Yamaha Z200TR Manuals

Manuals and User Guides for Yamaha Z200TR. We have 3 Yamaha Z200TR manuals available for free PDF download: Service Manual, Supplementary Service Manual, Rigging Manual

Yamaha Z200TR Service Manual (386 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 8.67 MB

How to Use this Manual
5
Chapter 1. General Information

8
- Good Working Practices
  11
- Disassembly and Assembly
  12
- Removing and Installing
  16
Chapter 2. Specifications

19
- General Specifications
  20
- General Torques
  32
Chapter 3. Periodic Inspections and Adjustments

33
- Maintenance Interval Chart
  35
- Checking the Fuel Filter
  38
- Adjusting the Throttle Position Sensor
  42
- Adjusting the Engine Idling Speed
  43
- Checking the Drive Belt
  45
- Changing and Checking the Gear Oil
  51
- Checking the Battery
  53
- Checking the Spark Plugs
  54
- Lubrication Points
  56
Chapter 4. Fuel System

57
Chapter 5. Power Unit

115
Chapter 6. Lower Unit

180
Chapter 7. Bracket Unit

273
Chapter 8. Electrical Systems

316
- Electrical Components
  319
- Wire Harness
  324
- Measuring a Low Resistance
  328
- Ignition System
  329
- Checking the Ignition Spark Gap
  330
- Measuring the Pulser Coil Output Peak Voltage
  333
- Checking the Spark Plug Caps
  334
- Ignition Control System
  335
- Checking the Shift Position Switch
  339
- Fuel Control System
  340
- Checking the Intake Air Temperature Sensor
  345
- Checking the Fuel Injectors
  346
- Checking the Water Detection Switch
  348
- Starting System
  349
- Checking the Magnetic Switch Relay
  357
- Charging System
  359
- Oil Feed Pump Control System
  362
- Power Trim and Tilt System
  365
- Checking the Armature
  371
Chapter 9. Trouble Analysis

373
- Wiring Diagram
  383

Yamaha Z200TR Rigging Manual (226 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 7.75 MB

Table of Contents

5
Propellers

59
- Propeller Specifications
  
  60
  - Propeller Types
    60
  - Propeller Identification
    62
- 2009 Propeller Applications
  
  63
- Propeller Selection
  
  63
- Wot Operation Range Table
  
  69
- Remote Controls
  
  71
  - Remote Control Applications
    72
  - Remote Switch Applications
    85
  - Remote Control Cables
    94
  - Remote Control Attachment Kit
    96
  - Steering Hook
    98
  - Steering Guide Attachment Kit
    101
  - Conventional Wire Harness
    103
  - Digital Electronic Control Wire Harness
    105
Tiller Handles

107
- 6X4 Multi-Function Tiller Handle
  
  108
- Steering Friction Contents
  
  117
Conventional Gauge (6Y5 & 6Y7)

119
- Mounting the Meters
  
  122
  - Meter Mounting Procedure
    122
  - Analog Gauge Illumination (6Y7 Type)
    122
- Analog Tachometer
  
  123
  - Analog Tachometer Applications
    123
  - Analog Tachometer Dimensions
    124
  - Pole Number Set up
    124
- Digital Tachometer
  
  125
  - Digital Tachometer Applications
    125
  - Digital Tachometer Dimensions
    125
  - Pole Number Set up
    126
- Speedometer
  
  127
  - Speedometer Applications
    127
  - Speedometer Dimensions
    128
  - Water Pressure Damper (Op)
    128
  - Speedometer Tube Routing
    129
  - Digital Speedometer Set up
    129
- Fuel Management Gauge
  
  130
  - Fuel Management Gauge Applications
    130
  - Fuel Management Gauge Dimensions
    131
  - Fuel Sender Installation
    132
  - Wiring Description
    133
  - Fuel Management Gauge Set up
    135
  - Fuel Mgt Gauge with Speedometer Set up
    135
- Analog Trim Meter
  
  136
  - Analog Trim Meter Applications
    136
  - Analog Trim Meter Dimensions
    136
  - Trim Sender Adjustment
    136
- Coolant Pressure Meter
  
