Yamaha 60F Owner's Manual
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Yamaha 60F Owner's Manual

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60F
70B
OWNER'S MANUAL
6H2-28199-7V-E0

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Summary of Contents for Yamaha 60F

  • Page 1 OWNER’S MANUAL 6H2-28199-7V-E0...
  • Page 2 EMU25051 Read this owner’s manual carefully before operating or working on your outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
  • Page 3 Yamaha. If you have any question about the Some countries have laws or regulations re- operation or maintenance of your outboard stricting users from taking the product out of motor, please consult a Yamaha dealer.

  • Page 4: Table Of Contents

    Table of contents General information ......1 Fuel gauge ........10 Fuel tank cap........10 Identification numbers record..1 Air vent screw........10 Outboard motor serial number ..1 Remote control ........ 10 Key number........1 Remote control lever ....... 10 EC label...........
  • Page 5 Table of contents chart (50:1) ........23 Transporting and storing outboard motor ........... 45 Procedure for oil injection models ... 23 Storing outboard motor ....46 Pre-operation checks ....24 Procedure........46 Fuel ..........24 Lubrication (oil injection models) ..47 Oil............
  • Page 6 Table of contents operate.......... 67 Starter will not operate ....67 Emergency starting engine ..... 68 Engine fails to operate ....69 Ignition system malfunction..... 69 Cold engine fails to start ....69 Treatment of submerged motor..71 Procedure ........71...

  • Page 7: General Information

    Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number...

  • Page 8: Important Labels

    General information ZMU01696 EMU25382 Important labels EMU25395 Warning labels ZMU05684 EMU25401 Label EWM01260 WARNING Be sure shift control is in neutral before starting engine. (except 2HP) Do not touch or remove electrical parts when starting or during operation. Keep hands, hair, and clothes away from flywheel and other rotating parts while engine is running.

  • Page 9: Safety Information

    Safety information EMU33620 Severe injury could occur if the outboard mo- Safety information tor accidentally falls. Observe these precautions at all times. EMU33670 Engine shut-off cord EMU33630 Rotating parts Attach the engine shut-off cord so that the Hands, feet, hair, jewelry, clothing, PFD engine stops if the operator falls overboard straps, etc.

  • Page 10: Carbon Monoxide

    Have an approved personal flotation device tions. Overloading or incorrect weight (PFD) on board for every occupant. Yamaha distribution can compromise the boats han- recommends that you must wear a PFD dling and lead to an accident, capsizing or whenever boating.

  • Page 11: Weather

    Safety information Avoid sharp turns or other maneuvers that make it hard for others to avoid you or un- derstand where you are going. Avoid areas with submerged objects or shallow water. Ride within your limits and avoid aggres- sive maneuvers to reduce the risk of loss of control, ejection, and collision.

  • Page 12: Basic Requirements

    Basic requirements EMU25540 EMU25580 Fueling instructions Gasoline EWM00010 Recommended gasoline: WARNING Regular unleaded gasoline with a min- GASOLINE AND ITS VAPORS ARE HIGH- imum octane rating of 90 (Research LY FLAMMABLE AND EXPLOSIVE! Octane Number). Do not smoke when refueling, and keep away from sparks, flames, or other If knocking or pinging occurs, use a different sources of ignition.

  • Page 13: Remote Control Requirements

    Contact appropriate. your Yamaha dealer. Your Yamaha dealer can help you select the EMU25692 right propeller for your boating needs. Select Battery requirement a propeller that will allow the engine to reach...

  • Page 14: Start-In-Gear Protection

    2. Propeller pitch in inches 3. Type of propeller (propeller mark) EMU25760 Start-in-gear protection Yamaha outboard motors affixed with the pictured label or Yamaha-approved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral.

  • Page 15: Basic Components

    Basic components EMU2579B Main components NOTE: * May not be exactly as shown; also may not be included as standard equipment on all mod- els. 60F, 70B ZMU04555 1. Top cowling 15. Fuel tank* 2. Power trim and tilt switch EMU25802 3.

  • Page 16: Fuel Joint

    Basic components tions. EMU25850 Fuel tank cap This cap seals the fuel tank. When removed, the tank can be filled with fuel. To remove the cap, turn it counterclockwise. EMU25860 Air vent screw This screw is on the fuel tank cap. To loosen the screw, turn it counterclockwise.

  • Page 17: Neutral Interlock Trigger

    Basic components when the remote control lever is in neutral. The remote control lever will operate only when the neutral throttle lever is in the closed position. 1. Neutral “ ” 2. Forward “ ” 3. Reverse “ ” 4. Shift 5.

