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FOREWORD FOREWORD You are now the proud owner of a KUBOTA Engine. This engine is a product of KUBOTA quality engineering and manufacturing. It is made of fi ne materials and under a rigid quality control system. It will give you long, satisfactory service.
CONTENTS SAFE OPERATION ....................1 SERVICING OF THE ENGINE .................. 1 NAMES OF PARTS ....................3 PRE-OPERATION CHECK..................7 BREAK-IN ......................7 DAILY CHECK ...................... 7 OPERATING THE ENGINE..................8 STARTING THE ENGINE(NORMAL) ..............8 COLD WEATHER STARTING................11 STOPPING THE ENGINE .................. 12 CHECKS DURING OPERATION ...............
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CONTENTS Dust indicator (optional) ....................40 Evacuator valve ......................41 Dust indicator (optional) ....................41 BATTERY ......................42 Battery charging ......................42 Direction for long term storage ..................43 ELECTRIC WIRING.................... 43 FAN BELT......................44 Adjusting fan belt tension ....................44 CARRIAGE AND STORAGE ...................
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UNAUTHORIZED MODIFICATIONS to the engine may impair the function and/or safety and affect engine life. If the engine does not perform properly, consult your local Kubota Engine Distributor first. 2. WEAR SAFE CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) A DO NOT wear loose, torn or bulky clothing around the...
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SAFE OPERATION 3. CHECK BEFORE STARTING & OPERATING THE ENGINE A Be sure to inspect the engine before operation. Do not operate the engine if there is something wrong with it. Repair it immediately. A Ensure all guards and shields are in place before operating the engine.
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SAFE OPERATION 6. EXHAUST GASES & FIRE PREVENTION A Engine exhaust fumes can be very harmful if allowed to accumulate. Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine. A The exhaust gas from the muffler is very hot.
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SAFE OPERATION 8. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION A To avoid burns, be cautious of hot components, e.g. muffler, muffler cover, radiator, hoses, engine body, coolants, engine oil, etc. during operation and after the engine has been shut off. A DO NOT remove the radiator cap while the engine is running or immediately after stopping.
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A DO NOT mix different types of Anti-freeze. The mixture can produce a chemical reaction causing harmful substances. Use approved or genuine KUBOTA Anti- freeze. A Be mindful of the environment and the ecology. Before draining any fluids, determine the correct way to dispose of them.
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SAFE OPERATION 11. CONDUCTING SAFETY CHECKS & MAINTENANCE A When inspecting the engine or servicing, place the engine on a large flat surface. DO NOT work on anything that is supported ONLY by lift jacks or a hoist. Always use blocks or the correct stands to support the engine before servicing.
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2. Clean warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing warning and caution labels with new labels from your local KUBOTA dealer. 4. If a component with warning and caution label(s) affixed is replaced with a new part, make sure the new label(s) is (are) attached in the same location(s) as the replaced component.
V2203-M-DI-E, However, when in need of parts or major service, be V2003-M-DI-T-E, V2403-M-DI-E, V2403-M-DI-T-E, sure to see your KUBOTA dealer. For service, contact the KUBOTA Dealership from D1703-EBG, V2203-EBG] which you purchased your engine or your local KUBOTA dealer. When in need of parts, be prepared to give your dealer the engine serial number.
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SERVICING OF THE ENGINE [V3300-E, V3300-TE, V3300-DI-E, V3300-DI-TE, V3300-EBG, V3300-T-EBG, V3800-DI-E, V3800-DI-TE] (1) Engine serial number...
PRE-OPERATION CHECK PRE-OPERATION CHECK BREAK-IN During the engine break-in period, observe the following by all means: 1. Change engine oil and oil filter cartridge after the first 50 hours of operation. (See "ENGINE OIL" in "PERIODIC SERVICE" section.) 2. When ambient temperature is low, operate the machine after the engine has been completely warmed up. DAILY CHECK To prevent trouble from occurring, it is important to know the conditions of the engine well.
