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Summary of Contents for Leuze BPS 348i
- Page 1 Original operating instructions BPS 348i Bar Code Positioning System We reserve the right to make technical changes EN • 2020-11-26 • 50124702...
- Page 2 © 2021 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG BPS 348i...
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Page 3: Table Of Contents
High-bay storage device ....................... 32 Electrical monorail system .................... 33 Gantry cranes ........................ 34 Mounting...................... 35 Mounting bar code tape ...................... 35 6.1.1 Installation and application remarks .................. 35 6.1.2 Cutting bar code tapes ...................... 36 6.1.3 Mounting the BCB ...................... 37 Leuze electronic GmbH + Co. KG BPS 348i... - Page 4 8.4.20 Module 21 – distance to the bar code tape (BCB) ............ 87 8.4.21 Module 22 – Control and marker bar codes .............. 88 8.4.22 Module 23 – Tape value correction ................... 88 8.4.23 Module 24 – Reading quality..................... 89 8.4.24 Module 25 – Device status .................... 90 8.4.25 Module 26 – Extended status.................... 90 8.4.26 Module 28 - 16-bit position value .................. 91 Leuze electronic GmbH + Co. KG BPS 348i...
- Page 5 14.5.1 Standard bar code tapes .................... 124 14.5.2 Special bar code tapes .................... 124 14.5.3 Twin tapes ........................ 125 14.5.4 Repair tapes ........................ 125 14.5.5 Marker labels and control labels.................. 126 EC Declaration of Conformity................ 127 Appendix...................... 128 16.1 Bar code sample ......................... 128 Leuze electronic GmbH + Co. KG BPS 348i...
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Page 6: About This Document
Text passages with this symbol provide you with further information. Symbol for action steps Text passages with this symbol instruct you to perform actions. Symbol for action results Text passages with this symbol describe the result of the preceding action. Leuze electronic GmbH + Co. KG BPS 348i... - Page 7 PELV Protective Extra-Low Voltage Real Time SNMP Simple Network Management Protocol Programmable Logic Control Programmable Logic Control Transmission Control Protocol User Datagram Protocol Universal Serial Bus Underwriters Laboratories Ultraviolet Extensible Markup Language Leuze electronic GmbH + Co. KG BPS 348i...
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Page 8: Safety
CAUTION Use only approved bar code tapes! The bar code tapes approved by Leuze and listed on the Leuze website as accessories are an essential part of the measurement system. Bar code tapes not approved by Leuze are not allowed. -
Page 9: Competent Persons
Ä Do not carry out modifications or otherwise interfere with the device. The device must not be tampered with and must not be changed in any way. Ä The use of a bar code tape not approved by Leuze is equivalent to an intervention in or change to the device/measurement system. -
Page 10: Device Description
• Interfaces: PROFINET fieldbus, PROFIBUS fieldbus, SSI, RS 232/RS 422, RS 485 • Binary inputs and outputs for control and process monitoring • Configuration via webConfig tool or fieldbus • Diagnosis via webConfig tool or optional display Leuze electronic GmbH + Co. KG BPS 348i... -
Page 11: Accessories
The front cover heater remains activated until an inside temperature of 25 °C is reached. At temperatures above this, the front cover heater switches off and, with a switching hysteresis of 3 °C, back on again at an inside temperature below 22 °C. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 12: Connection Technology
• The MK 348 features three cable bushings in which the shielding connection for the interface cable is also located. • A Mini-B type USB socket is used for service purposes and for configuration and diagnostic of the BPS. Leuze electronic GmbH + Co. KG BPS 348i... - Page 13 ≈ 15 mm ≈ 55 mm ≈ 8 mm Diameter of contact area, cable: 6 … 9.5 mm Diameter of contact area, shield: 5 … 9.5 mm Fig. 3.4: Cable fabrication for connection hoods with spring-cage terminals Leuze electronic GmbH + Co. KG BPS 348i...
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Page 14: Me 348 103 Connection Hood With Cables With M12 Connector
Located in the connection hood (MS 348, MK 348 or ME 348 103) are two, split, two-colored LEDs as sta- tus display for PROFINET connections HOST / BUS IN and BUS OUT. 3.3.1 LED indicators The device housing features the following multicolor LED indicators as primary display element: • PWR • BUS Leuze electronic GmbH + Co. KG BPS 348i... - Page 15 (see chapter 10.1.2 "Diagno- sis with webConfig tool") Orange, flashing PROFINET wave function acti- vated Orange, continuous light Service active • No data on the host interface • Configuration via USB service interface Leuze electronic GmbH + Co. KG BPS 348i...
- Page 16 • Parameterization or configura- tion failed • No data exchange LED indicators on the connection hood (MS 348 or MK 348) LED 0, ACT0/LINK0 LED 1, ACT1/LINK1 Fig. 3.7: MS 348, LED indicators LED 0, ACT0/LINK0 LED 1, ACT1/LINK1 Fig. 3.8: MK 348, LED indicators Leuze electronic GmbH + Co. KG BPS 348i...