  • Page 18: Throttle Grip

    Basic components 1. Throttle indicator 1. Forward “ ” 2. Neutral “ ” EMU25971 3. Reverse “ ” Throttle friction adjuster A friction device provides adjustable resis- EMU25941 tance to movement of the throttle grip or the Throttle grip remote control lever, and can be set accord- The throttle grip is on the tiller handle.

  • Page 19: Engine Shut-Off Switch

    Basic components moved. When constant speed is desired, tighten the adjuster to maintain the desired throttle set- 1. Cord ting. 2. Clip EMU25991 Engine shut-off switch The clip must be attached to the engine shut- off switch for the engine to run. The cord should be attached to a secure place on the operator’s clothing, or arm or leg.

  • Page 20: Main Switch

    Basic components EMU26090 set according to operator preference. An ad- Main switch justing screw or bolt is located on the clamp The main switch controls the ignition system; bracket, on the right (starboard) side of the its operation is described below. through tube end.

  • Page 21: Power Trim And Tilt Switch On Bottom Engine Cowling

    Basic components cle. DOWN ZMU03096 NOTE: For instructions on using the power trim and tilt switch, see page 37. EMU26243 Trim tab with anode The trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force.

  • Page 22: Trim Rod (Tilt Pin)

    Basic components ZMU02527 ZMU03097 1. Trim tab 1. Tilt lock lever 2. Bolt To lock it, set the tilt lock lever in the “ ” (lock) position. To release, push the tilt lock Bolt tightening torque: lever in the “ ” (release) position. 36.0 Nm (26 ft-lb) (3.6 kgf-m) EMU34460 Tilt support lever for power trim and...

  • Page 23: Tachometer

    Basic components EMU31411 Digital tachometer The tachometer shows the engine speed and has the following functions. NOTE: All segments of the display will light momen- tarily after the main switch is turned on and will return to normal thereafter. ZMU03827 1.

  • Page 24: Oil Level Indicator (Digital Type)

    Basic components page 19. ECM00051 CAUTION: Do not continue to run the engine if the overheat-warning indicator is on. Serious engine damage will occur. ZMU04580 1. Oil level indicators EMU26550 Oil level indicator (digital type) This indicator shows the engine oil level. If the oil level falls below the lower limit, the ZMU01868 warning indicator will start to blink.

  • Page 25: Hour Meter (Digital Type)

    EMU26801 tiller handle, remote control box, or main Warning system switch panel). ECM00090 CAUTION: Do not continue to operate the engine if a warning device has activated. Consult your Yamaha dealer if the problem can- not be located and corrected.

  • Page 26: Oil Level Warning And Oil Filter Clogging Warning

    Basic components ZMU04586 If the warning system has activated, stop the The oil level-warning indicator will light or engine and check the cooling water inlet for blink. clogging. ZMU03942 ZMU03026 The buzzer will sound (if equipped on the EMU26847 tiller handle, remote control box, or main Oil level warning and oil filter switch panel).
  • Page 27 Basic components ing. To make troubleshooting easier, check for engine overheating first, then oil level, and finally oil filter clogging. ZMU03828 1. Oil filter...

  • Page 28: Operation

    Test runs at differ- centerline (keel line) of the boat. ent heights can help determine the optimum mounting height. Consult your Yamaha deal- er or boat manufacturer for further informa- tion on determining the proper mounting...

  • Page 29: Breaking In Engine

    Operation life. ECM00140 CAUTION: Failure to follow the break-in procedure could result in reduced engine life or even severe engine damage. Premix fuel must be used during break- in in addition to oil in the oil injection system. ZMU01762 EMU27060 Gasoline and engine oil mixing chart ECM01630 CAUTION:...

  • Page 30: Pre-Operation Checks

    Make sure there are no fuel leaks or gaso- od (12 months) of storage, proceed as fol- line fumes. lows: Check fuel line connections to be sure they Use a 50:1 gasoline to oil mixture to start are tight (if equipped Yamaha fuel tank or...

  • Page 31: Filling Fuel And Engine Oil

    Do not add gasoline into the oil tank. Fire ECM01260 or explosion could result. CAUTION: This engine uses the Yamaha oil injection Be sure to take the above steps when op- system, which provides superior lubrication erating the engine after a long period of by ensuring the proper oil ratio for all operat- storage.
  • Page 32 Operation Turn the oil filler access cap on the top cowling counterclockwise and open it. ZMU03369 Open the oil tank filler cap by pulling the tab on the cap. ZMU03370 Slowly pour the engine oil into the en- gine oil tank. ZMU03371 1.

