GAS GAS MC-E 5 Owner's Manual
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GAS GAS MC-E 5 Owner's Manual

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OWNER'S MANUAL 2021
MC‑E 5
Art. no. 3215004en

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Summary of Contents for GAS GAS MC-E 5

  • Page 1 OWNER'S MANUAL 2021 MC‑E 5 Art. no. 3215004en...
  • Page 3 DEAR GASGAS CUSTOMER Congratulations on your decision to purchase a GASGAS motorcycle. You are now the owner of a state-of-the-art sports DEAR GASGAS CUSTOMER vehicle that will continue to give you and your child pleasure for a long time if you maintain it properly. We hope your child has many safe and enjoyable rides! Enter the serial numbers of your vehicle below.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Charging level indicator....... 19 TABLE OF CONTENTS MEANS OF REPRESENTATION ........4 Power reduction.......... 20 Symbols used..........4 PREPARING FOR USE ..........21 Formats used..........4 Advice on preparing for first use ....21 SAFETY ADVICE ............5 Use definition –...
  • Page 5 TABLE OF CONTENTS SERVICE WORK ON THE CHASSIS ......42 WHEELS, TIRES............73 13.1 Raising the motorcycle with a lift stand ..42 15.1 Removing the front wheel ...... 73 13.2 Removing the motorcycle from the lift 15.2 Installing the front wheel ......

  • Page 6: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g., of a work step or a function). Indicates an unexpected reaction (e.g., of a work step or a function). All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of the safety of your child, have these jobs performed in an authorized GASGAS Motorcycles workshop.

  • Page 7: Safety Advice 2

    SAFETY ADVICE 2 Use definition – intended use This vehicle is designed and constructed to withstand the stresses and strains of regular racing if the maximum rider weight is not exceeded. Info Only operate this vehicle in closed-off areas remote from public road traffic. Only use the lithium-ion battery while it is inside the vehicle.

  • Page 8: Safe Operation

    2 SAFETY ADVICE Safe operation Warning Danger of accidents A lack of physical and mental readiness on the part of the child poses a major risk. Children often underestimate or fail to recognize dangerous situations. – Your child must already be able to ride a bicycle. –...

  • Page 9: Protective Clothing

    SAFETY ADVICE 2 Protective clothing Warning Risk of injury Missing or poor protective clothing presents an increased safety risk. – Ensure your child wears appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket with protectors on all rides. –...

  • Page 10: Fire Hazard

    2 SAFETY ADVICE The Owner's Manual is also available for download from your authorized GASGAS Motorcycles dealer and on the GAS- GAS Motorcycles website. International GASGAS Motorcycles website: http://www.gasgas.com 2.12 Fire hazard Warning Fire hazard Damaged rechargeable lithium-ion batteries present a fire hazard. Massive mechanical damage may cause an internal cell short circuit and as a consequence may cause the battery to self-ignite.

  • Page 11: Important Notes 3

    IMPORTANT NOTES 3 Manufacturer warranty, implied warranty The work specified in the service schedule may only be carried out in an authorized GASGAS Motorcycles workshop and confirmed in the GASGAS Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary dam- age caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 12: Power Supply

    3 IMPORTANT NOTES Power supply M01863-10 A rechargeable lithium-ion battery (Powerpack LV) is installed in the vehicle. The Powerpack LV supplies electric motor and multifunctional element with voltage. The Powerpack LV is firmly bolted to the frame and motor. Operation at low temperatures In order to protect the Powerpack LV, the motor control reduces the power at low component temperatures.

  • Page 13: View Of Vehicle 4

    VIEW OF VEHICLE 4 View of vehicle, front left (example) M01864-10 Magnetic switch on handlebar ( p. 15) Quick release of seat Plug-in stand holder Charging socket...

  • Page 14: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) M01865-10 Quick release of seat Multifunctional element ( p. 18) Magnetic switch on handlebar ( p. 15) Throttle grip ( p. 15) Hand brake lever ( p. 15) Vehicle identification number ( p.