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Page 17: Display Indicators
• Position value in mm Display with "." as decimal separator character (e.g., + 34598.7 mm) • Reading quality • Quality • 0 … 100% • Device status • BPS Info • System OK / Warning / Error • I/O status Leuze electronic GmbH + Co. KG BPS 348i... -
Page 18: Bar Code Tape
Standard bar code tapes in fixed length increments as well as special bar code tapes with custom tape start value, tape end value, custom length and height can be found on the Leuze website in the acces- sories for the BPS 300 devices. - Page 19 Device description An entry wizard is available for special bar code tapes on the Leuze website under devices BPS 300 - Ac- cessories tab. The entry wizard provides support when entering the individual pieces of tape data and cre- ates a query or order form with the correct part number and type designation.
- Page 20 Special BCB G40 … bar code tapes are available in mm height increments between 20 and 140 mm. An entry wizard is available for special bar code tapes on the Leuze website under devices BPS 300 - Accessories tab. The entry wizard provides support when entering the individual pieces of tape data and creates a query or order form with the correct part number and type designation.
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Page 21: Control Bar Codes
If, upon reaching the changeover position in the middle of the MV0 label, the BPS does not detect the new BCB section in the scanning beam, no position is output after the middle of the MV0 label for. Leuze electronic GmbH + Co. KG BPS 348i... - Page 22 A control bar code should cover an entire position bar code and must have the correct grid dimension: • 30 mm with BCB G30 … bar code tapes • 40 mm with BCB G40 … bar code tapes NOTICE Ä Keep the gap between the BCBs that are switched between as small as possible. Leuze electronic GmbH + Co. KG BPS 348i...
- Page 23 • If the center of the BPS reaches the transition point of the control bar code, the device switches to the second BCB, provided the next position label is in the BPS's scanning beam. The output position value is thereby always uniquely assigned to one BCB. Leuze electronic GmbH + Co. KG BPS 348i...
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Page 24: Marker Labels
Ä Make certain that there is only one marker label (or control bar code) in the scanning beam at a time. The minimum distance between two marker labels is determined by the distance between the BPS and bar code tape and the resulting length of the scanning beam. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 25: Twin Tapes
By having the same code position on both tapes, improved syn- chronization can be achieved during positioning compared to bar code tapes that are manufactured sepa- rately. Leuze electronic GmbH + Co. KG BPS 348i... - Page 26 An entry wizard for twin tapes with custom tape start value, tape end value, custom length and height is available on the Leuze website under devices BPS 300 - Accessories tab. The entry wizard provides support when entering the individual pieces of tape data and creates a query or order form with the correct part number and type designation.
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Page 27: Functions
With preset, a preset value is inch/100 specified. The value is accepted during a corresponding event (switching input or fieldbus). If the preset is activated, this has priority over the offset. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 28: Speed Measurement
The webConfig configuration tool offers a graphical user interface for the display of process data, configu- ration and diagnosis of the BPS via a PC; see chapter 9 "Starting up the device – webConfig tool". Leuze electronic GmbH + Co. KG BPS 348i... -
Page 29: Evaluation Of The Reading Quality
The warning threshold preset ex works for a reading quality < 60% as well as a switch-off threshold for a reading quality < 30% corresponds to Leuze's experience in a typical application. For applications that involve an intentional interruption of the bar code tape (switches, expan- sion gaps, vertical slopes/descents), the preset limit values can be adapted to the respective ap- plication. -
Page 30: Status Query Of Position / Speed Measurement
• In the webConfig tool via the ALIGNMENT function (Quality menu), which is only available in the Ser- vice operating mode (see chapter 9.3.3 "ALIGNMENT function") • Via the host interface (input data) Leuze electronic GmbH + Co. KG BPS 348i... -
Page 31: Applications
• The Leuze bar code tape is very robust, highly flexible and, thanks to the self-adhesive back, can be easily integrated into your overall mechanical system. It can be fit optimally to both vertical as well as horizontal curved paths and thereby reliably facilitates trouble-free and reproducible measurement at any point in your system with sub-millimeter accuracy. -
Page 32: High-Bay Storage Device
High-bay storage device Fig. 5.1: High-bay storage device Ä Simultaneous position and speed measurement for regulation tasks Ä Precise positioning with a reproducibility of ± 0.15 mm Ä Control at high traverse rates of up to 10 m/s Leuze electronic GmbH + Co. KG BPS 348i... -
Page 33: Electrical Monorail System
Ä Positioning from 0 to 10,000 meters Ä The working range from 50 - 170 mm allows for mounting positions and reliable position detection at varying distances Ä Control codes for changing to different position values at switches Leuze electronic GmbH + Co. KG BPS 348i... -
Page 34: Gantry Cranes
Applications Gantry cranes Fig. 5.3: Gantry cranes Ä Scratch- and smudge-proof, UV-resistant bar code tapes Ä Synchronous positioning with twin tapes on both rails Ä Mounting device for fast, precise mounting with one screw Leuze electronic GmbH + Co. KG BPS 348i... -
Page 35: Mounting
BPS (see chapter 3.4.1 "General information"). Ä Avoid position bar code labels with the value 00000. Measurements to the left of the center of a 00000 label produce negative position values that may not be displayed correctly. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 36: Cutting Bar Code Tapes
If there is a gap without tape after the preceding BCB, it must be at least 300 mm wide before the subse- quent BCB is affixed. The first bar code value of the subsequent BCB must differ by at least 20 (200 mm) from the last bar code value of the preceding BCB. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 37: Mounting The Bcb
If a bar code tape was damaged, e.g., by falling parts, you can download a repair kit for the BCB from the Internet (see chapter 11.2.2 "BCB repair with repair kit"). Ä Use the bar code tape created with the repair kit only temporarily as an emergency solution. Leuze electronic GmbH + Co. KG BPS 348i... - Page 38 Ä BCB mounting in curves decreases the absolute measurement accuracy of the BPS, since the distance between two bar codes is no longer exactly 40 mm or 30 mm. Ä In areas where the BCB is fanned out around curves, limitations of the reproducibility must be expected. Leuze electronic GmbH + Co. KG BPS 348i...