  137
  - Coolant Pressure Meter Applications
    137
  - Coolant Pressure Meter Dimensions
    137
- Coolant Temp. Meter
  
  138
- Hour Meter
  
  144
  - Hour Meter Applications
    144
  - Wiring the Mechanical Hour Meter
    145
  - Wiring the Digital Hour Meter
    145
- Voltage Meter
  
  146
  - Voltage Meter Applications
    146
  - Voltage Meter Dimensions
    146
  - Wiring the Voltage Meter
    146
- Fuel Meter
  
  147
  - Fuel Meter Applications
    147
  - Fuel Meter Dimensions
    147
- Charge Warning Unit
  
  148
  - Charge Warning Unit Applications
    148
- Wire Harnesses
  
  149
  - Remote-Oil Tank Harness
    149
  - Additional Accessory Lead
    149
  - Meter Harness
    150
  - Lamp Switch
    151
  - Combination Trim and Oil Lead 1
    151
  - Combination Trim and Oil Lead 2
    151
  - Trim Meter Lead
    151
  - Pt/T Switch Lead Extension
    152
  - Trim and Oil Lead
    152
  - Fuel Management Gauge Harness
    152
  - Lighting Coil Extension Harness
    152
  - Rectifier Kit
    152
- Wiring Diagrams
  
  153
  - Wire Color Code
    153
  - Digital Meter
    154
  - Analog Meter (6Y7)
    159
  - Interchangeability between Tachometer and Engine
    161
  - Grommet Description
    164
Digital Network Gauge (6Y8)

167
- Digital Network Gauge Compatible Model
  
  168
- Digital Network Gauge Application
  
  168
  - Square Style Gauge Application
    168
- Digital Network Gauge Dimensions
  
  169
  - Round Style Gauge Application
    169
  - Square Style Gauge Dimensions
    169
  - Round Style Gauge Dimensions
    170
- Optional Equipments
  
  171
  - Multi-Sensor Application
    171
  - Fitting Plate
    171
  - Speed Sensor Kit
    172
  - Coolant Pressure Sensor Kit
    172
- Wire Harness
  
  173
  - Main Bus Wire
    173
  - Pigtail Bus Wire
    173
  - Fuel Tank / Gps Wire
    174
  - Hub
    174
- Wiring Diagrams
  
  175
  - FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES
    175
  - F350/F300/F250 [Digital Electronic Control]
    178
- Initial Gauge Setup
  
  183
- Troubleshooting
  
  184
- Basic Requirements
  
  185
- Nmea0183 Compatible Equipments Connection
  
  185
Battery

187
- Recommended Battery
  
  188
- Battery Cable Length
  
  189
- Battery Wiring
  
  190
Appendix

195
- Model Name Designation
  
  196
  - Us & Canada Model Identification
    197
  - New Us & Canada Model Identification Code
    197
- Fuel System Vacuum Pressure Standard
  
  198
  - Fuel Hose Routing Resistance Measuring Method
    198
  - Lowest Vacuum Pressure Standard
    199
- Portable Fuel Tanks (Typical)
  
  200
- Fuel Pipes (Typical)
  
  200
- Pre-Delivery Inspection (Pdi) Checks
  
  201
- Conventional Rigging Kit Contents
  
  202
  - Digital Tachometer Kit
    202
  - Digital Tachometer and Speedometer Kit
    202
  - Twin-Motor Kit
    203
  - Remote Oil Tank Kit (for 2-Stroke Engine)
    204
- Digital Network Gauge Rigging Kit Contents
  
  205
- 2009 Manufacturing Start Serial Number
  
  219

Yamaha Z200TR Supplementary Service Manual (304 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 9.12 MB

English

7
- General Information
  
  6
  - Table of Contents
    7
- Identification
  
  13
  - Serial Number
    13
  - Starting Serial Numbers
    13
- Special Tools
  
  14
  - Measuring
    14
  - Removing and Installing
    17
- General Specifications
  
  20
- Specifications
  
  20
- Maintenance Specifications
  
  26
  - Power Unit
    26
  - Lower Unit
    28
  - Electrical
    28
  - Power Unit
    32
  - Lower Unit
    34
  - Pinion Nut
    96
    
