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Related Manuals for EAE EE-6215EKZ
Summary of Contents for EAE EE-6215EKZ
- Page 1 Model No. EE-6215EKZ Installation, Operation...
- Page 2 Installation, Operation and Parts Manual EE-6215EKZ IMPORTANT NOTES Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE. ...
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Page 3: Table Of Contents
Installation, Operation and Parts Manual EE-6215EKZ IMPORTANT NOTES ............................ 2 SAFETY NOTES .............................. 4 1.1 Operation of lifting platforms .......................... 4 1.2 Checking of the lifting platforms .......................... 4 1.3 Important safety notices ............................ 5 1.4 Warning labels ............................... 6 1.5 Potential safety risks .............................. 7 1.6 Noise level ................................ 7 PACKING, STORAGE AND TRANSPORTATION ...................... 8 2.1 The lift was dismantled into the following 2 parts for transportation .............. 8 ... -
Page 4: Safety Notes
Installation, Operation and Parts Manual EE-6215EKZ SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lift, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic health and safety requirements stipulated in the directive 2006/42/EC Harmonized European standards The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. It must be ensure that the person chosen satisfies the requirements. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. 1.2.1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is ... -
Page 5: Important Safety Notices
Installation, Operation and Parts Manual EE-6215EKZ familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering to be able to check and give an expert option on lifting platforms. 1.3 Important safety notices 1.3.1 Recommend for indoor use only. DO not expose the lift to rain, snow or excessive moisture. 1.3.2 Only use this lift on a surface that is stable and capable of sustaining the load. Do not install the lift on any asphalt surface. 1.3.3 Read and understand all safety warnings before operating the lift. 1.3.4 Do not leave the controls while the lift is still in motion. 1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.6 Only these properly trained personnel can operate the lift. 1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift. 1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.14 Do not modify any parts of the lift without manufacturer’s advice. 1.3.15 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; c. Lubricate the moving parts with hydraulic oil. ： WARNING The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and ... -
Page 6: Warning Labels
Installation, Operation and Parts Manual EE-6215EKZ 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and memories them for future operation. ... -
Page 7: Potential Safety Risks
Installation, Operation and Parts Manual EE-6215EKZ 1.5 Potential safety risks 1.5.1 Main voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.5.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off or tipping up. Safety measures: The lift is only ever to be employed for the intended purpose. Carefully study and heed all the information given in Section 1.4. Observe the warning notices for operation. 1.6 Noise level Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in ... -
Page 8: Packing, Storage And Transportation
Installation, Operation and Parts Manual EE-6215EKZ PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into the following 2 parts for transportation Name Packed by Dimension(mm) Weight(kg) Quantity Lift Steel brackets 4330*570*930 895 1 Power unit Carton 850*250*350 24 1 2.2 Storage The packs must be kept in a covered and protected area in a temperature range 0f ‐10℃to +40℃. They must not be exposed to direct ... -
Page 9: Products Descriptions
Installation, Operation and Parts Manual EE-6215EKZ PRODUCTS DESCRIPTIONS 3.1 General descriptions The lift is powered by an electro‐ hydraulic system. The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston. The piston drives to raise the carriages and the lifting arms. During lifting process, the mechanical safety locking unit ensures no slipping in case of failure hydraulic system. 3.2 Construction of the lift 1. Three stage long arm 2. Three stage short arm 3. Carriage 4. The secondary post 5. Overhead crossbeam 6. Main post 7. Power unit 8. Locking device 9. Operation unit 3.3 Technical data Full rise time ... -
Page 10: Dimensions
Installation, Operation and Parts Manual EE-6215EKZ 3.4 Dimensions ... -
Page 11: Safety Devices Descriptions
Installation, Operation and Parts Manual EE-6215EKZ 3.5 Safety devices descriptions POS. Name Function 1 Max height limit switch Stop rising at max height 2 Mechanical locking unit Catch the carriages in case of hydraulic failure 3 Steel cable Ensure the synchronization for both carriages 4 Arm locking unit Ensure the lifting arms are locked and avoid being swinging during lifting process 5 Rubber lifting pad Rubber protects the wheel base from being damaged ... -
Page 12: Installation Instructions
Installation, Operation and Parts Manual EE-6215EKZ INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements. Refer to 3.4 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space for driving vehicles on and off. 4.1.2 Foundations and connections The user must have the following work performed before erecting the lift. Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent. Routing of the wiring to the installation location. The user must provide fuse protection for the connection. Electrical system ... -