- Page 39 Twin tapes are provided with duplicate numbering. As a result, it is not necessary to affix the BCBs upside down in order to have the same values at the same position. Twin bar code tape 1 Twin bar code tape 2 Fig. 6.6: Mounting twin bar code tapes Leuze electronic GmbH + Co. KG BPS 348i...
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Page 40: Mounting The Bar Code Positioning System
• Mounting using four M4 mounting threads on the rear of the device NOTICE If the BTU 0300M-W mounting device is used to mount the device, the new device is automati- cally aligned correctly should it be necessary to exchange a device. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 41: Mounting Instructions
Install the connection hood before mounting the BPS! Ä Screw the MS 348 or MK 348 connection hood to the device housing with two M4 screws. Ä Tighten the screws on the connection hood with a tightening torque of 1.4 Nm. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 42: Orientation Of The Bps To The Bar Code Tape
000040 000044 000048 000052 000056 000060 000064 000068 Leuze Leuze Leuze Leuze Leuze Leuze Leuze Leuze Reading distance Reference point for the bar code position Scanning beam Fig. 6.9: Beam exit Leuze electronic GmbH + Co. KG BPS 348i... -
Page 43: Mounting With The Btu 0300M-W Mounting Device
Ä Mount the BT 0300 W mounting bracket on the system side with M6 fastening screws (included in de- livery contents). Ä Mount the BPS on the mounting bracket with M4 fastening screws (included in delivery contents). Maximum tightening torque of the M4 fastening screws: 2 Nm Leuze electronic GmbH + Co. KG BPS 348i... -
Page 44: Mounting With Bt 56 Mounting Device
Fig. 6.11: Dimensioned drawing of rear of BPS Ä Mount the BPS on the system with M4 fastening screws (not included in delivery contents). Maximum tightening torque of the fastening screws: 2 Nm Leuze electronic GmbH + Co. KG BPS 348i... -
Page 45: Electrical Connection
• If a BPS device exchange is performed on-site, the device name for the new BPS is taken over auto- matically. Manual configuration of the exchanged device and re-naming of the device name are not necessary. • The control can immediately access the exchanged BPS. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 46: Ms 348 Connection Hood With Connectors
Ä PROFINET linear topology: Connect the HOST / BUS IN connection to the BUS OUT connection of the upstream BPS with the interconnection cable. Connect the BUS OUT connection to the HOST / BUS IN connection of the downstream BPS with the interconnection cable. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 47: Mk 348 Connection Hood With Spring-Cage Terminals
Ä PROFINET linear topology: Connect the HOST / BUS IN connection to the BUS OUT connection of the upstream BPS with the interconnection cable. Connect the BUS OUT connection to the HOST / BUS IN connection of the downstream BPS with the interconnection cable. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 48: Me 348 103 Connection Hood With Cables With M12 Connector
Ä PROFINET linear topology: Connect the HOST / BUS IN connection to the BUS OUT connection of the upstream BPS with the interconnection cable.Connect the BUS OUT connection to the HOST / BUS IN connection of the downstream BPS with the interconnection cable. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 49: Pin Assignment
If no internal BPS function is connected to the switching inputs/outputs, the ports can be addressed as two inputs, two outputs or as one input and one output of a digital I/O component. Leuze electronic GmbH + Co. KG BPS 348i... - Page 50 SWIO1 and SWIO2 as switching output Ä At the outputs of the BPS (SWIO1 and SWIO2), no switching outputs may be connected from external sensors/devices. The switching output of the BPS may otherwise malfunction. Leuze electronic GmbH + Co. KG BPS 348i...