(1) Fuel lever (A) "ON" A Keep your hands away from rotating (B) "OFF" parts (such as fan, pulley, belt, [D1005-E, D1105-E, V1305-E, V1505-E, V1505-TE, flywheel etc.) during operation. D905-EBG, D1005-EBG, D1105-EBG, V1305-EBG, A Do not operate the machine while V1505-EBG] under the influence of alcohol or drugs.
20 seconds 30 seconds continuous use A If the glow lamp should redden too quickly or too slowly, immediately ask your KUBOTA dealer to A In case of installing standard glow lamp, glow lamp check and repair it. goes off after about 6 seconds, when the starter A If the engine does not catch or start at 10 seconds switch key is turned to the "PREHEATING"...
OPERATING THE ENGINE STOPPING THE ENGINE [D1005-E, D1105-E, V1305-E, V1505-E, V1505-TE, D905-EGB, D1005-EBG, D1105-EBG, V1305-EBG, 1. Return the speed control lever to low V1505-EBG] idle, and run the engine under idling conditions. 2. Set the engine stop lever to "STOP"...
OPERATING THE ENGINE CHECKS DURING OPERATION [V2607-DI-T-E] While running, make the following checks to see that all parts work well. BRadiator cooling water(Coolant) WARNING To avoid personal injury or death: A Do not remove radiator cap until coolant temperature is well below its boiling point.
OPERATING THE ENGINE BHow to tell when the engine starts running BFuel backwards WARNING 1. Lubricating oil pressure drops sharply. Oil pressure warning light, if used, will light. To avoid personal injury or death: 2. Since the intake and exhaust sides are reversed, the A Fluid escaping from pinholes may sound of the engine changes, and exhaust gas will be invisible.
MAINTENANCE MAINTENANCE WARNING To avoid personal injury or death: A Be sure to conduct daily checks, periodic maintenance, refueling or cleaning on a level surface with the engine shut off and remove the key. A Before allowing other people to use your engine, explain how to operate, and have them read this manual before operation.
API classification with a low-sulfur fuel in use. If the CG-4, CH-4 or CI-4 lubricating oil is used with a high-sulfur fuel, change the lubricating oil at shorter intervals than recommended in the table below depending on the operating condition. [Z482-E, Z602-E, D722-E, D902-E, D1005-E, D1105-E, V1305-E, V1505-E, V1505-TE, D905-EBG, D1005-EBG, D1105-EBG, V1305-EBG, V1505-EBG] Ref.
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MAINTENANCE [D1503-M-E, D1703-M-E, D1803-M-E, V2003-M-E, V2203-M-E, V2003-M-T-E, V2403-M-E, D1503-M-DI-E, D1703-M-DI-E, D1803-M-DI-E, V2203-M-DI-E, V2003-M-DI-T-E, V2403-M-DI-E, V2403-M-DI-T-E, D1703-EBG, V2203-EBG] Ref. Interval Item page Every 50 hours Check of fuel pipes and clamp bands See NOTE Change of engine oil (depending on the oil pan) 28 to 33 Cleaning of air cleaner element Every 100 hours...
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*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions. *2 After 6 times of cleaning. *3 Consult your local KUBOTA Dealer for this service. *4 Replace only if necessary. A When the battery is used for less than 100 hours in a year, check its electrolyte yearly. (for refillable battery's only)
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101 mm (3.98 in.) 100 Hrs 101 mm (3.98 in.) *1 75 Hrs Z482-E, D722-E 121 mm (4.76 in.) 100 Hrs D1005-E, D1105-E, Above 125 mm (4.9 in.) 200 Hrs V1305-E, V1505-E, V1505-TE, D905-EBG, D1005-EBG, D1105-EBG, Below 101 mm (4.0 in.) *2...