Page 13: Installation Attentions
Installation, Operation and Parts Manual EE-6215EKZ 4.2 Installation attentions 4.2.1 Joints of oil hose and wiring must be firmly connected in order to avoid leakage of oil hose and looseness of electrical wires. 4.2.2 All bolts should be firmly screwed up. 4.2.3 Do not place any vehicle on the lift in the case of trial running. 4.3 General Installation Steps Step 1: Remove the packaging, take out the carton for accessories and cover plate. Step 2: Firstly, put something supporting between the two posts or suspend one of the posts by a crane and then remove the bolts on the package. 1.Hex bolt 2.Iron rack ： Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the post. Step 3: When the first post has been taken away, place something supporter under the second post and then remove the bolts on the package. Step 4: Fix the standing position for the two posts. (see Annex 1, floor plan) 1. Unfold the package and decide on which post the power unit will be mounted. 2. Draw an outline of the base plate on the ground with chalk and ascertain the position for the post. Step 5: Connect crossbeam. Make the posts face to each other and the distance between the posts equals to the length of the overhead crossbeam. Fix the beam to the posts by screw M12×20. 1.Hex socket cylinder head screw M12*20 ... - Page 14 Installation, Operation and Parts Manual EE-6215EKZ Step 6: Erect and secure the post. 1. Use suitable means to raise the lifting carriage to the first latching position. All the mounting holes in the base plate are then accessible. Make sure the locking pawl is engaged. 2. Check the position of the base plates again. 3. Drill the mounting holes. Remove the drilling dust from the hole. 4. Use a spirit level to check the vertical alignment of the lifting posts. If necessary, place equalizing plates under the base plates. The equalizing plates must be of the same length as the side of the base plate resting on them. Otherwise the load of the base plate will not be transferred evenly to the foundation. 5. Erect and secure the other post similarly. ...
- Page 15 Installation, Operation and Parts Manual EE-6215EKZ Step 8: Connect oil hoses. 1. Install hydraulic power unit onto the main post. 1. Anti‐vibration washer 2. Hex head nut M10 3. Spring washer M10 4. Flat washer M10 5. Hex head full swivel screw M10*35 2. Connect oil hoses (NO.4 and 5 in the below Fig.) to the “T” connector in the main post. NOTE: make sure the connectors and hose are clean. 1. Composite connector ...
- Page 16 Installation, Operation and Parts Manual EE-6215EKZ Step 9: Connect electrical system. Refer to electrical connection diagram. 1. Fix the operation unit onto the main post. 1. Control box 2. Cross socket cap head screw M5*8 2. Fix max height limit switch onto the inside surface of the main post and connect its wire with the corresponding wire comes from the control box by quick electrical connector. 1. Max height limit switch TZ8108 2. Cross socket cap head screw M4*12 3. Cross socket cap head screw M4*25 4. Quick electrical connector ...
- Page 17 Installation, Operation and Parts Manual EE-6215EKZ 3. Fix car roof protection limit switch onto the overhead crossbeam and connect its wire with the corresponding wire comes from the control box by quick electrical connector. 1. Overhead crossbeam 2. Cross socket flat head screw M4*25 3. Car roof protection limit switch D4MC1000 4. Main post 5. Quick electrical connector 4. Connect wires of electromagnets. Dismantle its protection cover before making the connection. 1.Quick electrical connector 2.Protection cover 3.Hex socket cylinder head screw M6*8 ...
- Page 18 Installation, Operation and Parts Manual EE-6215EKZ 5. Connect electrical wires referring to the following wire connection diagram. Check that the supply voltage is adapted to the voltage of the lift. 1. The secondary post 2. Main post 3. Overhead crossbeam 4. Hydraulic power unit 5. Electricity supply wire SQ1.Vehicle roof protection limit switch SQ2.Max height limit switch YA1/YA2. Electromagnet ． Motor YV: Solenoid valve ...
- Page 19 Installation, Operation and Parts Manual EE-6215EKZ Step 10: Install lifting arms. Connect the lifting arm and the carriage. The arm pin shafts (No. 2) must be greased at the installation Install the lifting arms onto the carriages and ensure the arm lock could work. Attention: Install Lifting arms and fix feet protection bars ONLY after the complete assembly has been erected and anchored. 1.Carriage 2.Arm pin shaft 3.Arm 4.Handle of arm lock 5.Arm lock unit Step 11: Fill with hydraulic oil. CLEAN AND FRESH OIL ONLY. DON’T FILL THE TANK COMPLETELY FULL. Lift must be fully lowered before changing or adding hydraulic oil. Prepare 13 liters of hydraulic oil. Firstly, fill about 10 liters into the oil tank and run the lift up and down for 2 or 3 times. After running the lift for several cycles, add more oil if necessary to raise lift to full height. Note： It is suggested to use NO.46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO.32 hydraulic oil when temperature is below 18 degree Celsius. Change the oil 6 months after initial use and change once per year thereafter. Step 12: Trial running. Get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. This step is of particular importance for it can check if the oil hoses are well connected. The connection is qualified when there is no abnormal sound or leakage after ...