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Page 51: Host / Bus In (Host/Bus Input, Ethernet)
Receive Data - Not connected NOTICE Use ready-made cables! Ä If possible, use the ready-made cables from Leuze (see chapter 14.3 "Cables accessories"). PROFINET - cable assignments Fig. 7.6: HOST / BUS IN cable assignments on RJ-45 Designed as shielded cable, max. 100 m. -
Page 52: Bus Out (Host/Bus Output, Ethernet)
Receive Data - Not connected NOTICE Use ready-made cables! Ä If possible, use the ready-made cables from Leuze (see chapter 14.3 "Cables accessories"). NOTICE Self-configured cables with PROFINET interface! Ä Ensure adequate shielding. The entire interconnection cable must be shielded and earthed. -
Page 53: Service Usb
Ä The service USB interface of the BPS can be connected to the USB interface on the PC with a standard USB cable (plug combination - Mini-B type / Type A). Ä If possible, use the specific USB service cable from Leuze (see chapter 14.3 "Cables acces- sories"). -
Page 54: Linear Topology
Up to 254 BPS can be networked. They must all be located in the same subnet. To do this, the individual device name is assigned to each participating BPS through device naming, using the control's configuration tool (see chapter 8.3 "Configuring for the Siemens SIMATIC-S7 control"). Leuze electronic GmbH + Co. KG BPS 348i... -
Page 55: Profinet - Wiring
PROFINET - wiring NOTICE Strictly observe during PROFINET wiring! Ä Use the ready-made cables from Leuze (see chapter 14.3 "Cables accessories") or the rec- ommended connectors/sockets. Ä Always use a CAT 5 Ethernet cable for the wiring. Ä For the conversion of the connection technology from M12 to RJ45, use the KDS ET M12 / RJ 45 W - 4P adapter (see chapter 14.4 "Other accessories"). -
Page 56: Starting Up The Device - Basic Configuration
MAC address or the device, and the associated control program. There is no need for time-consuming searching, reading, and manually writing down of the MAC ad- dresses of every device that is installed in the system. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 57: Profinet - Communication Profile
• Cyclical RT communication • Acyclic TCP/IP communication • Alarms/diagnostics • Automatic address assignment • I&M 0 functionality • Neighborhood detection basic functionality • FAST Ethernet 100 Base-TX/FX • Convenient device exchange without engineering tools • SNMP support Leuze electronic GmbH + Co. KG BPS 348i... -
Page 58: Starting The Device
Prepare the control system for consistent data transmission. Ä Install the GSDML file for the subsequent configuration of the BPS. You can find the GSDML file at www.leuze.com > Products > Measuring Sensors > Sensors for Posi- tioning > BPS 300i > (Name of the BPS) > Tab Downloads > Software/driver > GSDML file. - Page 59 During operation of the BPS on the PROFINET all parameters are set to default values. If these parame- ters are not changed by the user, the device functions with the default settings delivered by Leuze. The de- fault settings of the BPS can be found in the module descriptions.
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Page 60: Profinet Project Modules
NOTICE Do not activate any universal modules! Ä If the control makes a so-called "universal module" available, the universal module may not be activated for the BPS. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 61: Overview Of The Modules
(P), Error delay/error see chapter 8.4.11 "Mod- delay time (position) (P), Speed in the case ule 9 – Error handling of error (P), Suppress speed state (P), Error procedures" delay/error delay time (speed) (P) Leuze electronic GmbH + Co. KG BPS 348i... - Page 62 Tape value correction Real length (P), Range start/end(P) see chapter 8.4.22 "Mod- ule 23 – Tape value cor- rection" Reading quality Warning threshold/error threshold /reading quality smoothing (P), Reading quality (I) see chapter 8.4.23 "Mod- ule 24 – Reading quality" Leuze electronic GmbH + Co. KG BPS 348i...
- Page 63 Subslot 0) but are configurable. These parameters always exist and are available independent of the modules. NOTICE Set the tape selection! Ä Set the Tape selection parameter according to the used bar code tape grid: 30 mm raster for the BCB G30 … 40 mm raster for the BCB G40 … Leuze electronic GmbH + Co. KG BPS 348i...
