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Kubota Manuals
Engine
D1102-B
Workshop manual
Kubota D1102-B Workshop Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Table of Contents
Specifications and Performance Curves
D1102-B
D1302-B
D1402-B
V1502-B
V1702-B
V1902-B
Dimensions
General Description
Feature
Product View
Cylinder Block
Cylinder Head
Engine
Inlet and Exhaust Valves
Piston and Piston Rings
Cooling System
Lubrication System
Fuel Filter (Optional Part)
Fuel System
Fuel Injection Pump
Fuel Pump
Quantity Control of Fuel Injection
Governor
Injection Nozzle
Cranking System
Electrical System
When Contact Plate Is Closed
When Key Switch Is on
When Key Switch Is Released
Charging System
Regulator
Engine Information
Engine Does Not Start
Engine Troubleshooting
Engine Does Not Turn Normally
Color of Exhaust Fumes Not Normal
Excessive Lubricant Consumption
Cylinder Head
Engine Disassembly Chart
Engine Disassembly and Reassembly Procedure
Removing Cylinder Head Cover
Removing Alternator and Fan Belt
Removing Rocker Arm and Push Rod
Disassembling Valve
Removing Cylinder Head
Disassembling Nozzle Holder
Removing Nozzle Holder, Injection Pipe, Inlet Manifold
Removing Starter
Removing Injection Pump Cover
Removing Injection Pump
Detaching Governor Spring
Removing Speed Control Plate
Detaching Start Spring
Removing Fan Drive Pulley
Removing Gear Case Assembly
Removing Crankshaft Collar and Oil Slinger
Removing Idle Gear and Camshaft
Removing Fuel Camshaft and Fork Lever Holder
Removing Thermostat
Removing Crank Gear
Removing Oil Pump
Removing Water Pump
Disassembling the Water Pump
Removing Water Pump Shaft and Bearing Assembly
Removing Seal Set
Removing Oil Pan, Oil Filter
Removing Connecting Rod
Removing Piston Ring
Removing Piston
Removing Bearing Case Bolt 2
Removing Bearing Cover
Removing Flywheel
Removing Crankshaft
Removing Bearing Case
Cylinder Head Servicing
Checking Compression Pressure
Checking Distortion of Cylinder Head Surface
Checking Flaw of Cylinder Head Surface
Checking Stem Guide Clearance
Checking and Refining Valve Seat Width
Checking Valve Recessing
Checking Valve Spring Squareness
Checking Valve Spring Tension
Checking Free Length of Valve Spring
Checking Oil Clearance between Rocker Arm Shaft and Bushing
Checking Oil Clearance between Rocker Arm Shaft and Rocker Arm
Checking Top Clearance
Adjusting Valve Clearance
Adjustment of Compression Release
Testing Opening Pressure of Nozzle
Fuel System Servicing
Cleaning Air Cleaner Element
Checking Fuel Tightness of Nozzle Valve Seat
Checking Shape of Fume Across Nozzle Tip
Checking Fuel-Tightness of Fuel Injection Pump Plunger
Checking Fuel-Tightness of Delivery Valve of Fuel Injection Pump
Checking and Adjusting Injection Timing
Replacing Fuel Filter
Checking Cam Heights of Intake and Exhaust
Checking Camshaft Alignment
Checking Oil Clearance of Camshaft
Timing Gear, Camshaft Servicing
Lubrication
Checking Gear Backlash
Testing Oil Pressure
Oil Pump (Rotor Type) - Checking Rotor Lobe Clearance
Checking Radial Clearance between Oil Pump Outer Rotor and Body
Checking End Clearance between Rotor and Cover
Checking and Replacing Oil Filter
Checking Piston Ring Gap
Checking Inside Diameter of Piston Bosses
Checking Clearance between Piston Pin and Rod Small-End Bushing
Piston, Connecting Rod Servicing
Crankshaft Servicing
Checking Side Clearance of Ring in Groove
Checking Connecting Rod Alignment
Checking Crankshaft Alignment
Check Oil Clearance between Crankshaft Journal and Crankshaft Bearing
Checking Oil Clearance between Crank Pins and Crank Pin Bearings
Checking End Play of Crankshaft
Replacing Crankshaft Sleeve
Crankshaft Sleeve Wear
Cylinder Liner Servicing
Checking Wear of Cylinder Liner
Cooling System Servicing
Testing Water Tightness of Radiator
Testing Opening Pressure of Radiator Cap
Testing Operating Temperature of Thermostat
Electrical System Information
Electrical System Troubleshooting
Battery Discharges Quickly
Glow Plug Indicator Does Not Turn Red Properly
Starter Does Not Drive Engine Properly
Alternator and Regulator Checks
Checking Output Current
Checking Coupler Voltage
No- Load Testing of Alternator
Checking Rotor Coil, Slip Ring and Brush
Checking Cut-In-Voltage
Checking No-Load Regulating Voltage
Regulator - Checking Test Terminals IG-F
Checking Test Terminals L-E/N-E/B-E/B-L
Removing Rotor
Removing Pulley
Removing Drive Side End Frame
Electrical System Disassembly and Reassembly
Electrical System Servicing
Removing Rectifier
Checking and Refining Slip Ring
Checking Rotor Coil Resistance
Grounding of Rotor Coil
Checking Brush Wear
Checking Positive Diodes
Grounding of Stator Coil
Checking Startor Coil Breakage
Checking Negative Diodes
Checking Conduction Across N Terminal and Coil Connecting Terminal
Starter and Glow Plug Checks
No-Load Testing of Starter
Motor Test
Magnet Switch
Holding Coil (Retention Test)
Checking Glow Plug
Removing Brush Holder
Removing Armature Brake/Removing End Frame
Removing Magnet Switch
Magnet Switch Type Starter Disassembly and Assembly
Removing Voke
Removing Armature
Reduction Type Starter Disassembly
Staining or Burning of Commutator
Checking Commutator Wear
Checking Mica (Undercut)
Checking Field Coil Breakage
Checking Armature Coil Short-Circuited
Checking Armature Flexure
Grounding of Armature Coil
Grounding of Field Coil
Checking Brush Spring Tension
Grounding of Brush Holder
Checking Clutch
Checking and Adjusting Pinion Gap (Magnet Switch Type)
Checking Gap between Shaft and Bush (Magnet Switch Type)
Checking Bearing (Reduction Type)
Service Directions
Bolt Torques
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1
D1402-B
2
V1502-B
3
V1702-B
4
V1902-B
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WORKSHOP MANUAL
DIESEL ENGINES
D1102-B
,D1302-B,D1402-B,
V1502-B
,V1702-B,V1902-B
KiSC issued 09, 2007 A
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Table of Contents
Troubleshooting
Engine troubleshooting
30
Electrical system troubleshooting
76
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This manual is also suitable for:
D1302-b
D1402-b
V1502-b
V1702-b
V1902-b
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