  • Page 15: Serial Numbers 5

    SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label The type label is located on the front frame tube. 402154-10 Motor number The motor number is located on the right side of the motor below the Powerpack LV.

  • Page 16: Shock Absorber Article Number

    5 SERIAL NUMBERS Shock absorber article number The shock absorber article number is stamped on the bottom of the shock absorber toward the right-hand side. H01186-10 Battery identification number The battery identification number (BIN) is located on a sticker on the Powerpack LV.

  • Page 17: Controls 6

    CONTROLS 6 Hand brake lever Hand brake lever is fitted on the right side of the handlebar. The hand brake lever is used to activate the front brake. M01656-10 Throttle grip The throttle grip is fitted on the right side of the handlebar. After activation, the vehicle initially does not react to the throttle grip to prevent accidental acceleration.

  • Page 18: Magnetic Switch Under The Seat

    6 CONTROLS Warning Risk of injury If the magnetic switch remains in the holder during a fall, the vehicle is not immediately deactivated. – Make sure that the loop of the magnetic switch is securely attached to the user’s protective clothing or wrist so that the magnetic switch is disconnected from the holder in the event of a fall.

  • Page 19: Diagnostics Connector

    CONTROLS 6 Diagnostics connector Diagnostics connector is located under the seat. H03809-01...

  • Page 20: Multifunctional Element

    7 MULTIFUNCTIONAL ELEMENT Multifunctional element The multifunctional element is mounted in front of the seat. Overview of multifunctional element Ride mode button ( p. 18) Ride mode display ( p. 19) Malfunction indicator lamp ( p. 19) Charging level indicator ( p.

  • Page 21: Ride Mode Display

    MULTIFUNCTIONAL ELEMENT 7 Ride mode display Red ride mode displays with the numbers 1, 2, or 3 show the ride mode selected. Six ride modes are available. The ride modes define how the vehicle will respond to operation of the throttle grip. The lowest torque is available in ride mode 1.

  • Page 22: Power Reduction

    7 MULTIFUNCTIONAL ELEMENT The last segment lights up in yellow: charging level 20% - 30%. The last segment lights up in red and the driving mode indicator flashes red: charging level 10%–20%. The last segment and the driving mode indicator light up in red: charging level 0%–10%.

  • Page 23: Preparing For Use 8

    PREPARING FOR USE 8 Advice on preparing for first use Warning Danger of accidents A lack of physical and mental readiness on the part of the child poses a major risk. Children often underestimate or fail to recognize dangerous situations. – Your child must already be able to ride a bicycle.
  • Page 24 8 PREPARING FOR USE Info Pay special attention to the safety instructions and to the risk of injury. Explain to your child the techniques of riding and falling, e.g., how shifting weight can influence handling charac- teristics. – Familiarize your child with the controls. –...

  • Page 25: Riding Instructions 9

    RIDING INSTRUCTIONS 9 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 26: Starting Off

    9 RIDING INSTRUCTIONS Optional: – Press ride mode button to change the ride mode. M01658-10 – Select one of the ride modes ( p. 19). – Close the throttle grip beyond the basic position. The vehicle emits a beep, is ready to ride, and reacts to the throttle grip.

  • Page 27: Recuperation

    RIDING INSTRUCTIONS 9 Warning Danger of accidents Moisture and dirt impair the brake system. – Explain to your child that he or she must brake carefully several times to dry out and remove dirt from the brake linings and the brake discs. –...

  • Page 28: Transporting

    9 RIDING INSTRUCTIONS Transporting Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive. –...

  • Page 29: Service Schedule 10

    SERVICE SCHEDULE 10 10.1 Additional information Any further work that results from the compulsory work or from the recommended work must be ordered separately and invoiced separately. Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments.

  • Page 30: Recommended Work

    10 SERVICE SCHEDULE Every 80 operating hours Every 40 operating hours Every 20 operating hours After 10 operating hours ○ ● ● ● Read out the fault memory after the test ride using the GASGAS Motorcycles diagnostics tool. ○ ● ●...