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MAINTENANCE Lubricating oil With the emission control now in effect, the CG-4, CH-4 and CI-4 lubricating oils have been developed for use of a low-sulfur fuel on on-road vehicle engines. When an off-road vehicle engine runs on a high-sulfur fuel, it is advisable to employ the CF lubricating oil with a high total base number.
PERIODIC SERVICE PERIODIC SERVICE FUEL Distillation Viscosity Viscosity Temperatures, Kinematic Fuel is flammable and can be dangerous. You should Saybolt, °C(°F) cSt or handle fuel with care. SUS at mm /s at 37.8°C(100°F) Point 40°C WARNING To avoid personal injury or death: A Do not mix gasoline or alcohol with 32.6 40.1...
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(1) Fuel filter lever (A) "ON" (2) Air vent plug (B) "OFF" (3) Fuel filter pot [D1005-E, D1105-E, V1305-E, V1505-E, V1505-TE, D905-EBG, D1005-EBG, D1105-EBG, V1305-EBG, V1505-EBG] [PROCEDURE A] (gravity feed fuel tanks only) (1) Fuel tank below injection pump 1. Fill the fuel tank to the fullest extent. Open the fuel...
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PERIODIC SERVICE [V2607-DI-T-E, V3307-DI-T-E] [GRAVITY FEED SYSTEM] [PROCEDURE ] (gravity feed fuel tanks only) 1. Fill the fuel tank to the fullest extent. Open the fuel filter lever. 2. Open the joint bolt on top of the fuel injection pump. 3.
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PERIODIC SERVICE [V3300-E, V3300-TE, V3300-DI-E, V3300-DI-TE, [PROCEDURE ] (fuel tanks lower than injection V3300-EBG, V3300-T-EBG, V3800-DI-E, pump) V3800-DI-TE 1. For fuel tanks that are lower than the injection pump. The fuel system must be pressurized by the fuel [PROCEDURE A] (gravity feed fuel tanks only) system electric fuel pump.
PERIODIC SERVICE [V2607-DI-T-E] [V3300-E, V3300-TE, V3300-DI-E, V3300-DI-TE, V3300-EBG, V3300-T-EBG, V3800-DI-E, V3800-DI-TE] (1) Clamp band (2) Fuel pipe (1) Clamp band [V3307-DI-T-E] (2) Fuel pipe BCleaning the fuel filter pot Clean the fuel filter in a clean place to prevent dust intrusion.
PERIODIC SERVICE ENGINE OIL [D1005-E, D1105-E, V1305-E, V1505-E, V1505-TE, D905-EBG, D1005-EBG, D1105-EBG, V1305-EBG, V1505-EBG] WARNING To avoid personal injury or death: A Be sure to stop the engine before checking and changing the engine oil and the oil filter cartridge.
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D902-E (0.98 U.S.gals.) *101 mm (3.98 in.) oil pan depth is optional. Oil quantities shown are for standard oil pans. Models Quantity D1005-E, D1105-E, D905-EBG, D1005-EBG, 5.1L (1.35 U.S.GALS) D1105-EBG V1305-E, V1505-E, (1) Oil level gauge [Lower end of oil level gauge] 6.0L (1.59 U.S.GALS)
API classification CF grades or higher. Change the type of engine oil according to the ambient temperature. (1) Oil drain plug 10W-30 or 10W-40 or [D1005-E, D1105-E, V1305-E, V1505-E, V1505-TE] above 25°C (77°F) 15W-40 10W-30 or 10W-40 or -10°C to 25°C (14°F to 77°F) 15W-40 below -10°C (14°F)
Remove with a filter wrench (Tighten with your hand) (1) Oil drain plug [D1005-E, D1105-E, V1305-E, V1505-E, V1505-TE] 4. Add new engine oil up to the upper limit of the oil level gauge. Be careful not to add oil above the upper limit of the oil level gauge.