  • Page 33: Oil Level Indicator Operation

    Operation EMU27321 Oil level indicator operation The various functions of the oil level system are as follows: EMU27361 Electric start models Oil level- Oil level- warning warning indicator indicator (analog Engine oil tank Remarks (digital tachometer/ tachometer) bottom cowling) Green more than 770 No refilling necessary.

  • Page 34: Starting Engine

    Operation If there is an air vent screw on the fuel NOTE: tank cap, loosen it 2 or 3 turns. During engine operation place the tank hori- zontally, otherwise fuel cannot be drawn from the fuel tank. Squeeze the primer pump, with the ar- row pointing up, until you feel it become firm.
  • Page 35 Operation NOTE: The start-in-gear protection device prevents the engine from starting except when in neu- tral. Attach the engine shut-off cord to a se- cure place on your clothing, or your arm or leg. Then install the clip on the other end of the cord into the engine shut-off switch.
  • Page 36 Operation ing normal operation. Loss of engine NOTE: power means the loss of most steering When the engine is cold, it needs to be control. Also, without engine power, warmed up. For further information, see the boat could slow rapidly. This could page 31.

  • Page 37: Warming Up Engine

    Stop the engine and check whether the cooling water inlet on the lower case or the cooling water pilot hole is blocked. Consult your Yamaha dealer if the problem cannot be located and corrected. 1. Neutral interlock trigger...
  • Page 38 Operation Move the remote control lever / gear slows to idle speed. shift lever firmly and crisply forward (for forward gear) or backward (for reverse gear) [about 35° (a detent can felt) for re- mote control models]. Be sure to check that the tilt lock lever is in the lock/down position (if equipped) before operating in reverse.

  • Page 39: Stopping Boat

    Operation EMU31742 Stopping boat EWM01510 WARNING Do not use the reverse function to slow down or stop the boat as it could cause you to lose control, be ejected, or im- pact the steering wheel or other parts of the boat. This could increase the risk of serious injury.

  • Page 40: Trimming Outboard Motor

    Operation the boat, sea conditions, and running speed. EWM00740 WARNING Excessive trim for the operating condi- tions (either trim up or trim down) can cause boat instability and can make steering the boat more difficult. This in- creases the possibility of an accident. If the boat begins to feel unstable or is hard ZMU03834 to steer, slow down and/or readjust the...

  • Page 41: Adjusting Trim Angle For Hydro Tilt Models

    Operation use the switch only when the boat is at a complete stop with the engine off. Do not adjust the trim angle with this switch while the boat is moving. Adjust the outboard motor trim angle using the power trim and tilt switch. ZMU04515 1.

  • Page 42: Adjusting Boat Trim

    Operation ZMU02544 Bow Up Hold the rear of the top cowling with one Too much trim-out puts the bow of the boat hand and tilt the engine to the desired too high in the water. Performance and econ- angle. omy are decreased because the hull of the Place the tilt lock lever back into the lock boat is pushing the water and there is more position to support the engine.

  • Page 43: Tilting Up And Down

    Operation on page 33. Never tilt the outboard mo- tor while the engine is running. Severe damage from overheating can result. Do not tilt up the engine by pushing the tiller handle (if equipped) because this could break the handle. EMU33150 Procedure for tilting up (hydro tilt models)

  • Page 44: Procedure For Tilting Up (Power Trim And Tilt Models)

    Operation ZMU03194 EMU32720 Procedure for tilting up (power trim and tilt models) Place the remote control lever / gear shift lever in neutral. ZMU03196 ZMU03837 Pull the tilt support lever toward you to support the engine. Press the power trim and tilt switch “ ”...

  • Page 45: Procedure For Tilting Down (Hydro Tilt Models)

    Operation EMU34480 Procedure for tilting down (hydro tilt models) Release the tilt lock lever. ZMU03115 EWM00260 WARNING After tilting the outboard motor, be sure ZMU02544 to support it with the tilt support knob or Hold the rear of the top cowling with one tilt support lever.

  • Page 46: Procedure For Tilting Down (Power Trim And Tilt Models)

    Operation EMU33120 Procedure for tilting down (power trim and tilt models) Push the power trim and tilt switch “ ” (up) until the outboard motor is support- ed by the tilt rod and the tilt support lever becomes free. Release the tilt support lever. ZMU03838 EMU28060 Cruising in shallow water...