  • Page 31: Suspension Setting 11

    SUSPENSION SETTING 11 11.1 Checking the basic chassis setting with the rider's weight Info When adjusting the basic chassis setting, first adjust the shock absorber and then the fork. – For optimal motorcycle riding characteristics and to avoid damage to forks, shock absorbers, link fork and frame, the basic settings of the suspension components must match the rider's weight.

  • Page 32: Compression Damping Of The Shock Absorber

    11 SUSPENSION SETTING 11.3 Compression damping of the shock absorber The compression damping of the shock absorber is divided into two ranges: high-speed and low-speed. High-speed and low-speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed. The high-speed compression adjuster has an effect, for example, when landing after a jump: the rear wheel suspension compresses quickly.

  • Page 33: Adjusting The Rebound Damping Of The Shock Absorber

    SUSPENSION SETTING 11 – Push the splash protector to the side. – Using an open end wrench, turn adjusting screw clockwise all the way. Info Do not loosen fitting – Turn counterclockwise by the number of turns corresponding to the shock absorber type.

  • Page 34: Measuring The Dimension Of The Rear Wheel Unloaded

    11 SUSPENSION SETTING 11.7 Measuring the dimension of the rear wheel unloaded Preparatory work – Raise the motorcycle with a lift stand. ( p. 42) Main work – Measure the vertical distance between the rear axle and a fixed point, such as a marking on the side cover. –...

  • Page 35: Checking The Riding Sag Of The Shock Absorber

    SUSPENSION SETTING 11 11.9 Checking the riding sag of the shock absorber – Measure dimension of rear wheel unloaded. ( p. 32) – With another person holding the motorcycle, the rider, wearing full protective clothing, sits on the seat in a normal sitting position (feet on footrests) and bounces up and down a few times.

  • Page 36: Adjusting The Riding Sag

    11 SUSPENSION SETTING Guideline Spring preload 3 mm (0.12 in) Info The spring preload is the difference between the relaxed spring length and the tensioned spring length. Depending on the static sag and/or the riding sag, it may be necessary to increase or decrease the spring preload. –...

  • Page 37: Checking The Basic Setting Of The Fork

    SUSPENSION SETTING 11 11.12 Checking the basic setting of the fork Info For various reasons, no exact riding sag can be determined for the fork. – Smaller differences in the rider's weight can be compensated for by the fork air pressure. –...

  • Page 38: Adjusting The Rebound Damping Of The Fork

    11 SUSPENSION SETTING Guideline Air pressure 2 bar (29 psi) Gradual changing of the air 0.2 bar (3 psi) pressure in steps of Minimum air pressure 1.4 bar (20 psi) Maximum air pressure 4 bar (58 psi) Info Never adjust the air pressure to a value outside the stated range.

  • Page 39: Handlebar Position

    SUSPENSION SETTING 11 11.15 Handlebar position On the upper triple clamp, there are 2 holes at a distance of to each other. 15 mm (0.59 in) Hole distance The holes on the handlebar support are placed at a distance of from the center.

  • Page 40: 12 Seat Height

    12 SEAT HEIGHT 12.1 Seat height adjustment options This vehicle offers several options for adjusting the seat height to the rider's height. The seat height can be changed with the mounting position of the fork, shock absorber, and frame. Info When adjusting the seat height on the fork and shock absorber, make sure that the vehicle is as straight as possible after comple- tion of the work.

  • Page 41: Adjusting The Seat Height On The Fork

    SEAT HEIGHT 12 12.3 Adjusting the seat height on the fork Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling characteristic. – Make sure your child rides slowly to start with after making adjustments in order that he or she can assess the new handling characteristic.

  • Page 42: Adjusting The Seat Height On The Frame

    12 SEAT HEIGHT 12.4 Adjusting the seat height on the frame Preparatory work – Remove the seat. ( p. 52) Main work – Remove screw and the front fairing. M01837-10 – Remove screws with bushings and splash protector – Remove screws with bushings and rear fairing M01838-10 –...
  • Page 43 SEAT HEIGHT 12 Condition High seat position – Make sure that thread adapter is mounted and tightened. Guideline Threaded adapter for 8 Nm (5.9 lbf ft) front fairing M01678-10 Condition Low seat position – Make sure that the thread adapter is removed. Info Retain the thread adapter for later assembly.