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PERIODIC SERVICE [D1503-M-E, D1703-M-E, D1803-M-E, V2003-M-E, [V3300-E, V3300-TE, V3300-DI-E, V3300-DI-TE, V2203-M-E, V2003-M-T-E, V2403-M-E, D1503-M-DI-E, V3300-EBG, V3300-T-EBG, V3800-DI-E, D1703-M-DI-E, D1803-M-DI-E, V2203-M-DI-E, V3800-DI-TE] V2003-M-DI-T-E, V2403-M-DI-E, V2403-M-DI-T-E, D1703-EBG, V2203-EBG] (1) Oil filter cartridge "Remove with a filter wrench (Tighten with your hand)" (1) Oil filter cartridge (2) Remove with a filter wrench 5.
PERIODIC SERVICE RADIATOR 2. If the radiator is provided with a recovery tank, check the coolant level of the recovery tank. When it is Coolant will last for one day's work if filled all the way up between the "FULL" and "LOW " marks, the coolant before operation start.
[V2607-DI-T-E, V3307-DI-T-E] A If the radiator cap has to be removed, follow the caution and securely retighten the cap. A If coolant should be leak, consult your local KUBOTA dealer. A Make sure that muddy or sea water does not enter the radiator.
PERIODIC SERVICE BPrecaution at overheating A Coolant quantities shown are for standard radiators. The event that the coolant temperature is nearly or more than the boiling point is called "OVERHEATING". 4. An improperly tightened radiator cap or a gap While running, make the following checks to see that all between the cap and the seat quickens loss of parts are working correctly.
A Do not mix different types of anti- build up, adversely affecting the engine parts. freeze. The mixture can produce 7. Kubota's genuine long-life coolant has a service life chemical reaction causing harmful of 2 years. Be sure to change the coolant every 2 substances.
PERIODIC SERVICE [D1503-M-E, D1703-M-E, D1803-M-E, V2003-M-E, BEvacuator valve V2203-M-E, V2003-M-T-E, V2403-M-E, D1503-M-DI-E, Open the evacuator valve once a week under ordinary conditions - or daily when used in a dusty place - to get D1703-M-DI-E, D1803-M-DI-E, V2203-M-DI-E, rid of large particles of dust and dirt. V2003-M-DI-T-E, V2403-M-DI-E, V2403-M-DI-T-E, D1703-EBG, V2203-EBG] BDust indicator (optional)
PERIODIC SERVICE [V2607-DI-T-E, V3307-DI-T-E, V3300-E, V3300-TE, V3300-DI-E, V3300-DI-TE, V3300-EBG, V3300-T-EBG, A Make sure hooking clip for cover for the element is tight enough. If it is loose, dust and dirt may be V3800-DI-E, V3800-DI-TE] sucked in, wearing down the cylinder liner and piston Since the air cleaner employed on this engine is a dry ring earlier, and thereby resulting in poor power type, never apply oil to it.
PERIODIC SERVICE BATTERY WARNING WARNING To avoid personal injury or death: A When the battery is being activated, To avoid personal injury or death: hydrogen and oxygen gases in the A Be careful not to let the battery battery are extremely explosive. electrolyte contact your body or Keep open sparks and flames away clothing.
3. Generally, available current of each fuse and size of (3) Earth cable wire in this drawing are recommendable value showed by Kubota, use suitable size fuses and wires for each machine to consideration to wiring setting and connection with another lines.
Measure at location B in the figure with L as the distance between the pulleys. A For belt specifications, contact your KUBOTA dealer. A If a tension meter cannot be used, adjust based on the deflection. The deflection must be as indicated by A in the figure, when pressing the middle of the belt between the pulleys.
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PERIODIC SERVICE [D1503-M-E, D1703-M-E, D1803-M-E, [V3300-E, V3300-TE, V3300-DI-E, V3300-DI-TE, V2003-M-E, V2203-M-E, V2203-M-T-E, V3300-EBG, V3300-T-EBG, V3800-DI-E, V2403-M-E, D1503-M-DI-E, D1703-M-DI-E, V3800-DI-TE] D1803-M-DI-E, V2203-M-DI-E, V2003-M-DI-T-E, A deflection of between 10 to 12 mm Proper fan belt V2403-M-DI-E, V2403-M-DI-T-E, D1703-EBG, (0.39 to 0.47 in.) when the belt is tension V2203-EBG] pressed in the middle of the span.
