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hager HZI815 Instruction Manual

Automatic transfer switching equipment controller for hib4xxm
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HZI815 / HZI825
http://hgr.io/r/hzi815
http://hgr.io/r/hzi825
1
z Automatic Transfer Switching
Equipment Controller for HIB4xxM
Instruction manual
6LE007318A

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Summary of Contents for hager HZI815

  • Page 1 Automatic Transfer Switching Equipment Controller for HIB4xxM Instruction manual HZI815 / HZI825 http://hgr.io/r/hzi815 http://hgr.io/r/hzi825 6LE007318A...
  • Page 2 4.4.7. Volume and shipping weights 4.4.8. Lead free process 4.4.9. WEEE 4.4.10. Pollution class 4.4.11. Other compliances and marking 4.5. HZI815 or HZI825 accessories and compatible products 5. Content of packaging 6. Installation 6.1. Product dimensions (dimensions in mm.) 6.2. Mounting 6.2.1.
  • Page 3 8. HZI815 or HZI825 operating modes 8.1. Triple power supply 8.2. Voltage sensing Inputs 8.3. Fixed outputs 8.3.1. Control signal outputs 8.3.2. Genset start output 8.4. Fixed inputs 8.4.1. Inhibit input 8.4.2. Position inputs 8.4.3. Fire input 8.4.4. RS485 (only for HZI825) 8.5.

  • Page 4: General Safety Instructions

    Controller. • Weather the HZI815 or HZI825 is sold as a loose product, as a spare, in a kit or as part of an enclosed solution or in any other configuration, this device must always be installed and commissioned by...
  • Page 5 When associated with HIB4xxM RTSE the changeover is done in open transition insuring full compliance with IEC 60947-6-1, GB 14048-11 and other international standards as listed. As a standalone product the HZI815 or HZI825 is compliant with IEC 61010-2-201 and is compatible with use with PC and CC type RTSE.
  • Page 6 4. General overview 4.1. Product identification 4.2. Controller HMI 1 Auto/Manual selector 1 Source 1 availability information (Green fixed when source 1 is 2 Controller state LED present and available and within threshold limits, green blinking 3 Remote position order selector when source 1 is present but outside of threshold limits, off when 4 ATSE Synoptic under 50 VAC).
  • Page 7 4.3. LED Functioning modes LED indicator LED blinking LED ON** LED OFF* (cf image) Source 1 present but not available for Source is available Source is not available 1 Source 1 availability following possible reason: - Source under voltage / under frequency - Source overvoltage / over frequency - Phase rotation order of source 1 &...
  • Page 8 4.4.11. Other compliances and marking 4.5. HZI815 or HZI825 accessories and compatible products The HZI815 or HZI825 is compatible and compliant according to IEC 60947-6-1 when used with the following IEC 60947-6-1 RTSE and specific product connection harness. • HIB4xxM (from 125 to 200A) with HZI420 and HZI422 •...

  • Page 9: Content Of Packaging

    5. Content of packaging The HZI815 or HZI825 packaging includes: • 1 HZI815 or HZI825 controller • 1 quickstart guide • All connectors • Door mounting clips All other products described in this instruction sheet are delivered and sold separately.
  • Page 10 6.2. Mounting 6.2.1. Door mounting Door cut-out of 93(+0.8) x138(+1) mm, door thickness 1.5 … 3mm. Remove all connectors and clip before inserting the controller in the cut-out then fix the controller in place using all 4 fixations clips (cf. image below): 6.2.2.