  • Page 44: 13 Service Work On The Chassis

    13 SERVICE WORK ON THE CHASSIS 13.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Neither wheel is in contact with the ground.

  • Page 45: Cleaning The Dust Boots Of The Fork Legs

    SERVICE WORK ON THE CHASSIS 13 13.4 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 42) – Remove the fork protector. ( p. 43) Main work – Push dust boots of both fork legs downward.

  • Page 46: Installing The Fork Protector

    13 SERVICE WORK ON THE CHASSIS 13.6 Installing the fork protector – Position the fork protector on the left and right fork leg. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Position the brake line and the clamp. Mount and tighten screws Guideline M01841-11...

  • Page 47: Removing The Lower Triple Clamp

    SERVICE WORK ON THE CHASSIS 13 The second milled groove (from the top) is flush with the upper edge of the upper triple clamp. – Tighten screws Guideline Screw, top triple clamp 20 Nm (14.8 lbf ft) – Tighten screws Guideline Screw, bottom triple 15 Nm (11.1 lbf ft)

  • Page 48: Installing The Lower Triple Clamp

    13 SERVICE WORK ON THE CHASSIS – Remove protective ring – Remove the lower triple clamp with the steering stem. – Remove the upper steering head bearing. M01668-10 13.10 Installing the lower triple clamp Main work – Clean the bearing and sealing elements, check for damage, and grease.
  • Page 49 SERVICE WORK ON THE CHASSIS 13 Condition Individual installation position – Position the fork legs. Guideline Observe the position determined during removal. Bleeder screws are positioned toward the rear. Condition Standard installation position F02179-11 – Position the fork legs. Bleeder screws are positioned toward the rear.

  • Page 50: Checking The Steering Head Bearing Play

    13 SERVICE WORK ON THE CHASSIS Guideline Screw, brake line EJOT PT ® 2 Nm (1.5 lbf ft) clamp on fork K60x20‑AL protector Finishing work – Install front fender. ( p. 50) – Install the start number plate. ( p. 50) –...

  • Page 51: Adjusting The Steering Head Bearing Play

    SERVICE WORK ON THE CHASSIS 13 13.12 Adjusting the steering head bearing play Preparatory work – Raise the motorcycle with a lift stand. ( p. 42) Main work – Loosen screws – Loosen screw – Loosen and retighten nut Guideline Nut, steering head M20x1.5 10 Nm (7.4 lbf ft)

  • Page 52: Installing The Start Number Plate

    13 SERVICE WORK ON THE CHASSIS 13.15 Installing the start number plate – Attach the start number plate to the brake line. – Position the start number plate. Holding lugs engage in the fender. M01848-10 – Mount and tighten screw Guideline Screw, start number 4 Nm (3 lbf ft)

  • Page 53: Removing The Shock Absorber

    SERVICE WORK ON THE CHASSIS 13 – Position front fender. Mount and tighten screws Guideline Screw, fender 6 Nm (4.4 lbf ft) M01851-11 13.18 Removing the shock absorber Preparatory work – Raise the motorcycle with a lift stand. ( p. 42) Main work –...

  • Page 54: Removing The Seat

    13 SERVICE WORK ON THE CHASSIS 13.20 Removing the seat – Open quick release and raise the rear of the seat. – Pull back the seat and remove it. M01853-10 13.21 Mounting the seat – Hook the seat onto holding lug , lower the seat at the rear, and push it forward.

  • Page 55: Cleaning The Chain

    SERVICE WORK ON THE CHASSIS 13 13.23 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip. – Remove lubricants from the tires using a suitable cleaning agent. Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...

  • Page 56: Adjusting The Chain Tension

    13 SERVICE WORK ON THE CHASSIS Main work – Press the chain upward at the end of the chain sliding piece and determine chain tension Info The top part of chain must be taut. Chain wear is not always even, so you should repeat this measurement at different chain positions.