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Page 64: Module 1 - Position Value
1: Sign + quantity Unit 0 … 1 ------------- The selection of the mea- surement unit affects all val- ues with measurement units. The parameter ap- plies to all interfaces: 0: Metric (mm) 1: Inch (in) Leuze electronic GmbH + Co. KG BPS 348i... -
Page 65: Module 2 - Static Preset
In the event of a device exchange including the connec- tion hood, the preset value must be reactivated at the intended position (Teach Preset). Leuze electronic GmbH + Co. KG BPS 348i... -
Page 66: Module 3 - Dynamic Preset
Preset Preset reset 0 … 1 ------------- Preset value is deacti- vated: Transition 0 → 1: Reset Preset Preset value sign -10,000,000 ------------- New position value for a … teach event via bit 0.0. 32 bit +10,000,000 Leuze electronic GmbH + Co. KG BPS 348i... -
Page 67: Module 4 - Input/Output Io 1
Output event occurs. 0: LOW (output), transition 1 → 0 1: HIGH (output), transition 0 → 1 If the I/O is configured as an input, it responds edge-trig- gered. Leuze electronic GmbH + Co. KG BPS 348i... - Page 68 0: OFF 1: ON 0 … 1 ------------- Speed value invalid: The output is set if no valid speed can be calculated. 0: OFF 1: ON Leuze electronic GmbH + Co. KG BPS 348i...
- Page 69 Marker bar code or control bar code detected If a marker bar code or a con- trol bar code is located in the scanning beam, the output is set. 0: OFF 1: ON Leuze electronic GmbH + Co. KG BPS 348i...
- Page 70 0: OFF 1: ON 0 … 1 ------------- Speed limit value 4: If the speed value 4 lies out- side of the configured values, the output is set. 0: OFF 1: ON Leuze electronic GmbH + Co. KG BPS 348i...
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Page 71: Module 5 - Input/Output Io 2
• If used as an output, the connection is operated via the output data. • The module contains parameters (with parameter data length of 4 bytes), input data (with input data length of 1 byte) and output data (with output data length of 1 byte). Leuze electronic GmbH + Co. KG BPS 348i... - Page 72 0: OFF 1: ON 0 … 1 ------------- Speed value invalid: The output is set if no valid speed can be calculated. 0: OFF 1: ON Leuze electronic GmbH + Co. KG BPS 348i...
- Page 73 Marker bar code or control bar code detected If a marker bar code or a control bar code is located in the scanning beam, the out- put is set. 0: OFF 1: ON Leuze electronic GmbH + Co. KG BPS 348i...
- Page 74 0: OFF 1: ON 0 … 1 ------------- Speed limit value 4: If the speed value 4 lies out- side of the configured values, the output is set. 0: OFF 1: ON Leuze electronic GmbH + Co. KG BPS 348i...
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Page 75: Module 6 - Status And Control
• Various device functions are controlled via the output data. • The module contains input data (with input data length of 2 bytes) and output data (with output data length of 2 bytes), but no parameters. Leuze electronic GmbH + Co. KG BPS 348i... - Page 76 0, 1: New marker Temperature warning 1.2 1 … 5 ------------ Signals that temperature is no longer within the specified temperature range. 0: OK 1: Temperature warning Leuze electronic GmbH + Co. KG BPS 348i...
- Page 77 If standby is then deacti- vated, the motor must first reach its nominal rotational speed; as a result, it takes several seconds before mea- surement values are avail- able again. 0: Not active 1: Activate Leuze electronic GmbH + Co. KG BPS 348i...
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Page 78: Module 7 - Position Limit Value Range 1
4 … 7 sign -10,000,000 … in/100 Upper position limit. 32 bit +10,000,000 8.4.11 Module 9 – Error handling procedures Module ID: 1009 with submodule ID: 1 • The module makes parameters available to handle any errors should they occur. Leuze electronic GmbH + Co. KG BPS 348i... - Page 79 ------------- Status bit (module 16 bit 0.0) status in the case of an error: 0: OFF (status bit is set im- mediately) 1: ON (status bit is sup- pressed for the configured error delay time) Leuze electronic GmbH + Co. KG BPS 348i...
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Page 80: Module 10 - Speed
100 = 4: 1000 101 = 5: Free resolu- tion Averaging 0.3 … 0.5 0 … 5 ------------- All calculated veloci- ties are averaged over the specified time: 000 = 0: No averaging 001 = 1: 2 ms 010 = 2: 4 ms 011 = 3: 8 ms 100 = 4: 16 ms 101 = 5: 32 ms Leuze electronic GmbH + Co. KG BPS 348i... -
Page 81: Module 11 - Static Speed Limit Value 1
16 bit ing. Limit value 1 5 … 8 sign -10,000,00 in/100 The speed limit value is moni- range start 0 … tored beginning at this posi- 32 bit tion. +10,000,00 Leuze electronic GmbH + Co. KG BPS 348i... -
Page 82: Module 12 - Static Speed Limit Value 2
• Further explanations on the Range start and Range end parameters see chapter 8.4.13 "Module 11 – Static speed limit value 1". • The module contains parameters (with parameter data length of 13 bytes), but no input data and no output data. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 83: Module 14 - Static Speed Limit Value 4
Metr. Inch Switching type 0 … 1 ------------- Condition for the Speed limit value 4 signal, which applies to the switching output (module 4/5) and the status bit (module 16): 0: Exceeded 1: Below minimum value Leuze electronic GmbH + Co. KG BPS 348i... -
Page 84: Module 15 - Dynamic Speed Limit Value
1: Parameter now valid / process Switching type 0 … 1 ------------- Condition for the sig- nal change of the switching output/sta- tus bit: 0: Speed limit value exceeded 1: Speed limit value not met Leuze electronic GmbH + Co. KG BPS 348i... -
Page 85: Module 16 - Speed Status
0: No limit value violation 1: Value greater than limit Speed limit value 2 0 … 1 ------------- Signals that speed limit exceeded value 2 has been ex- ceeded: 0: No limit value violation 1: Value greater than limit Leuze electronic GmbH + Co. KG BPS 348i... - Page 86 0: Comparison not active 1: Comparison active Speed limit value 4 0 … 1 ------------- Signals whether the cur- active rent speed is compared with the Speed limit value 4: 0: Comparison not active 1: Comparison active Leuze electronic GmbH + Co. KG BPS 348i...