  • Page 11: Network Type

    DANGER When using HZI815 or HZI825 without the wire bundle (ref HZI420 or HZI421), gG 4A fuse protection is required on the voltage sensing inputs cf connection diagrams. When using HZI815 or HZI825 with HIB4xxM and the wire bundle (ref HZI420 or HZI421) gG fuses are not mandatory.
  • Page 12 7.1.4. HZI815 / HZI825 with HIB4xxM for network / network application type HIB4xxM 318-520 VAC L-L’ 318-520 VAC L-L’ 184-300 VAC L-N 184-300 VAC L-N Ctrl OFF 312 313 314 315 316 317 63A 64A 24 14 04 13 All fuses 4A type gG*...
  • Page 13 7.1.5. HZI815 / HZI825 with HIB4xxM for network / genset application type HIB4xxM Start 318-520 VAC L-L’ 318-520 VAC L-L’ 184-300 VAC L-N 184-300 VAC L-N Ctrl OFF 312 313 314 315 316 317 63A 64A 24 14 04 13...
  • Page 14 7.1.6. HZI815 / HZI825 with HIC4xxR for network / network application type 3P + N N 3 2 1 318-520 Vac L-L’ 318-520 Vac L-L’ 184-300 Vac L-N 184-300 Vac L-N 317 316 315 314 04 03 24 23 14 13...
  • Page 15 + - 0 I I Genset output RS485 for CTRL Fire Position inputs HZI825 only input HZI815 / HZI825 SOURCE 1 SOURCE 2 Control signal outputs 104 105 106 203 204 205 206 Aux supply S1 IN S2 IN 102 101 302 301 202 201...
  • Page 16 7.1.7. HZI815 / HZI825 with HIC4xxR for network / genset application type 3P + N N 3 2 1 Start 318-520 Vac L-L’ 318-520 Vac L-L’ 184-300 Vac L-N 184-300 Vac L-N 317 316 315 314 04 03 24 23 14 13...
  • Page 17 + - 0 I I Genset output RS485 for CTRL Fire Position inputs HZI825 only input HZI815 / HZI825 SOURCE 1 SOURCE 2 Control signal outputs 104 105 106 203 204 205 206 Aux supply S1 IN S2 IN 102 101 302 301 202 201...
  • Page 18 + - 0 I I Genset output RS485 for CTRL Fire Position inputs HZI825 only input HZI815 / HZI825 SOURCE 1 SOURCE 2 Control signal outputs 104 105 106 203 204 205 206 Aux supply S1 IN S2 IN 102 101 302 301 202 201...
  • Page 19 7.2. Terminal denomination, description and characteristics Recommended Tightening torque Denomination Terminal Description Characteristics Cable section / screw type Position II order AC1 - General use - Ie: 5A, Ue: 250 VAC DC1 - General use - Ie: 5A, Ue: 30 VDC Position I order Control signal outputs AC15 - Ie: 3A, Ue: 120 VAC...
  • Page 20 8. HZI815 or HZI825 operating modes HZI815 or HZI825 has 3 distinct working modes, the working modes are selected using the HMI button or by using the 63A/64A input. The 3 working modes are working as described below: • Auto mode In this mode the controller will automatically give orders to the RTSE connected to switch to the correct position according to the settings selected.

  • Page 21: Voltage Sensing Inputs

    • Frequency within set limits HZI815 or HIZ825 will check that the frequency is within the limits configured through DIP switch 4 or through communication (only for HZI825) (cf. configuration chapter configuration). Frequency is checked on L1 only.

  • Page 22: Fixed Outputs

    Control signal outputs are the output orders (dry contact) to the CONTROL SIGNAL OUTPUTS Connectors this side: Tightening Torque: 0.58 Nm RTSE; HZI815 or HZI825 includes 3 signal outputs and a common (point powered by the user) (Terminals 17 to 14). These outputs SOURCE S2...
  • Page 23 63A 64A 35 36 37 IEC 60947-6-1 RTSE Test level ; Between SOURCES Hager Electro SAS controller fault LED will blink and the buzzer will be on, to clear the fault Open - Inhibit rcuit. Disconnect Débrancher toutes les sources...
  • Page 24 8.5. Programming The programming of the controller is done through the DIP switches available on the front HMI. WARNING Program only when in manual mode to avoid unexpected transfers or injuries. 8.5.1. Programing through DIP switch Programming through DIP switches is done using the 8 DIP switches on the front of the controller.

  • Page 25: Priority Settings

    - No prio, if both sources are available the controller will give the order to remain in the current position. 8.6.5. Tests HZI815 or HZI825 allows for 2 test functions using the HMI test button: A short press on this button (< 3 s) will start a LED test, allowing the user to check that all LEDs are functional.
  • Page 26 8.7. HZI815 or HZI825 operating sequence Controller operating sequence with source 1 priority: DPS Output operating sequence: 6LE007318A...

  • Page 27: Preventive Maintenance

    - Verify that Communication settings are set according to your HZI825 only) specification. - Press “OK” for 30 seconds to reset the Communication settings. - Contact Hager for other information. DIP switch parameters are - Check if the alarm LED is blinking. not taken into account - Verify that you are in manual mode when changing DIP switch parameters.
  • Page 28 12. Annex I MODBUS communication address and designation details (only for HZI825) All communication addresses, except communication parameters (4) are read only RO (read function 03/04). The communication protocol adopts the standard MODBUS-RTU protocol, with master-slave acknowledgment connection (half duplex). As standard the baud rate is set to 38 400, parity bit to 1 (these settings can be modified through Modbus).

  • Page 29: Voltage Sensing

    Position II operation count in Manual mode 0 … 60 000 10170 … 10179 Serial number 10186 Hardware version 10187 Software version Hager Electro S.A.S., Boulevard d'Europe, B.P. 3, 67215 OBERNAI CEDEX, France - www.hager.com Hager 10.20 - OCOM 137967 6LE007318A...

This manual is also suitable for:

Hzi825

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