  • Page 57: Checking The Chain, Rear Sprocket, Motor Sprocket, And Chain Guide

    SERVICE WORK ON THE CHASSIS 13 13.26 Checking the chain, rear sprocket, motor sprocket, and chain guide Preparatory work – Raise the motorcycle with a lift stand. ( p. 42) Main work – Check the chain, rear sprocket, and motor sprocket for wear. »...
  • Page 58 13 SERVICE WORK ON THE CHASSIS – Check the chain sliding piece for wear. » If the lower edge of the chain pins is in line with or below the chain sliding piece: – Change the chain sliding piece. – Check that the chain sliding piece is firmly seated.

  • Page 59: Adjusting The Chain Guide

    SERVICE WORK ON THE CHASSIS 13 13.27 Adjusting the chain guide Info The size of the chain wheel varies with the number of teeth. The chain guide can be adjusted on small sprockets. – Remove screw – Position the chain guide. –...
  • Page 60 13 SERVICE WORK ON THE CHASSIS – Check that screw is firmly seated. Guideline Screw, fixed grip 5 Nm (3.7 lbf ft) ® Loctite 243™ Diamond must be located at the top. M01695-10...

  • Page 61: Brake System 14

    BRAKE SYSTEM 14 14.1 Checking play of handbrake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the hand brake lever, pressure builds up on the front brake circuit. –...

  • Page 62: Checking The Brake Discs

    14 BRAKE SYSTEM – Position cover . Mount and tighten screw Q00413-10 14.4 Checking the brake discs Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized GASGAS Motorcycles work- shop will be glad to help.) –...
  • Page 63 BRAKE SYSTEM 14 Warning Skin irritation Brake fluid causes skin irritation. – Keep brake fluid out of the reach of children. – Wear suitable protective clothing and safety glasses. – Do not allow brake fluid to come into contact with the skin, the eyes or clothing. –...

  • Page 64: Adding Front Brake Fluid

    14 BRAKE SYSTEM 14.6 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail. If the brake fluid level drops below the specified marking or the specified value, the brake system is leaking or the brake linings are worn down.

  • Page 65: Checking The Front Brake Linings

    BRAKE SYSTEM 14 Info Immediately clean up any brake fluid that has overflowed or spilled using water. 14.7 Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized GASGAS Motorcycles workshop will be glad to help.) –...
  • Page 66 14 BRAKE SYSTEM Warning Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for GASGAS motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings. If brake linings are used that differ from the original equipment, compliance with the original homologation is not guaranteed.
  • Page 67 BRAKE SYSTEM 14 – Remove lock ring – Remove screw – Remove the brake linings. – Clean the brake caliper and the brake caliper bracket. – Position the new brake linings. Info Always change the brake linings in pairs. Ensure that the brake linings are correctly positioned in the holding spring.

  • Page 68: Checking The Free Travel Of The Foot Brake Lever

    14 BRAKE SYSTEM 14.9 Checking the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake. –...

  • Page 69: Adjusting The Basic Position Of The Foot Brake Lever

    BRAKE SYSTEM 14 14.11 Adjusting the basic position of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake. –...

  • Page 70: Adding Rear Brake Fluid

    14 BRAKE SYSTEM – Stand vehicle upright. – Check the brake fluid level in level viewer » If the brake fluid level is below the MIN marking: – Add rear brake fluid. p. 68) H01654-11 14.13 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail.

  • Page 71: Checking The Brake Linings Of The Rear Brake

    BRAKE SYSTEM 14 Main work – Remove screws – Take off cover with washer and membrane M01696-10 – Add brake fluid up to level Guideline 10 mm (0.39 in) Level (brake fluid level below reservoir rim) Brake fluid DOT 4 / DOT 5.1 ( p.

  • Page 72: Changing The Rear Brake Linings

    14 BRAKE SYSTEM 14.15 Changing the rear brake linings Warning Danger of accidents Incorrect servicing will cause the brake system to fail. – Ensure that service work and repairs are performed professionally. (Your authorized GASGAS Motorcy- cles workshop will be glad to help.) Warning Skin irritation Brake fluid causes skin irritation.
  • Page 73 BRAKE SYSTEM 14 Main work – Remove lock ring – Remove screw – Remove screw and screw F02205-10 – Take off the brake caliper. Info Do not kink or damage the brake line. – Remove the brake linings. – Clean the brake caliper and the brake caliper bracket. –...
  • Page 74 14 BRAKE SYSTEM – Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point. – Add brake fluid up to level Guideline 10 mm (0.39 in) Level (brake fluid level below reservoir rim) Brake fluid DOT 4 / DOT 5.1 (...