    Drive Shaft Holder
    96
    
    YB-06201 / 90890-06520 Pinion Nut Holder
    96
    
    90890-06505 Pinion Nut Holder Attachment
    96
  - Oil Seals
    101
  - Needle Bearing
    101
    
    Bearing/Oil Seal Attachment
    101
    
    YB-06196 / 90890-06610 Driver Rod
    101
  - Puller so It Pushes against the Propel
    123
  - Ler Shaft
    123
    
    Propeller Shaft Housing Puller . 1
    123
    
    YB-06207 / 90890-06502 Universal Puller
    123
    
    YB-06117 Guide Plate
    123
    
    90890-06501 Center Bolt
    123
    
    Center Bolt 10 N • M (1.0 Kgf • M, 7.2 Ft • Lb)
    123
  - Drive Shaft (on the 22.4 MM (0.88 In)
    124
  - Diameter Portion of the Drive Shaft)
    124
    
    Backlash Indicator
    124
  - Unit and Have the Dial Gauge Plunger
    124
  - Contact the Mark on the Backlash Indi- Cator
    124
    
    YB-07003 / 90890-07003 Dial Gauge Set
    124
    
    YU-03097 / 90890-01252 Magnetic Base
    124
Français

159
- Identification
  
  165
  - Numero de Serie
    165
  - Numeros de Debut de Serie
    165
- Outillage Special
  
  168
  - Depose Et Installation
    169
- Specifications Generales
  
  172
  - Moteur
    174
  - Partie Electrique
    175
  - Dimensions
    176
    
    Attache de Bague D'étanchéité/ Roulement
    253
    
    Tige D'entraînement
    253
  - Ecrou de Pignon
    254
    
    Outil de Maintien D'arbre de Transmission
    256
    
    Attache de Support D'écrou de
    256
    
    Pignon
    256

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Yamaha Z200TR Manuals

Yamaha Z200TR Service Manual (386 pages)

Table of Contents

Chapter 1. General Information

Chapter 2. Specifications

Chapter 3. Periodic Inspections and Adjustments

Chapter 4. Fuel System

Chapter 5. Power Unit

Chapter 6. Lower Unit

Chapter 7. Bracket Unit

Chapter 8. Electrical Systems

Chapter 9. Trouble Analysis

Yamaha Z200TR Rigging Manual (226 pages)

Table of Contents

Table of Contents

Top Cover Pictograph Description

Uncrating Procedure (for Typical Steel Frame)

Mounting the Outboard Motor

Mounting the Remote Oil Tank

Outboard Motor Dimensions

Propellers

Propeller Specifications

2009 Propeller Applications

Propeller Selection

Wot Operation Range Table

Remote Controls

Tiller Handles

6X4 Multi-Function Tiller Handle

Steering Friction Contents

Conventional Gauge (6Y5 & 6Y7)

Mounting the Meters

Analog Tachometer

Digital Tachometer

Speedometer

Fuel Management Gauge

Analog Trim Meter

Coolant Pressure Meter

Coolant Temp. Meter

Hour Meter

Voltage Meter

Fuel Meter

Charge Warning Unit

Wire Harnesses

Wiring Diagrams

Digital Network Gauge (6Y8)

Digital Network Gauge Compatible Model

Digital Network Gauge Application

Digital Network Gauge Dimensions

Optional Equipments

Wire Harness

Wiring Diagrams

Initial Gauge Setup

Troubleshooting

Basic Requirements

Nmea0183 Compatible Equipments Connection

Battery

Recommended Battery

Battery Cable Length

Battery Wiring

Appendix

Model Name Designation

Fuel System Vacuum Pressure Standard

Portable Fuel Tanks (Typical)

Fuel Pipes (Typical)

Pre-Delivery Inspection (Pdi) Checks

Conventional Rigging Kit Contents

Digital Network Gauge Rigging Kit Contents

2009 Manufacturing Start Serial Number

Yamaha Z200TR Supplementary Service Manual (304 pages)

Table of Contents

English

General Information

Identification

Special Tools

General Specifications

Specifications

Maintenance Specifications

Français

Identification

Outillage Special