CARRIAGE AND STORAGE CARRIAGE AND STORAGE CARRIAGE STORAGE WARNING WARNING To avoid personal injury or death: To avoid personal injury or death: A Fix the engine securely not to fall A Do not clean the machine with during operation. engine running. A Do not stand near or under the A To avoid the danger of exhaust fume engine while carrying it.
*In winter, always remove battery from the engine will not machine, charge fully and keep indoors. crank. Install in machine at time of use. A If the cause of trouble can not be found, contact your KUBOTA dealer.
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TROUBLESHOOTING BWhen engine suddenly stops BWhen engine must be stopped immediately Cause Countermeasures Cause Countermeasures Engine revolution *Check the fuel tank and refill the fuel, if suddenly *Check the adjustments, injection necessary. Lack of fuel decreases or timing and the fuel system. *Also check the fuel system for air or increases.
SPECIFICATIONS SPECIFICATIONS Model Z482-E Z602-E D722-E D902-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 67 × 68 72 × 73.6 67 × 68 72 × 73.6 mm (in.) (2.64 × 2.68) (2.83 × 2.90) (2.64 × 2.68) (2.83 ×...
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SPECIFICATIONS Model D1005-E D1105-E V1305-E V1505-E V1505-TE Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 76 × 73.6 78 × 78.4 76 × 73.6 78 × 78.4 mm (in.) (2.99 × 2.90) (3.07 × 3.09) (2.99 × 2.90) (3.07 ×...
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SPECIFICATIONS Model D905-EBG1 D905-EBG2 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 72 × 73.6 mm (in.) (2.83 × 2.90) Total displacement 0.898 L (cu.in.) (54.80) Combustion chamber Spherical Type (E-TVCS) SAE NET Continuous kW/min (rpm) 7.8 / 1800 6.5 / 1500 H.P.
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SPECIFICATIONS Model D1005-EBG1 D1005-EBG2 D1105-EBG1 D1105-EBG2 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 76 × 73.6 78 × 78.4 mm (in.) (2.99 × 2.90) (3.07 × 3.09) Total displacement 1.001 1.123 L (cu.in.) (61.08) (68.53) Combustion chamber Spherical Type (E-TVCS) SAE NET Continuous...
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SPECIFICATIONS Model V1305-EBG1 V1305-EBG2 V1505-EBG1 V1505-EBG2 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 76 × 73.6 78 × 78.4 mm (in.) (2.99 × 2.90) (3.07 × 3.09) Total displacement 1.335 1.498 L (cu.in.) (81.47) (91.41) Combustion chamber Spherical Type (E-TVCS) SAE NET Continuous...
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SPECIFICATIONS Model D1503-M-E D1703-M-E D1803-M-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 83 × 92.4 87 × 92.4 87 × 102.4 mm (in.) (3.27 × 3.64) (3.43 × 3.64) (3.43 × 4.03) Total displacement 1.499 1.647 1.826 L (cu.in.)
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SPECIFICATIONS Model V2003-M-E V2203-M-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 83 × 92.4 87 × 92.4 mm (in.) (3.27 × 3.64) (3.43 × 3.64) Total displacement 1.999 2.197 L (cu.in.) (121.99) (134.07) Combustion chamber Spherical Type (E-TVCS) SAE Gross Intermittent kW / rpm...
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SPECIFICATIONS Model V2003-M-T-E V2403-M-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 83 × 92.4 87 × 102.4 mm (in.) (3.27 × 3.64) (3.43 × 4.03) Total displacement 1.999 2.434 L (cu.in.) (121.99) (148.53) Combustion chamber Spherical Type (E-TVCS) SAE Gross Intermittent kW / rpm...
