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OI SBU IO-Link
EBRO SBU IO-Link
Example illustrations, not all possible type variants are shown!
Original assembly instructions
with operating instructions and technical appendix
in accordance with the EU RED Directive 2014/53/EU
in accordance with the EC Machinery Directive 2006/42/EC
English language version
Revision: 00-05.21
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Table of Contents
Related Manuals for EBRO ARMATUREN SBU
Summary of Contents for EBRO ARMATUREN SBU
- Page 1 OI SBU IO-Link EBRO SBU IO-Link Example illustrations, not all possible type variants are shown! Original assembly instructions with operating instructions and technical appendix in accordance with the EU RED Directive 2014/53/EU in accordance with the EC Machinery Directive 2006/42/EC English language version Revision: 00-05.21...
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Page 2: Table Of Contents
Operating instructions - SBU IO-Link Table of contents Page GENERAL INFORMATION A01 O VERVIEW OF TYPES A02 D ESIGN OF THE HAZARD SYMBOLS A04 T ERMS USED A05 A BOUT THESE OPERATING INSTRUCTIONS A06 N OTE ON COPYRIGHT AND PROPERTY RIGHTS... - Page 3 Operating instructions - SBU IO-Link TEST RUN AFTER INSTALLATION EST RUN RGB LED V IO-L ONFIGURATION VIA ASTER FUNCTION G01 IO-L G02 B LUETOOTH G03 P ARAMETERIZATION G04 S OLENOID VALVE CONTROL G05 P ROCESS INPUTS G05 E XTENDED SENSOR TECHNOLOGY...
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Page 4: A) General Information
The solenoid valve connections serve as a clamping point or can be actively controlled via IO-Link. For control via the SBU IO-Link, only valves with a control voltage of 24 V DC and max. 2, 1 Watt are permitted. With external control of the solenoid valve coils, coils with a max. power of 5 Watt can be connected. -
Page 5: A02 Design Of The Hazard Symbols
CAUTION Indicates a possibly hazardous situation or unsafe, hazardous procedures that could lead to personal injuries or damage to the SBU IO-Link or its surroundings. Structure of the safety information... - Page 6 Information and symbols attached directly to the SBU IO-Link such as warning signs, actuation signs, direction of rotation arrows, component markings, etc. must be observed without fail. Information and symbols attached directly to the SBU IO-Link must not be removed and are to be maintained in a fully legible state!
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Page 7: A04 Terms Used
0° and 90° positions of valves actuated by pneumatic quarter turn actuators or linear actuators. Operating personnel The term operator is used in the following text for the operating personnel or the user of the SBU IO-Link. This group of people has been trained on the SBU IO-Link and informed about possible hazards. -
Page 8: A06 Note On Copyright And Property Rights
The information, data and notes provided in the operating instructions were up to date at the time of going to print. No claims arising from the data, illustrations and descriptions can be asserted for SBU IO-Link units already delivered. EBRO ARMATUREN Gebr. Bröer GmbH accepts no liability for damage and operational disruptions caused by: ... -
Page 9: A09 Notes For The Operating Company
Operating instructions - SBU IO-Link Notes for the operating company The operating company is any natural or legal entity that uses the SBU IO-Link or on whose behalf the SBU IO-Link is used. The operating company is thus the entity responsible for safety. -
Page 10: A10 Qualified Personnel
Qualified personnel are persons who, on account of their training, experience, instruction and knowledge, are able to carry out the necessary activities on the SBU IO-Link . In particular they have knowledge of relevant standards, provisions, accident prevention regulations and operating conditions and have been authorised by the entity responsible for the safety of the SBU IO-Link to carry out the respectively necessary work. -
Page 11: A11 Instruction And Training
The type plate describes the temperature range, electrical data, EBRO article no. and IP protection class applying to the SBU IO-Link . In addition, the date of manufacture and the CE mark are also printed on it. So that the installed SBU IO-Link remains identifiable, it should not be covered. -
Page 12: B) Safety Information
Please contact EBRO ARMATUREN Gebr. Bröer GmbH in case of questions or problems. The SBU IO-Link conforms to the state of the art at the time of delivery and is deemed to be an incomplete machine within the meaning of the Machinery Directive. -
Page 13: B02 Use For The Intended Purpose
Use for the intended purpose The SBU IO-Link serves to acquire the signals for the 0°/90° or closed/open position detection of a valve. The SBU IO-Link is mounted on a pneumatic quarter turn actuator with a VDE/VDI 3845 AA2 interface. - Page 14 Operating instructions - SBU IO-Link This EBRO-SBU IO-Link , which a) will be installed as a complete functional unit in a complete system directly on a pneumatic quarter turn actuator with the attached interface according to VDI/VDE 3845 AA2 80 mm x 30 mm and 30 mm (max. dia. 30 mm) shaft height, should normally detect the 0°...
