Yamaha Z150P Supplementary Service Manual page 55

INSP
ADJ
a
3115
CONTROL SYSTEM
2
3
1
3111
3
b
3112
b a
c
a
c
3113
4
5
3114
ADJUSTING THE REMOTE CONTROL
SHIFT CABLE (EXCEPT FOR Z150Q,
Z175H/VZ150, VZ175)
1. Check:
• Shift operation
Incorrect → Adjust.
2. Adjust:
• Remote control shift cable length
Adjustment steps
(1) Loosen the locknut 1.
(2) Remove the clip 2.
(3) Disconnect the shift cable joint from
the set pin 3.
(4) Shift the remote control lever several
times into the forward, neutral, and
reverse positions, before setting it into
the neutral position.
(5) Push the shift cable joint 3 all the way
in, and then mark its position a on the
inner cable as shown in the illustration.
(6) Pull the shift cable joint all the way out,
and then mark its position b on the
inner cable as shown in the illustration.
(7) Make the free play mark c on the
inner cable directly between marks a
and b.
(8) Push the shift cable joint to the free
play mark c as shown in the illustra-
tion.
(9) Adjust the shift rod lever bushing 4 so
that it is at the center of the shift rod
lever bracket 5.
(10) Adjust the position of the shift cable
joint until its hole aligns with the set
pin d.
CAUTION:
The shift cable joint must be screwed in
more than 5.0 mm (0.20 in).
(11) Connect the shift cable joint 3 to the
set pin.
(12) Install the clip 2 and tighten the lock-
nut 1.
(13) Shift the remote control lever into the
forward, neutral, and reverse positions
to make sure that the shift position
switch is working properly. If the
switch does not operate properly,
repeat the steps above.
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