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Page 20: Items To Be Checked After Installation
Installation, Operation and Parts Manual EE-6215EKZ Step 13: Fix feet protection fenders, chain protection clothes, and lifting trays. 1. Feet protection fender 2. M10*15 Hex socket cylinder head screw M10*15 1. Hex nut M6 2. Flat washer M6 3. Hook for chain protection cloth 4. Chain protection cloth 5. Cross socket cap head screw M6*8 4.4 Items to be checked after installation S/N Check items YES NO √ 1 Screw torque of expansion bolts : 60‐80N•m; √ 2 Rising speed ≥20mm/s; √ 3 Noise with rated load ≤75db; √ 4 Grounding resistance: not bigger than 4Ω; √ 5 Height difference of the two carriages ≤5mm; ... -
Page 21: Operation Instructions
Installation, Operation and Parts Manual EE-6215EKZ OPERATION INSTRUCTIONS 5.1 Precautions 5.1.1 Check all connections of oil hose. Only when there is no leakage, the lift can start work. 5.1.2 The lift, if its safety device malfunctions, shall not be used. 5.1.3 It shall not lift or lower an automobile if its center of gravity is not positioned midway of the runways. The manufacturer as well as the dealers will not bear any responsibility for any consequence resulted thereby. 5.1.4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process. 5.1.5 Turn off the power to lock the button with a padlock to prevent any wrong operation done by unconcerned people after being raised to the expected height. 5.1.6. Make sure the safety lock of the lift is engaged before start working under the vehicle and no people under the vehicle during lifting and lowering process. 5.2 Flow chart for operation Raising Lowering Start Start Turn on the power switch Turn on the power switch ... -
Page 22: Operation Instructions
Installation, Operation and Parts Manual EE-6215EKZ 5.3 Operation instructions POS. Name Function QS Main switch Control main power HL Power indicator Show if electricity is connected SB1 UP button Control the rising movement SB2 LOCK button Engage mechanical lock SB3 DOWN button Control the lowering movement SB4 APS button ... -
Page 23: Trouble Shooting
Installation, Operation and Parts Manual EE-6215EKZ TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help. We will offer our service at the earliest time we can. Troubles could be judged and solved much faster when more details or pictures could be provided. TROUBLES CAUSES SOLUTIONS Abrasion exists on insider surface of the posts. Grease the inside of the post. Abnormal noise Trash in the post. Clear the trash Loose wire connection Check and make a good connection. Motor does not run and will not Blown motor. Replace it. rise Damaged limit switch or its wire connection is loose. Adjust or replace the limit switch. The motor run reversely. Check the wire connection. Overflow valve is not well screwed up or jammed. Clean or make adjustment Damaged gear pump. Replace it. Motor runs but will not raise Too low oil level. ... -
Page 24: Maintenance
Installation, Operation and Parts Manual EE-6215EKZ MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. Follow the below routine maintenance schedule with reference to the actual working condition and frequency of your lift. S/N Components Methods Period Push the UP button to raise the lifting arms and check if four 1 Swing arm locking units Every day swing arms are locked into position. Add grease in case necessary. Inspect the pads and clean off any objects that may cause sliding 2 Rubber contact pads Every day or damage. Cylinder and oil hose 3 Inspect to ensure no leakage before using the lift. Every day connectors Check if control buttons work as "hold‐ to ‐run " and check if they ... - Page 25 Installation, Operation and Parts Manual EE-6215EKZ S/N Components Methods Period Push the UP button and inspect and to ensure the lifting platform 6 Limit switch Every day stops rising when the switch is activated. Inspect if the valve leaks or not. Clean or change the valve if it 7 Unloading valve Every day leaks. Check the synchronization of both carriages and adjust the 8 Steel cables Every day tightness of the cable if desynchronization is unacceptable. Bushing of the upside pulley Lubricate the bushing with NO.1 lithium based grease. 9 Every 3 months and circlip of the shaft ...
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Page 26: Annex 1, Floor Plan
Installation, Operation and Parts Manual EE-6215EKZ Annex 1, Floor plan Indoor installation only. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space for driving vehicles on and off. C20/25 concrete base with strength more than 3000psi, Minimum thickness of 200mm. Surface: Horizontal and even (Gradients max. 0.5 %) Newly built concrete ground must be older than 20days. In mm. ... -
Page 27: Annex 2, Electrical Schemes And Parts List
Installation, Operation and Parts Manual EE-6215EKZ Annex 2, Electrical schemes and parts list ... - Page 28 Installation, Operation and Parts Manual EE-6215EKZ ...
