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Translation of original operating instructions BCL 500 and BCL 501 Bar code readers We reserve the right to make technical changes EN 2024/02/23 50108325...
NOTE The Declaration of Conformity for these devices can be requested from the manufacturer. The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen, possesses a certi- fied quality assurance system in accordance with ISO 9001.
The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.
Safety Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed.
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Safety Laser aperture Laser warning sign Figure 2.1: Attaching stick-on labels with warning notices (top: with oscillating mirror, bottom: line scanners) Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
• Integrated USB 1.1 service interface • Adjustment of all device parameters with a web browser • Connection options for an external parameter memory • Easy alignment and diagnostics functions Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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• Automatic recognition and setting of the bar code type using autoConfig • Reference code comparison • Optional heating models to -35°C • Heavy-duty housing of degree of protection IP 65 Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Location of the electrical connections Display elements 3.5.1 Structure of the control panel PWR LED NET LED Navigation buttons Escape button Enter button Display Figure 3.4: Structure of the control panel Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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• Voltage connected • Self test running • Initialization running Green, continuous Device ok light • Bar code reading possible • Self test successfully finished • Device monitoring active Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Red, continuous light Network error • No communication (protocol) to IO controller established (no data exchange) • Slave cannot send any more data to the master (BCL 500 BCL 501 slave). Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
USB connection on the device. Then, take the connector hood of the USB memory stick and screw this over the plugged-in USB memory stick onto the service inter- face to close the system and ensure degree of protection IP 65. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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As long as the scanner is targeted at the reflector, the reading gate remains closed. If, however, the reflector is blocked by an object such as a container with a bar code label, the scanner acti- Leuze electronic GmbH + Co. KG BCL 500...
Afterward, bar codes with the same code type and number of digits are recognized and decoded. Detailed information on this topic can be found in Chapter 10 "Starting up the device - Configuration" on page 62. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Stand-alone connection Networking - Leuze multiNet plus In the Leuze multiNet plus network, up to 32 bar code readers can be networked together. The respective network devices transmit the read data when requested to by the BCL 500 (or MA 31) network master.
In principle, networking occurs via a parallel connection of the individual RS 485 interfaces of the respec- tive bar code scanners. Shielded, twisted pair conductors should be used for the Leuze multiNet plus. This allows a total network length of up to 1200m.
• When the ladder code is turned out of the vertical position (tilt angle). • When the reading distance is large. Figure 5.1: Deflection principle for the line scanner Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
• When the reading distance is large. • When a large reading field (reading window) has to be covered. Figure 5.2: Deflection principle for the line scanner with oscillating mirror add-on Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Total reflection occurs whenever the laser light of the bar code reader is directly incident on the surface of the bar code at an angle of 90°. The light directly reflected by the bar code may overload the bar code reader and thereby cause non-readings! Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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This will result in an angle of inclination of approx. 25°. α Zero position Bar code Distance acc. to reading field curves ±25° Figure 6.2: Total reflection – oscillating-mirror scanner Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Angle of rotation (skew) Figure 6.3: Reading angle for the line scanner NOTE In order to avoid total reflection, the angle of rotation g should be greater than 10°. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Make sure you select Cancel. Otherwise, the configuration in the external parameter memory is lost! The configuration is now imported from the external parameter memory and the device is immediately operational without any further configuration. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
(National Electric Code). The bar code readers are designed in accordance with protection class III for supply by PELV (protective extra-low voltage with reliable disconnection). NOTE Degree of protection IP65 is achieved only if the connectors and caps are screwed into place! Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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An RS 232 or optionally RS 422 interface is available as "HOST / BUS IN" interface for connecting to the host system. An RS 485 is available as a second physical "BUS OUT" interface for setting up the Leuze multiNet plus scanner network. The device is suitable for use in the Leuze multiNet plus as network master/ multiScan master.