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Page 15: B03 Organisational Measures
This is guaranteed with original spare parts from EBRO ARMATUREN Gebr. Bröer GmbH. The environment of the SBU IO-Link must be kept tidy and clean. Dirt and hampering of the function of the SBU IO-Link as well as restrictions in the freedom of movement of the user can lead to errors and accidents. -
Page 16: B05 Safety Information For The Operation Of The Sbu Io-Link
1.0 m, appropriate fall protection must be provided! Keep all grips, steps, railings, landings, platforms and ladders free from dirt! At the start of service, maintenance and care, free the SBU IO-Link from all dirt and residues such as oil, operating materials or care products. - Page 17 Danger to life due to high voltage. Very serious injuries due to electrocution. The SBU IO-Link may only be connected by an electrician. Switch the SBU IO-Link off and secure it against being switched on again. Page 17 of 50...
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Page 18: B07 Safety Information For Working On The Electrical System
It is forbidden to work on live active parts of the SBU IO-Link . The SBU IO-Link must be in a safe condition and is to be kept in this condition. The SBU IO-Link must be inspected regularly. Defects such as loose connections, etc. must be reported and rectified immediately. - Page 19 Operating instructions - SBU IO-Link DANGER Danger due to rotating components. Very serious injuries due to being crushed, pulled in, caught up or trapped as well as due to abrasion, grazing and cutting. Assembly, disassembly, setting and adjustment work may be carried out only by technical personnel.
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Page 20: B08 Residual Hazards
A residual risk remains when operating the SBU IO-Link even when all safety regulations are followed. All persons who work on and with the SBU IO-Link must be aware of the residual risks and follow the instructions designed to prevent these residual risks leading to accidents or damage. -
Page 21: B09 Danger Due To Foreseeable Misuse
Danger due to foreseeable misuse It is the responsibility of the operating company to ensure that the SBU IO-Link is used for its intended purpose by protecting it against foreseeable misuse and considering this in the safety consideration of the entire machine. -
Page 22: C) Product Description
Product description Use for the intended purpose The SBU IO-Link is intended to be used in conjunction with pneumatic quarter turn actuators for valves. It serves to detect the signals for the state "Open"/"Closed" or position 0° and 90°. The SBU IO-Link is a microcontroller-assisted switch box. It has six interfaces. - Page 23 Danger due to use of the SBU IO-Link other than for the intended purpose People can be seriously injured or killed if the SBU IO-Link is used improperly or for a purpose other than that intended. Also, the SBU IO-Link may sustain damage.
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Page 24: C02 Scope Of Delivery
CLOSED / OPEN state of a pneumatic quarter turn actuator. In the form supplied by us as an incomplete machine, the SBU IO-Link is intended to be mounted on a pneumatic quarter turn actuator. -
Page 25: D) Usage Conditions
Installation conditions The SBU IO-Link should be mounted only in an area that meets the requirements for the temperatures and environmental conditions. The general directives for workplaces are also to be complied with. The SBU IO- Link is not suitable for potentially explosive areas. -
Page 26: E) Mounting Instructions
The SBU IO-Link is assembled and adjusted in the factory for the purpose of use that you ordered. This purpose of use thus also corresponds to the intended purpose of use of the SBU IO-Link . - Page 27 Operating instructions - SBU IO-Link The operating company must ensure that the SBU IO-Link and the pipework or quarter turn actuator are earthed via a secure earth connection to an earthing point. This particularly applies where insulating seals and screw connections made of non-conductive materials are used.
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Page 28: E01 Mounting The Sbu Io-Link On The Quarter Turn Actuator
VDI/VDE 3845 AA2 80 mm x 30 mm, shaft height 30 mm (max. dia. 30 mm). Adapters are required for all other interfaces. The SBU IO-Link may only be operated with the accessories foreseen and approved by EBRO ARMATUREN Gebr. Bröer GmbH. -
Page 29: E02 Electrical Connection
Measures may need to be taken against external influences if the SBU IO-Link is installed outdoors. These could be, for example, rain roofs or an enclosure. It is the duty of the company operating the SBU IO-Link to check this. - Page 30 Operating instructions - SBU IO-Link The operating company must therefore ensure that the SBU IO-Link and the pipework or quarter turn actuator are earthed via a secure earth connection to an earthing point. This particularly applies where insulating seals and screw connections made of non-conductive materials are used.
- Page 31 Operating instructions - SBU IO-Link Terminal assignment M12-Class A Plug X3.1 +24VDC X1.1 PE X3.2 Output Valve OPEN X1.2 GND X3.3 X1.3 +24 V DC ±10% X3.4 Output Valve CLOSED (Q) / IO-Link (C) Collective error X1.4 X3.5 N.C. Valve is OPEN X1.5...
- Page 32 Operating instructions - SBU IO-Link Connection of the operating company’s signal cables Operating voltage: Terminal Assignment Signal X1.1 Potential equalisation X1.2 Operating voltage - + 24 V DC 10% (max. 200mA) X1.3 Operating voltage + Signal outputs: Terminal Assignment Signal Switching output –...