- Page 29 Installation, Operation and Parts Manual EE-6215EKZ ...
- Page 30 Installation, Operation and Parts Manual EE-6215EKZ POS. Code Name Specification Qty T 320102005 Transformer (Dual) BK‐100VA 400V230V‐24V 1 Transformer 320101035 JBK3(JBK5)‐100VA 380V‐24V 1 Transformer 320101036 JBK3(JBK5)‐100VA 400V‐24V 1 Transformer 320101037 JBK3(JBK5)‐100VA 415V‐24V 1 Transformer 320101032 JBK3（JBK5)‐100VA 220V‐24V 1 Transformer 320101033 ...
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Page 31: Annex 3, Hydraulic Schemes And Parts List
Installation, Operation and Parts Manual EE-6215EKZ Annex 3, Hydraulic schemes and parts list 1.oil tank 8.overflow valve 2.oil filter 9.single way valve 3.gear pump 10.solenoid unloading valve 4.coupling 11.flow control valve 5.aluminium motor 12.tank cover 6.hydraulic block 13.composite connector 7.cushion valve 14.oil cylinder ... - Page 32 Installation, Operation and Parts Manual EE-6215EKZ POS. Code Name Specification Qty 1 330405001 Oil tank 10L 1 2 330101063B Hydraulic block YF‐2D (XLFKG‐F) 1 3 330308006 Solenoid unloading valve DHF06‐220H/DC24 1 4 330304001 Overflow valve EYF‐C 1 ...
- Page 33 Installation, Operation and Parts Manual EE-6215EKZ POS. Code Name Specification Qty 5 330302001 Single way valve DYF‐C 1 6 330305002 Throttle valve TC‐VF 1 7 207103019 Composite washer M14 2 8 330301001 Cushion valve HZYF‐C1 1 9 202109064 Screw for oil tank installation M6*30 4 10 330201007 Gear pump (for 3Ph/3.0kW motor ) CBK‐F233 ...
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Page 34: Annex 4, Mechanical Exploded Drawings And Parts List
Installation, Operation and Parts Manual EE-6215EKZ Annex 4, Mechanical exploded drawings and parts list POS. Code Name Specification Qty 1 615015009B Steel cable L=11860 6215EKZV2‐A7 L=11785mm 1 2 615015008B Steel cable L=12010 6215EKZV2‐A8 L=11935mm 1 3 203101009 Hex nut M16 M16 8 4 204101009 Class C flat washer M16 M16 4 5 201201008 Expansion bolt M18*200 M18*160 10 6 ... - Page 35 Installation, Operation and Parts Manual EE-6215EKZ POS. Code Name Specification Qty 16 206201004 Cotter pin 3*45 4 17 410044340 Safety shaft 62B‐A1‐B6 2 18 202109024 Hex socket cylinder head screw M6*35 2 19 410350990 Pull spring 6214EKZ.V2‐A15 2 20 202109132 Hex socket cylinder head screw ...
- Page 36 Installation, Operation and Parts Manual EE-6215EKZ POS. Code Name Specification Qty 28 410010021B Down pulley 6254A‐A1‐B1 Φ88 L=16 2 29 205101007 Bearing 2512 SF‐1,2512 2 30 410010031 Washer 6254E‐A1‐B3 4 31 206201004 Cotter pin 3*45 2 32 420010010 ...
- Page 37 Installation, Operation and Parts Manual EE-6215EKZ POS. Code Name Specification Qty 612015006C Pulling rod assembly (right) 6255E‐A3‐B4 2 51 410150121 Pressure spring 6254E‐A2‐B4 4 52 410150921 5T teeth block 6255E‐A3‐B5 4 53 206102008 Elastic post pin 5*50 4 54 204301008 Circlip φ22 Type B,22 ...
- Page 38 Installation, Operation and Parts Manual EE-6215EKZ POS. Code Name Specification Qty 65 202109093 Hex socket cylinder head screw M12*30 M12*30 8 66 201102027 Flat washer M12 8 67 204201006 Spring washer M12 M12 8 68 614035031 Crossbeam 6215EKZ.V2‐A6‐B1 1 69 420060010 Black foam tube ...
- Page 39 Installation, Operation and Parts Manual EE-6215EKZ POS. Code Name Specification Qty 76 615035013 Chain protection cloth 6214EKZ‐A1‐B3 2 Hydraulic power unit （3Ph） 77 1 78 203101006 Hex nut M10 M10 4 79 204201005 Spring washer M10 M10 4 80 420040010 Anti‐shock pad 6254E‐A23 4 ...