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Page 87: Module 20 - Free Resolution
• If value 255 is transmitted, a reading distance outside of the permissible reading field was calculated. If value 0 is transmitted, a valid distance could not be calculated. • The module contains input data (with input data length of 1 byte), but no parameters and no output data. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 88: Module 22 - Control And Marker Bar Codes
Module ID: 1023 with submodule ID: 1 • The module enables the Tape value correction functionality for correcting the deviation of the BCB from the correct (calibrated) millimeter scaling that results from the manufacturing process. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 89: Module 24 - Reading Quality
Value range De- Unit Explanation addr. fault Metr. Inc Warning unsign 30 … 90 ------------- Below this threshold for threshold reading quality in units of 8 bit reading qual- [%], the BPS generates a warning event. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 90: Module 25 - Device Status
• Via input data, the module signals various pieces of extended status information, such as the current read direction of the bar code tape. • The module contains input data (with input data length of 2 bytes), but no parameters and no output data. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 91: Module 28 - 16-Bit Position Value
Position value as 16-bit value 16 bit ment: value with fixed resolu- (100 mm) tion of one decimeter -32768 … 32767 (100 mm) or one inch With sign and magni- (in). tude: -32767 … 32767 Input data length: 2 bytes Leuze electronic GmbH + Co. KG BPS 348i... -
Page 92: Starting Up The Device - Webconfig Tool
Starting up the device – webConfig tool Starting up the device – webConfig tool With the Leuze webConfig tool, a web-technology based, graphical user interface is available for configur- ing the BPS. The webConfig tool can be run on any Internet-ready PC. The webConfig tool uses HTTP as communica- tion protocol and the client-side restriction to standard technologies (HTML, JavaScript and AJAX) that are supported by modern browsers. -
Page 93: System Requirements
Ä Start your PC with administrator privileges and log on. Ä Download the setup program from the Internet: www.leuze.com > Products > Measuring Sensors > Bar Code Positioning Systems > BPS 300i > (Name of the BPS) > Tab Downloads > Software/driver. Ä Start the setup program and follow the instructions. -
Page 94: Start Webconfig Tool
Use a standard USB cable with one Type A plug and one Mini-B type plug. Ä Start the webConfig tool using your PC's Internet browser with IP address 192.168.61.100 This is the default Leuze service address for communication with bar code positioning systems of the BPS 300i series. -
Page 95: Short Description Of The Webconfig Tool
• Selection of the used bar code tape • Configuration of the data processing (position/speed detection or monitoring, data preparation) • Configuration of the warning threshold and the error threshold for the reading quality Leuze electronic GmbH + Co. KG BPS 348i... -
Page 96: Process Function
Using this information, it is possible to assess how well the BPS is aligned with the BCB. NOTICE During output of the measurement results, the BPS is controlled by the webConfig tool. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 97: Configuration Function
Configuration changes only in the Service operating mode! Ä Changes made using the CONFIGURATION function can only be performed in the Service operating mode. Overview of the webConfig configuration functions 3xxi SM 100 D Fig. 9.4: CONFIGURATION webConfig function Leuze electronic GmbH + Co. KG BPS 348i... - Page 98 Defines the switch-on time period for the switching input. Any activated switch-off function then no longer has any function. If the output is deactivated via the switch-off signal before the start-up delay lapses, only a brief pulse appears at the output following the start-up delay. Leuze electronic GmbH + Co. KG BPS 348i...
- Page 99 Configuration of position monitoring (DATA PROCESSING tab, Position > Monitoring) • Position limit value 1/2 * Configuration of speed detection (DATA PROCESSING tab, Speed > Detection) • Speed measurement averaging * • Scaling free resolution * • Error handling procedures * Leuze electronic GmbH + Co. KG BPS 348i...