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Described in the following is the external wiring for use as a switching input or output; the respective func- tion assignments to the switching inputs/outputs can be found in Chapter 9. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Both switching inputs/outputs SWIO_3 and SWIO_4 are configured by default in such a way that: • Switching input SWIO_3 activates the reading gate • Switching output SWIO_4 switches on "No Read." Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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IP 65 is achieved only if the connectors and caps are screwed into place. Alternatively, a param- eter memory in the form of a USB memory stick certified by Leuze electronic GmbH + Co. can be connected to the provided USB service interface. With this Leuze memory stick, degree of protection IP 65 is also ensured.
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If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the bar code reader is, at the same time, configured as an output (and not as an input), the switching output malfunc- tions. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Switching input or Switching output heading. For further information, see also Chapter 9 "Starting up the device - Configuration" on page 49. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Ensure adequate shielding. The entire interconnection cable must be shielded and earthed. The cables for RTS and CTS must only be connected if RTS/CTS hardware handshake is used. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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The device makes available an RS 485 as HOST / BUS IN interface for the connection to the host system. This interface is physically looped through to the BUS OUT RS 485 socket. With its RS 485 interface, the device is suitable for use in the Leuze multiNet plus scanner network. Figure 7.13: HOST/BUS IN, M12 connector (B-coded) Table 7.5:...
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Termination of the RS 485 interface (BCL 501 The device operates as slave in the Leuze multiNet plus network. On the last physical participant, the Leuze multiNet plus network (RS 485 interface) must be terminated with a terminating resistor (see chapter 15 "Order guide and accessories").
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Not necessary Leuze multiNet plus The Leuze multiNet plus is optimized for fast transmission of scanner data to a primary host computer. The multiNet plus consists physically of a two-wire RS 485 interface through which the multiNet plus software protocol is controlled.
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7.4.1 Wiring the multiNet plus Leuze multiNet plus connection hints Shielded, twisted pair conductors should be used for the Leuze multiNet plus. This allows a total network length of up to 1200 m. Recommended network cable (e.g. LiYCY 2x0.2 mm ²...
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BUS OUT socket to the slaves which follow (order information see chapter 15 "Order guide and accessories"). The last network participant must be terminated with a terminating resistor. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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0 (Adr.00). Each network device with an address > 0 is thereby automatically informed that it is a slave in the Leuze multiNet plus with this address and that it is initialized and queried by the network master. No other settings are necessary for commissioning in the Leuze multiNet plus.
Only the webConfig tool provides complete configuration options and is largely self-explanatory. For the use of webConfig tool see chapter 8. Notes on commissioning via the webConfig tool see chapter 10. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Number of digits 5 0 to 64 characters Fifth decodable number of characters. Reading reliability Value from 2 to 100 Number or scans required to reliably detect a label. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Number of digits 5 0 to 64 characters Reading reliability Value from 2 to 100 Same as decoder 1 Check digit method Standard Same as decoder 1 Check digit transm. Standard Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Reading gate start/stop start/stop Reading gate stop Rd. gate start Teach reference code Autoconfig start/stop The function set here is carried out after the switching input is acti vated. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Value from 0 to 65535 Pulse duration Value from 0 to 65535 See switching input/output 1 Activation function 2 Valid read result See switching input/output 1 Deactivation func- Reading gate start tion 2 Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Value from 0 to 65535 Pulse duration Value from 0 to 65535 See switching input/output 1 Activation function 4 Invalid read result See switching input/output 1 Deactivation func- Reading gate start tion 4 Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Enter the decimal value of the desired ASCII character here. For example, enter "13" for the "CR" character (Carriage Return). A table of ASCII characters can be found in Section 16.1. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Service menu Diagnosis This menu item is used exclusively for service purposes by Leuze electronic. Status messages This menu item is used exclusively for service purposes by Leuze electronic. Actions menu Start decoding Here, you can perform a single reading via the display.
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The following information is displayed: RC13 Means that ReferenceCode number 1 is stored in RAM. This is always output Defined code type (see auto setup) Defined code information (1 … 63 characters) Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Press the ESC button twice to return to the main menu. Network configuration Information on network configuration can be found in chapter "Starting up the device - Configuration" on page 59. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Upon successful installation of the USB driver, an icon BCL 50xi automatically appears on the desktop. To check: In the Windows device manager, a device called "Leuze electronic, USB Remote NDIS Network Device" appears under the "Network adapter" device class following successful USB registration.