  • Page 47: Power Trim And Tilt Models

    Operation ing can result. ver up to the release position and slowly tilt the outboard motor down. Push the tilt lock lever down to the lock position. EMU32840 Procedure for hydro tilt models ZMU02540 Place the gear shift lever in neutral. EMU32850 Power trim and tilt models The outboard motor can be tilted up partially...

  • Page 48: Cruising In Other Conditions

    Operation ZMU03847 Slightly tilt the outboard motor up to the desired position using the power trim and tilt switch. To return the outboard motor to the nor- mal running position, press the power ZMU01935 trim and tilt switch and slowly tilt the out- board motor down.
  • Page 49 Cruising in muddy or turbid water Yamaha strongly recommends that you use the optional chromium-plated water pump kit (available for V4 and large engines) if you use the outboard motor in water with a lot of sediment in it, such as muddy or other turbid (cloudy) water.

  • Page 50: Maintenance

    Maintenance 800 ±50 r/min EMU31480 Specifications Engine: NOTE: Type: 2-stroke L “(AL)” stated in the specification data below Displacement: represents the numerical value for the alumi- 849.0 cm num propeller installed. Bore × stroke: Likewise, “(SUS)” represents the value for 72.0 ×...

  • Page 51: Transporting And Storing Outboard Motor

    70BETO 101.2 dB(A) sition using a motor support device such as Vibration on tiller handle (ICOMIA 38/94): a transom saver bar. Consult your Yamaha 70BETO 3.0 m/s dealer for further details. EMU28223...

  • Page 52: Storing Outboard Motor

    Before starting the engine, be sure to EMU30272 Storing outboard motor supply water to the cooling water passag- When storing your Yamaha outboard motor for prolonged periods of time (2 months or ECM00310 longer), several important procedures must CAUTION: be performed to prevent excessive damage.

  • Page 53: Lubrication (Oil Injection Models)

    Seal replacement should be per- parts while the engine is running. formed by an authorized Yamaha dealer prior to use. Run the engine at a fast idle for a few Grease all grease fittings. For further de- minutes in neutral position.

  • Page 54: Cleaning The Outboard Motor

    If you are not familiar with ma- shorting. chine servicing, this work should be done Clean the battery casing and terminals. by your Yamaha dealer or other qualified Fill each cell to the upper level with dis- mechanic. tilled water.

  • Page 55: Maintenance Chart

    When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every 50 hours Item...

  • Page 56: Maintenance Chart (Additional)

    Maintenance Initial Every 50 hours Item Actions 10 hours hours (6 hours (1 (1 month) months) months) year) Throttle link / throttle cable / throttle pick-up Inspection / adjustment timing Inspection / replace- Water pump ment Oil pump Inspection / adjustment Oil tank water drain Inspection / cleaning Cleaning / adjustment /...

  • Page 57: Greasing

    Maintenance EMU28941 Greasing Yamaha grease A (water resistant grease) Yamaha grease D (corrosion resistant grease; for propeller shaft) 60F, 70B ZMU03840 EMU28953 gets burnt. To avoid burns, work on the Cleaning and adjusting spark plug engine when it has cooled down.

  • Page 58: Checking Fuel System

    Improper repairs can make the outboard unsafe to operate. Check the fuel lines for leaks, crack, or mal- function. If a problem is found, your Yamaha 1. Spark plug gap dealer or other qualified mechanic should re- 2. Spark plug I.D. mark (NGK) pair it immediately.

  • Page 59: Inspecting Fuel Filter

    If any water is found in the If you have any question about properly fuel, the Yamaha portable fuel tank or doing this procedure, consult your other fuel tanks should be checked and Yamaha dealer.

  • Page 60: Inspecting Idling Speed

    If you have difficulty ver- 1. Filter cup ifying the idle speed, or the idle speed re- 2. Filter element quires adjustment, consult a Yamaha dealer 3. Filter housing or other qualified mechanic. 4. O-ring Verify whether the idle speed is set to Reinstall the filter element in the cup.

  • Page 61: Exhaust Leakage

    Maintenance curely. that the tilt rod and trim rods are extend- ed completely. ZMU03841 ZMU03128 EMU29120 Exhaust leakage 1. Tilt rod Start the engine and check that no exhaust 2. Trim rods leaks from the joints between the exhaust cover, cylinder head, and body cylinder. Use the tilt support lever to lock the mo- EMU29130 tor in the up position.

  • Page 62: Checking Propeller

    Maintenance ZMU03130 ZMU01896 Tilt the outboard motor down. Check that the tilt rod and trim rods operate smoothly. NOTE: Consult your Yamaha dealer if any operation is abnormal. EMU32110 Checking propeller EWM01610 ZMU01897 WARNING Checkpoints You could be seriously injured if the en-...