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Page 100: Diagnosis Function
DIAGNOSIS function The DIAGNOSIS function is available in the Process and Service operating modes. The device event log is displayed with the DIAGNOSIS function. 3xxi SM 100 D Fig. 9.6: DIAGNOSIS webConfig function Leuze electronic GmbH + Co. KG BPS 348i... -
Page 101: Maintenance Function
The MAINTENANCE function is only available in the Service operating mode. Functionalities: • User management • Devices Backup/Restore • Firmware update • System clock • Settings of the user interface 3xxi SM 100 D 3xxi SM 100 D Fig. 9.7: MAINTENANCE webConfig function Leuze electronic GmbH + Co. KG BPS 348i... -
Page 102: Diagnosis And Troubleshooting
(also with the help of the webConfig tool, DIAGNOSIS tab) and rectify the error. NOTICE Contact Leuze subsidiary/customer service. Ä If you are unable to rectify a fault, contact the Leuze branch responsible for you or call the Leuze customer service (see chapter 12 "Service and support"). 10.1.1 PROFINET-specific diagnostics The following diagnostics options are available with PROFINET: •... -
Page 103: Diagnosis With Webconfig Tool
The statistics counters detect the number of all recorded as well as non-acknowledged messages. With the message filters, the events can be filtered according to their status and their class. 3xxi SM 100 D Fig. 10.1: DIAGNOSIS webConfig function Leuze electronic GmbH + Co. KG BPS 348i... -
Page 104: Operating Indicators Of The Leds
BPS operating error-free. • Warning Warning message. Query device status using PROFINET module 6. • Error Device function is not ensured. BPS Info System OK Fig. 10.2: Example: Device status/error status information on the display Leuze electronic GmbH + Co. KG BPS 348i... -
Page 105: Checklist For Causes Of Errors
Avoid EMC coupling caused by power cables laid parallel to device lines Separate laying of power and data communications cables Network expansion exceeded Check max. network expansion as a function of the max. cable lengths Leuze electronic GmbH + Co. KG BPS 348i... - Page 106 Faulty measurement Wrong bar code tape Change BPS configuration to the value bar code tape that is being used BCB grid different from BPS configura- tion Preset or offset active. Incorrect unit or resolution configured. Leuze electronic GmbH + Co. KG BPS 348i...
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Page 107: Care, Maintenance And Disposal
The device does not normally require any maintenance by the operator. Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 12 "Ser- vice and support"). -
Page 108: Disposing
000021 000024 000027 000030 Leuze Leuze Leuze Leuze Leuze Fig. 11.2: Checking the print result – BCB G30 …-repair kit (30 mm gird) 11.3 Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 109: Service And Support
Customer data (please complete) Device type: Serial number: Firmware: Display messages Status of LEDs: Error description: Company: Contact person/department: Phone (direct dial): Fax: Street/No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573-199 Leuze electronic GmbH + Co. KG BPS 348i... -
Page 110: Technical Data
At a reading distance of 50 mm, the reading field width is 120 mm. At a reading distance beyond 100 mm, the reading field width is 160 mm (see BPS reading field curve). -100 Reading field width [mm] Reading distance [mm] Fig. 13.1: BPS reading field curve Leuze electronic GmbH + Co. KG BPS 348i... - Page 111 • BPS with MK 348: Terminal blocks with spring-cage termi- nals (5-pin) Degree of protection IP 65 Weight Approx. 580 g (without connection hood) Dimensions of the BPS 348i without (H x W x D) 108.7 mm x 100.0 mm x 48.3 mm connection hood Dimensions (with MS 348 connection (H x W x D) 108.7 mm x 100.0 mm x 48.3 mm hood) Dimensions (with ME 348 103 connec- (H x W x D) 127.7 mm x 100 mm x 48.3 mm...
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Page 112: Bps Without Heating
Switching inputs/outputs protected against polarity reversal! PWR LED green Device ready (power on) Operating voltage U 18 … 30 VDC (Class 2, protection class III) Power consumption Max. 3.7 W Tab. 13.8: Ambient temperature Ambient temperature (operation) -5 °C … +50 °C Ambient temperature (storage) -35 °C … +70 °C Leuze electronic GmbH + Co. KG BPS 348i... -
Page 113: Bps With Heating
Wiring through of the voltage supply to multiple heating devices is not permissible. Standard, M12 ready-made cable not usable (insufficient con- ductor cross section). Tab. 13.10: Ambient temperature Ambient temperature (operation) -35 °C … +50 °C Ambient temperature (storage) -35 °C … +70 °C Leuze electronic GmbH + Co. KG BPS 348i... -
Page 114: Bar Code Tape
Ä An entry wizard for twin tapes with custom tape start value, tape end value, custom length and height is available on the Leuze website under devices BPS 300 – Accessories. The en- try wizard provides support when entering the individual pieces of tape data and creates a query or order form for the desired twin tape. -
Page 115: Dimensioned Drawings
Technical data 13.3 Dimensioned drawings all dimensions in mm Reference point for the bar code position Optical axis Fig. 13.2: Dimensioned drawing BPS without connection hood Leuze electronic GmbH + Co. KG BPS 348i... - Page 116 Technical data all dimensions in mm Fig. 13.3: Dimensioned drawing BPS with MS 348 connection hood all dimensions in mm Fig. 13.4: Dimensioned drawing BPS with MK 348 connection hood Leuze electronic GmbH + Co. KG BPS 348i...