- Page 33 Danger due to incorrect operation. Malfunctions of, or damage to components. The SBU IO-Link may only be connected by an electrician. For external control signals for the solenoid valves, the jumpers J7, J8 and J9 must be removed and the wiring diagram must be observed.
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Page 34: E03 Setting And Adjustment Of The End Position Signalling
Very serious injuries or death due to electrocution. The SBU IO-Link may only be connected by an electrician. Switch the SBU IO-Link off and secure it against being switched on again. The actuation rings of the SBU IO-Link are adjusted as follows: ... -
Page 35: E04 Dismounting The Sbu Io-Link
The SBU IO-Link should be dismounted as follows: Take the SBU IO-Link out of service, switch it off and secure it against being switched on again! NOTE Switch the SBU IO-Link off and secure it against being switched on again for all work, before service, during adjustment and maintenance. - Page 36 Undo the four interior hex socket-head screws and pull the SBU IO-Link off the quarter turn actuator. Remove the four loosened screws from the interior. Screw the cover back onto the lower part and secure the SBU IO-Link in a suitable transport box. Page 36 of 50...
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Page 37: F) Test Run After Installation
The SBU IO-Link delivered has been manufactured, factory-preset and tested for the technical data specified in the order. Nevertheless you must ensure the perfect function after full installation of the SBU IO-Link . Therefore, be sure to carry out and document the following steps before commissioning. -
Page 38: F02 Rgb Led View
Check the earthing of the SBU IO-Link . Switch the SBU IO-Link on and carry out a test run. Make sure that when control pressure is applied, the respective valve or quarter turn actuator is driven to the intended end position with the corresponding control commands "CLOSED"... -
Page 39: F03 Configuration Via Io-Link Master
Solenoid valve control The SBU IO-Link has two clamping points for solenoid valve coils. These can be controlled directly via IO- Link. Otherwise, the clamped solenoid valve coils can be operated by an externally applied signal. In the case of control via IO-Link, simultaneous activation of the solenoid valve coils is not possible. -
Page 40: G05 Process Inputs
The SBU IO-Link has four process inputs. Two digital inputs and two analog (4-20mA). This interface can be used, for example, to wire nearby sensors to the SBU IO-Link , put them into operation, and via IO-Link to display the states (high/low (digital) or 4-20mA (analog). More details on the exact parameterization of this interface can be found in the IODD interface description. -
Page 41: H) Service And Maintenance
The manufacturer accepts no liability whatsoever for damage caused by the use of non-original parts and accessories. The necessary work and activities on the SBU IO-Link may only be carried out by qualified personnel; refer also to the chapter Qualified personnel. - Page 42 Operating instructions - SBU IO-Link NOTE Switch the SBU IO-Link off and secure it against being switched on again with a lock! Switch the electrical components and the SBU IO-Link off and secure them against being switched on again for all work, before service, during adjustment and maintenance.
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Page 43: H02 Maintenance Intervals
Operating instructions - SBU IO-Link Maintenance intervals The service life is limited to 10 years or 1,000,000 switching cycles at the most. This documentation must be available in case of maintenance or repair work by the manufacturer. Element Maintenance Maintenance... -
Page 44: H03 Cleaning Of The Sbu Io-Link In General
The SBU IO-Link may only be connected by an electrician. Dust layers on the components of the SBU IO-Link could impair the exchange of heat with the ambient air. This can lead to a build-up of heat. In order to avoid an impermissible temperature increase above the maximum permissible surface temperature, any deposits or dust layers must be removed. -
Page 45: I) Errors, Causes And Remedial Action
All components and connections must be checked before switching on the pneumatic system. NOTE Switch the SBU IO-Link off and secure it against being switched on again for all work, before service, adjustment and maintenance. Depressurise the pneumatic quarter turn actuator and secure it against being pressurised. -
Page 46: I02 Collective Error
No error messages have any effect on the current program sequence. The error is reset once the cause of the error has been rectified. Errors – Cause – Remedial action Errors that can be signalled by the SBU IO-Link are: Error Cause... -
Page 47: J) Storage, Packaging And Transport
Wrap the SBU IO-Link in cardboard, plastic or film packaging. In order to keep the unused SBU IO-Link in a functional condition even over a maximum period of six months, please observe the following storage conditions: ... -
Page 48: K) Disposal
Use the personal protective equipment stipulated in the safety data sheet when handling the respective hazardous material. For all work on and with the SBU IO-Link , comply with the legal obligations for avoiding waste and for proper recycling and disposal in accordance with the... -
Page 49: L) Spare Parts
Please note that spare parts not supplied by the respective manufacturer have not been tested and approved. The installation and/or use of such parts may therefore negatively change structurally-related properties of the SBU IO-Link and thus impair its active or passive operational safety. -
Page 50: Ec Declaration Of Conformity
Operating instructions - SBU IO-Link Declaration of conformity Page 50 of 50...