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SPECIFICATIONS Model D1503-M-DI-E D1703-M-DI-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 83 × 92.4 87 × 92.4 mm (in.) (3.27 × 3.64) (3.43 × 3.64) Total displacement 1.499 1.647 L (cu.in.) (91.47) (100.51) Combustion chamber Re-entrant Type (Direct Injection) SAE Gross Intermittent kW / rpm...
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SPECIFICATIONS Model D1803-M-DI-E V2203-M-DI-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 87 × 102.4 87 × 92.4 mm (in.) (3.43 × 4.03) (3.43 × 3.64) Total displacement 1.826 2.197 L (cu.in.) (111.43) (134.07) Combustion chamber Re-entrant Type (Direct Injection) SAE Gross Intermittent kW / rpm...
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SPECIFICATIONS Model V2003-M-DI-T-E V2403-M-DI-E V2403-M-DI-T-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 83 × 92.4 87 × 102.4 mm (in.) (3.27 × 3.64) (3.43 × 4.03) Total displacement 1.999 2.434 L (cu.in.) (121.99) (148.53) Combustion chamber Re-entrant Type (Direct Injection) SAE Gross Intermittent kW / rpm...
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SPECIFICATIONS Model D1703-EBG V2203-EBG Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 87 × 92.4 mm (in.) (3.43 × 3.64) Total displacement 1.647 2.197 L (cu.in.) (100.51) (134.07) Combustion chamber Spherical Type (E-TVCS) 15.1 / 1800 20.2 / 1800 SAE NET Continuous (20.3 / 1800)
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SPECIFICATIONS Model V2607-DI-T-E V3307-DI-T-E Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke 87 × 110 94 × 120 mm (in.) (3.43 × 4.33) (3.70 × 4.72) Total displacement 2.615 3.331 L (cu.in.) (160.04) (203.27) Combustion type Direct Injection Type (E-CDIS) SAE NET Intermittent kW / rpm...
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SPECIFICATIONS Model V3300-E V3300-TE Type Vertical, water-cooled, 4-cycle diesel Number of cylinders Bore and stroke mm (in.) 98 × 110 (3.86 × 4.33) Total displacement L (cu.in.) 3.318 (202.49) Combustion type Spherical type (E-TVCS) SAE NET Intermittent kW / rpm 50.5 / 2600 61.5 / 2600 H.P.
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SPECIFICATIONS Model V3300-DI-E V3300-DI-TE Type Vertical, water-cooled, 4-cycle diesel Number of cylinders Bore and stroke mm (in.) 98 × 110 (3.86 × 4.33) Total displacement L (cu.in.) 3.318 (202.49) Combustion type Direct injection type (E-CDIS) SAE NET Intermittent kW / rpm 53.0 / 2600 64.7 / 2600 H.P.
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SPECIFICATIONS Model V3300-EBG V3300-T-EBG Type Vertical, water-cooled, 4-cycle diesel Number of cylinders Bore and stroke mm (in.) 98 × 110 (3.86 × 4.33) Total displacement L (cu.in.) 3.318 (202.49) Combustion type Spherical type (E-TVCS) SAE NET Intermittent kW / rpm H.P.
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SPECIFICATIONS Model V3800-DI-E V3800-DI-TE Type Vertical, water-cooled, 4-cycle diesel Number of cylinders Bore and stroke mm (in.) 100 × 120 (3.94 × 4.72) Total displacement L (cu.in.) 3.769 (230) Combustion type Direct injection type (E-CDIS) SAE NET Intermittent kW / rpm 58.8 / 2600 70.6 / 2600 H.P.
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SPECIFICATIONS FOR EBG or T-EBG type A Flywheel type is SAE clutch No.11-1/2, SAE clutch No.10 or its equivalent. A Flywheel housing type is SAE No.3 or its equivalent. A Governor drop is within 5%. A Continuous will operate at the stated rating continuously and have a 10% overload capability for one hour in 12 hours.
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