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Page 117: Dimensioned Drawings: Accessories
Technical data all dimensions in mm Fig. 13.5: Dimensioned drawing BPS with ME 348 connection hood 13.4 Dimensioned drawings: Accessories all dimensions in mm Fig. 13.6: Dimensioned drawing MS 348 connection hood Leuze electronic GmbH + Co. KG BPS 348i... - Page 118 Technical data all dimensions in mm Fig. 13.7: Dimensioned drawing MK 348 connection hood all dimensions in mm Fig. 13.8: Dimensioned drawing ME 348 connection hood Leuze electronic GmbH + Co. KG BPS 348i...
- Page 119 Technical data all dimensions in mm Fig. 13.9: Dimensioned drawing BTU 0300M‑W mounting device all dimensions in mm Fig. 13.10: Dimensioned drawing BT 300-W mounting bracket Leuze electronic GmbH + Co. KG BPS 348i...
- Page 120 Clamping jaws for mounting on the BPS Clamp profile for mounting to round or oval pipes (Ø 16 … 20 mm) Rod holder, turnable 360 ° Fig. 13.11: Dimensioned drawing BT 56 mounting device all dimensions in mm Fig. 13.12: Dimensioned drawing BT 300-1 mounting device Leuze electronic GmbH + Co. KG BPS 348i...
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Page 121: Dimensioned Drawing Bar Code Tape
Fig. 13.13: Dimensioned drawing BCB G40 … bar code tape with 40 mm grid 1,28 28,72 000018 000021 000024 Leuze Leuze Leuze all dimensions in mm Fig. 13.14: Dimensioned drawing BCB G30 … bar code tape with 30 mm grid Leuze electronic GmbH + Co. KG BPS 348i... -
Page 122: Order Guide And Accessories
BUS IN connection cable, length 2 m 50135074 KS ET-M12-4A-P7-050 BUS IN connection cable, length 5 m 50135075 KS ET-M12-4A-P7-100 BUS IN connection cable, length 10 m 50135076 KS ET-M12-4A-P7-150 BUS IN connection cable, length 15 m 50135077 KS ET-M12-4A-P7-300 BUS IN connection cable, length 30 m Leuze electronic GmbH + Co. KG BPS 348i... -
Page 123: Other Accessories
Mounting device for wall mounting – precise align- ment of the BPS without adjustment (easy-mount). 50121433 BT 300 W Mounting bracket for wall mounting 50027375 BT 56 Mounting device for rod 50121434 BT 300-1 Mounting device for rod Leuze electronic GmbH + Co. KG BPS 348i... -
Page 124: Bar Code Tapes
• Special bar code tapes over 300 m in length are wound and delivered on multiple rolls. An entry wizard is available for special bar code tapes on the Leuze website under devices BPS 300 - Ac- cessories tab. The entry wizard provides support when entering the individual pieces of tape data and cre- ates a query or order form with the correct part number and type designation. -
Page 125: Twin Tapes
• Repair tapes are usually delivered wound on a roll. An entry wizard is available for repair tapes on the Leuze website under devices BPS 300 - Accessories tab. The entry wizard provides support when entering the individual pieces of tape data and creates a query or order form with the correct part number and type designation. -
Page 126: Marker Labels And Control Labels
• Marker labels and control labels are individual labels that are delivered in a packaging unit containing 10 pieces. All available marker and control labels are listed on the Leuze website for the currently selected BPS de- vice in the Accessories tab. -
Page 127: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity The bar code positioning systems of the BPS 300 series have been developed and manufactured in accor- dance with the applicable European standards and directives. Leuze electronic GmbH + Co. KG BPS 348i... -
Page 128: Appendix
000004 000008 000012 Leuze Leuze Leuze Leuze Fig. 16.1: Continuous, 40 mm grid Leuze Fig. 16.2: Single label MVS, 40 mm grid Leuze Fig. 16.3: Single label MV0, 40 mm grid Leuze Fig. 16.4: Single marker label, 40 mm grid Leuze electronic GmbH + Co. KG BPS 348i... - Page 129 000009 Leuze 000012 Leuze Leuze Leuze Leuze Fig. 16.5: Continuous, 30 mm grid Leuze Fig. 16.6: Single label MVS, 30 mm grid Leuze Fig. 16.7: Single label MV0, 30 mm grid Leuze Fig. 16.8: Single marker label, 30 mm grid Leuze electronic GmbH + Co. KG BPS 348i...
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