located in follower of backplate. into the hex support posts. Tighten up fully. 12 Fitting the lever handles 12.3 12.1 12.2...
Ø 32 13 Preparing the frame and strike 13.1 13.2 13.3 Ø 32 Ø 32 Ø 32 Chisel out remaining timber between drill holes. Clean out mortice. Insert strike box Cut out template. Mark centreline of frame to ensure hole accepts strike, bring door Drill 2 holes (32mm dia) to depth of 30mm at required height using the position of the and strike together to check alignment but as per drilling template.
14 How to Change Your Code Number It is advised that you’re new code should be between 4 and 8 digits including a combination of single and double press numbers for maximum security. Please note: The keypad has a double button press function and you are able to use the same digit twice. When the unit is being coded, if the green marker of the coding disc is in alignment with the centre line arrow on the cover plate it denotes that the button is set as a double press. If the red marker of the coding disc is in alignment with the centre line arrow it is set for a single press and if blue marker of the coding disc is in alignment with the centre line arrow it is not part of the code.
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5 Whilst holding the inner gear the coding disc can be rotated using your finger. If you have chosen the number in the code as a single press, align the red marker of the coding disc with red line of the inner tab (as per fig.3). If you have chosen the number as a double press align the green marker of the coding disc with the red line of the inner gear (as per fig.4) If you do not want to include the number in the code align the blue line of the coding disc with the red line of the inner gear (as per fig.5). With the selected marker in position the inner gear can be released and it should drop back into position.
15 Exploded view of Assembly 16 Operating the unit Before entering a code turn the handle to ensure the coding chamber is clear of any buttons that may have been pressed. Enter the code and turn the handle, the latch bolt will disengage and the door will open. After the handle is operated the unit will reset and the code will need to be entered again in order to open the door.
17 Troubleshooting Installation Troubleshooting Problem Cause Solution The keypad lever turns after entering a The spindle is too short or has been cut Please call the UNION helpline on correct code but does not retract the latch. down too short. (+44) 0845 223 2124 for a replacement. The keypad lever handle slips when The spindle may not be going into Ensure that the spindle is going into the withdrawing the latch.
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For further details on this or any of the products in the UNION range please contact your Regional Sales Manager or the Customer Services Department: ASSA ABLOY Security Solutions School Street, Willenhall WV13 3PW Tel: 0845 223 2124 Email: info@uniononline.co.uk www.uniononline.co.uk J8607CG5-SS Version 1.0 July ASSA ABLOY, the global leader in door opening solutions...
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