  • Page 75: Wheels, Tires 15

    WHEELS, TIRES 15 15.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 42) Main work – Remove screw – Loosen screws M01697-10 Warning Danger of accidents Damaged brake discs reduce the braking effect. –...

  • Page 76: Removing The Rear Wheel

    15 WHEELS, TIRES – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease the contact surfaces of the spacers. Long-life grease ( p. 94) –...

  • Page 77: Installing The Rear Wheel

    WHEELS, TIRES 15 – Pull out wheel spindle far enough to allow the rear wheel to be pushed forward. – Push the rear wheel forward as far as possible. Remove the chain from the rear sprocket. Info Cover the components to protect them against damage. Q00406-10 Warning Danger of accidents Damaged brake discs reduce the...

  • Page 78: Checking The Tire Condition

    15 WHEELS, TIRES – Clean and grease wheel spindle Long-life grease ( p. 94) – Position the rear wheel and insert wheel spindle. The brake linings are correctly positioned. – Mount the chain. – Position chain adjuster on both sides and push the wheel spin- dle in all the way.

  • Page 79: Checking Tire Pressure

    WHEELS, TIRES 15 » If the tires are more than five years old: – Change the tires. 15.6 Checking tire pressure Info Low tire pressure leads to abnormal wear and overheating of the tire. Correct tire pressure ensures optimal riding comfort and maximum tire service life. –...

  • Page 80: 16 Powerpack Lv, Battery Charger

    16 POWERPACK LV, BATTERY CHARGER 16.1 Overview of battery charger Battery charger Carrying handle Power cord Charging cable M01630-10 16.2 Positioning the battery charger Warning Risk of injury If the battery charger is used incorrectly, its intrinsic safety cannot be guaranteed. The battery charger is only suitable for use with a Powerpack HV.

  • Page 81: Charging The Powerpack Lv

    POWERPACK LV, BATTERY CHARGER 16 Guideline −20 … 50 °C (−4 … 122 °F) Ambient temperature Temperature range of the 0 … 50 °C (32 … 122 °F) Powerpack LV Do not operate the battery charger directly in a warm environ- ment if it has previously been stored in a cold environment.
  • Page 82 16 POWERPACK LV, BATTERY CHARGER Main work – Remove charging socket protection cap M01859-10 – Remove charging plug protection cap M01686-10 – Make sure that all plugs, bushings, and cables are dry. Warning Risk of injury The intrinsic safety of the Powerpack HV can only be guaranteed if the original battery charger is used.
  • Page 83 POWERPACK LV, BATTERY CHARGER 16 – Make sure that all plugs, bushings, and cables are dry. – Disconnect the battery charger power plug from the mains connec- tion. M01728-01 – Unlock the charging plug lock counterclockwise and disconnect the charging cable from the Powerpack LV. Guideline Pull on the structured part of the plug.

  • Page 84: 17 Cooling

    17 COOLING 17.1 Cooling The Powerpack LV and the electric motor are air-cooled. Cooling is effected by the air stream. The lower the speed, the less the cooling effect. Dirty cooling fins also reduce the cooling effect. M01866-10...

  • Page 85: Cleaning, Care 18

    CLEANING, CARE 18 18.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...
  • Page 86 18 CLEANING, CARE – Treat all plastic parts and powder-coated parts with a mild cleaning and care product. Special cleaner for glossy and matte paint finishes, metal and plastic surfaces ( p. 94)

  • Page 87: Storage 19

    STORAGE 19 19.1 Storage Info If you plan to garage the motorcycle for a longer period, perform the following steps or have them performed. Before storing the motorcycle, check all parts for function and wear. If service, repairs, or replacements are neces- sary, you should do this during the storage period (less workshop overload).

