Assa Abloy 5400 Series Installation Instructions

5400 Series Grade 1
Cylindrical Knob Lockset
Installation Instructions
1. Mark Door
Mark line across edge of door for
centerline of lock. Fold template over
edge of door, centering on horizontal
line. Mark centers of holes at proper
backset.
4. Remove Inside Knob
To remove knob, depress retainer with small end of spanner
wrench, through small hole "A" in trim cap. Keep spanner
wrench perpendicular with spindle. Pull knob off. Remove
inside rose by unscrewing counterclockwise. For cylinder
knob see step 8 and 9.
6. Install Lock
With lock case in place, insert lock assembly into 2-1/8"
(54mm) hole, making sure that lock case hooks the retainer
legs and retractor engages the bolt tail.
Caution: Do Not Force
If Lockbody does not engage
latch easily, check door prep
for errors.
LATCH CASE
WARNING
This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other
reproductive harm. For more information go to www.P65warnings.ca.gov.
WARNING
Attention Installer: Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening,
and ASSA ABLOY makes no representations or warranties concerning what such impact may be in any specific situation. When
retrofitting any portion of an existing fire-rated opening, or specifying and installing a new fire-rated opening, please consult with a
code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings.
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Copyright © 2002, 2012, 2024, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
2. Drill Door
A. Drill 2-1/8" (54mm) hole
thru the door. Cut Notches
as shown on the template.
B. Drill 1" (25mm) hole in
edge of door. Cut out
for latch front 1-1/8"
(29mm) wide X 2-1/4"
(57mm) high X 5/32"
(4mm) deep.
C. Drill (2) 7/64"
(2.8mm) holes
for latch assembly
"A"
"A"
LOCK CASE
RETAINER LEG
BOLT TAIL
RETRACTOR
Tools Required
• Chisel & hammer
• #2 phillips screw driver
• Handle removal tool (supplied)
• 3/8" or I/2" drill
3. Install Latch Unit
Install latch assembly with screws provided.
Notches
B
C
Standard combination
A
wood and machine screw #8-32 X 3/4"
5. Adjust for Door Thickness If necessary
(Lock is packed preadjusted for 1-3/4" (44mm) doors.
Rotate the outside rose nut assembly until proper dimension is
reached for required door thickness. Measure from the end of
the pin to the lock flange.
7. Attach Inside Rose
Slide inside rose over inside
spindle and sleeve and screw
rose into place. Tighten
securely with spanner wrench
supplied. Catch small lug "B" of
spanner wrench in small hole
"C" in rose and turn clockwise
until tight.
• 2 1/8" (54mm) hole saw
• 1" (26mm) boring bit
• 7/64" (2.8mm) drill bit
1-3/8" (35mm)= 5/16" (8.0mm)
1-1/2" (38mm)= 1/4" (6.5mm)
1-3/4" (44mm)= 1/8" (3.0mm)
2" (51mm)= FLUSH
Rotate to adjust
"C"
"B"
80-9150-0003-010 03/24