  • Page 63: Removing Propeller

    Be sure to use a new cotter pin and bend the ends over securely. Otherwise the propeller could come off during op- eration and be lost. Apply Yamaha marine grease or a cor- ZMU03131 rosion resistant grease to the propeller shaft.

  • Page 64: Changing Gear Oil

    You could be severely injured if damage. Consult a Yamaha dealer for re- the outboard motor falls on you. pair of the lower unit seals.

  • Page 65: Cleaning Fuel Tank

    Reassemble the fuel tank carefully. Im- Inspecting and replacing anode(s) proper assembly can result in a fuel Yamaha outboard motors are protected from leak, which could result in a fire or ex- corrosion by sacrificial anodes. Inspect the plosion hazard.

  • Page 66: Checking Battery (For Electric Start Models)

    Maintenance followed by milk of magnesia, beaten egg, or vegetable oil. Get immediate medical attention. Batteries also generate explosive hydro- gen gas; therefore, you should always follow these preventive measures: Charge batteries in a well-ventilated ar- Keep batteries away from fire, sparks, ZMU01901 or open flames (for example: welding equipment, lighted cigarettes, and so...

  • Page 67: Connecting The Battery

    NOTE: 1. Red cable Consult a Yamaha dealer when charging or 2. Black cable re-charging batteries. 3. Battery EMU29332...

  • Page 68: Coating The Boat Bottom

    Maintenance EMU29400 Coating the boat bottom A clean hull improves boat performance. The boat bottom should be kept as clean of ma- rine growth as possible. If necessary, the boat bottom can be coated with an anti-foul- ing paint approved for your area to inhibit marine growth.

  • Page 69: Trouble Recovery

    Therefore some items may not apply to your model. Q. Has fuel pump malfunctioned? If your outboard motor requires repair, bring A. Have serviced by a Yamaha dealer. it to your Yamaha dealer. If the engine trouble-warning indicator is Q. Are spark plug(s) fouled or of incorrect flashing, consult your Yamaha dealer.
  • Page 70 Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? A. Have serviced by a Yamaha dealer. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Is fuel joint connection incorrect? A.
  • Page 71 Q. Is fuel system obstructed? Q. Is water pump or thermostat faulty? A. Check for pinched or kinked fuel line or A. Have serviced by a Yamaha dealer. other obstructions in fuel system. Q. Is there excess water in fuel filter cup? Q.

  • Page 72: Temporary Action In Emergency

    EWM00630 Q. Is steering pivot loose or damaged? WARNING A. Tighten or have serviced by a Yamaha Be sure to use the specified fuse. An in- dealer. correct fuse or a piece of wire could allow EMU29433 excessive current flow.

  • Page 73: Power Trim And Tilt Will Not

    NOTE: ate. Make sure the remote control lever Consult your Yamaha dealer if the new fuse is in neutral. Otherwise the boat could immediately blows again. unexpectedly start to move, which EMU29512 could result in an accident.

  • Page 74: Emergency Starting Engine

    Trouble Recovery only as instructed. Do not touch the fly- wheel or other moving parts when the engine is running. Do not install the starter mechanism or top cowling after the engine is running. Do not touch the ignition coil, spark plug wire, spark plug cap, or other elec- trical components when starting or op- erating the motor.

  • Page 75: Engine Fails To Operate

    Trouble Recovery ZMU02614 ZMU03843 NOTE: 1. CDI unit When the engine does not start with this pro- 2. Emergency connector cedure, see page 69. EMU29705 Cold engine fails to start EMU29670 Engine fails to operate If the engine fails to start when it is cold, use EMU29691 the following procedure.
  • Page 76 Trouble Recovery OPEN CLOSE ZMU03844 Turn the main switch to “ ” (on). Squeeze the primer pump two or three times to feed fuel. ON START ZMU03144 ZMU03142 Turn the main switch to “ ” (start). ECM00191 Open the throttle slightly without shifting CAUTION: using the throttle grip, neutral throttle le- Never turn the main switch to “...

  • Page 77: Treatment Of Submerged Motor

    Treatment of submerged motor emergency starter rope. If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immedi- ately. If you cannot immediately take the outboard...
  • Page 78 Trouble Recovery dealer as soon as possible. ECM00400 CAUTION: Do not attempt to run the outboard motor until it has been completely inspected.
  • Page 80 YAMAHA MOTOR CO., LTD. Printed in Japan April 2007–0.2 × 1 ! Printed on recycled paper...

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