  • Page 88: 20 Troubleshooting

    20 TROUBLESHOOTING Faults are indicated by malfunction indicator lamp and by acoustic signals that sound at the same time. As a first measure for all faults, switch off the vehicle using the On/Off button, wait 1 minute, and switch it on again. If a fault is not eliminated by the measures specified here, or a blink code is not listed, an authorized GASGAS Motorcycles workshop will be happy to help you.
  • Page 89 TROUBLESHOOTING 20 Faults Possible cause Action – Blink code 88 Fault in the On/Off button Deactivate the vehicle, wait 4 minutes, reactivate the vehicle. – Check the On/Off button for damage.

  • Page 90: 21 Technical Data

    21 TECHNICAL DATA 21.1 Engine Design Brushless DC motor Nominal power 2 kW (3 hp) Maximum electric power 5 kW (7 hp) Recuperation available in ride mode 3 and 6 Maximum torque depending on ride mode approx. Ride mode 1 6 Nm (4.4 lbf ft) Ride mode 2 9 Nm (6.6 lbf ft)

  • Page 91: Electrical System

    TECHNICAL DATA 21 Steering head angle 66° Wheelbase 1,032 ± 10 mm (40.63 ± 0.39 in) Seat height unloaded 615 … 665 mm (24.21 … 26.18 in) Ground clearance unloaded 207 … 252 mm (8.15 … 9.92 in) Ready-to-ride weight approx. 40.5 kg (89.3 lb.) 21.3 Electrical system...

  • Page 92: Shock Absorber

    21 TECHNICAL DATA 21.6 Shock absorber Shock absorber article number 03.18.7U.02 Shock absorber WP XACT 5735 Low-speed compression damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks High-speed compression damping Comfort 2.5 turns Standard 2 turns Sport 1.5 turns Rebound damping Comfort 17 clicks...
  • Page 93 TECHNICAL DATA 21 Remaining screws, chassis 10 Nm (7.4 lbf ft) Screw, chain sliding guard 3 Nm (2.2 lbf ft) Screw, fender 6 Nm (4.4 lbf ft) Screw, fork stub 10 Nm (7.4 lbf ft) Screw, front brake disc 14 Nm (10.3 lbf ft) Loctite ®...
  • Page 94 21 TECHNICAL DATA Nut, swingarm pivot M12x1 45 Nm (33.2 lbf ft) Nut, steering head M20x1.5 10 Nm (7.4 lbf ft)

  • Page 95: Substances 22

    SUBSTANCES 22 Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 MOTOREX ®...

  • Page 96: 23 Auxiliary Substances

    23 AUXILIARY SUBSTANCES Chain cleaner Recommended supplier MOTOREX ® – Chain Clean High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX ® – Moto Clean Off-road chain spray Recommended supplier MOTOREX...

  • Page 97: Standards 24

    STANDARDS 24 The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity. The viscosity describes only one property of oil and says nothing about quality.

  • Page 98: 25 Index Of Special Terms

    25 INDEX OF SPECIAL TERMS Battery identification number Serial number of the Powerpack HV; this is linked to the vehicle's identification number...

  • Page 99: List Of Abbreviations 26

    LIST OF ABBREVIATIONS 26 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 100: 27 List Of Symbols

    27 LIST OF SYMBOLS 27.1 Yellow and orange symbols Yellow and orange symbols indicate an error condition that requires prompt intervention. Active driving aids are also repre- sented by yellow or orange symbols. The malfunction indicator lamp flashes – A fault is present in the vehicle electronic system.

  • Page 101: Index

    INDEX Foot brake lever ......INDEX basic position, adjusting ....67 free travel, adjusting .
  • Page 102 INDEX Motor number ......13 Seat mounting ......52 Motor sprocket removing .
  • Page 103 INDEX Vehicle Work ......7 Vehicle identification number ....13 View of vehicle front left .
  • Page 104 *3215004en* 3215004en 08/2020 Stallhofnerstraße 3 / 5230 Mattighofen / Austria / http://www.gasgas.com...

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