PC via the USB interface and that voltage is connected. Or alternatively: Open a browser on your PC and enter the following address: 192.168.61.100. This is the default Leuze service address for communication with bar code readers of the BCL 500 series.
Starting up the device – Leuze webConfig tool Short description of the webConfig tool The webConfig tool has 5 main menus: • Process with the current read bar code information. • Alignment for manually starting read processes and for aligning the bar code reader. The results of the read processes are displayed immediately.
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• Oscillating mirror (optional) Setting oscillating mirror parameters The webConfig tool is available for all bar code readers of the BCL 500i series. During commissioning of the BCL 500 , it is recommended that the individual modules be configured in the order presented above.
PC/laptop. NOTE Notes on use see chapter 8 "Starting up the device – Leuze webConfig tool". Via display The display offers basic configuration options for the device. Configuration via the display is appropriate if you want to configure simple reading tasks and you cannot or do not want to set up a USB connection between the device and a PC/laptop.
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Select the desired number of slaves. An accidental, incorrect entry can be corrected by selecting <-| and then pressing the enter button. Select Save. Press the enter button in order to save the set number of slaves. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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The default ad- dress is 1. The Leuze multiNet plus permits an address range from 0 to 31. Address 31 must not be used for data communication. It may only be used temporarily for commissioning.
Press the enter button in order to save the set number of slaves. NOTE Permissible values for the network address in the Leuze multiNet plus are 0 … 31. Make certain that a different address is assigned to each multiNet plus participant.
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SW IN/OUT and POWER interfaces must be configured as a switching output. A switching output can be activated: • At the start/end of the reading gate • Depending on the read result: • Reference code comparison positive/negative Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
The device stores a copy of the current configuration in the external parameter memory. This copy is immediately updated when the configuration is changed via the display or by a superior host system (PC/PLC) via online commands. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Requests device version information Parameters Acknowledgment 'BCL 500i SM 100 V 1.3.8 2008-02-15' The first line contains the device type, followed by the device version number and version date. (The data which is actually displayed may vary from the values given here.) NOTE This command returns the major release number of the software packet.
Code 93 ’13’ GS1 Databar Omnidirectional ’14’ GS1 Databar Limited ’15’ GS1 Databar Expanded zzzzzz: Contents of the decoded label. A appears if the label was not correctly read. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Defines reference code 1 ’2’ Defines reference code 2 ’+’ Activates the definition of reference code 1 up to the value of Parameter no_of_labels ’-’ Ends the teach event Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
• Deactivation by a switching input • Deactivation upon reaching the specified read quality (equal scans) • Deactivation by timeout • Deactivation upon reaching a preset number of scans without information. Parameters Acknowledgment None Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Parameters ’OA [S1=<a>][;S2=<a>][;S3=<a>][;S4=<a>]’ <a> State of the switching output ’0’ ’1’ High Acknowledgment ’OA=<aa>’ Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Parameters ’PC<Source type><Target type>’ <Source type> Parameter data set that is to be copied, unit [dimensionless] Parameter data set in permanent memory Default or factory parameter set Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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’aaaa’ Four-digit, unit [dimensionless] <Data length> Length of the parameter data to be transferred ’bbbb’ Four-digit, unit [length in bytes] <BCC> Check sum calculated as specified under BCC type Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Requested data does not (any longer) fit in the transmission buffer ’07’ Impermissible address value ’08’ Read access after end of data set ’09’ Impermissible QPF data set type Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
<aa> Status acknowledgment, unit [dimensionless] ’0’ No difference ’1’ Syntax error ’2’ Impermissible command length ’6’ Impermissible combination, parameter set 1 and parameter set 2 ’8’ Invalid parameter set Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Impermissible value for checksum type ’04’ Invalid check sum received ’05’ Impermissible data length ’06’ Invalid data (parameter limits violated) ’07’ Invalid start address ’08’ Invalid parameter set ’09’ Invalid parameter type Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Repairs to the device must only be carried out by the manufacturer. Contact your Leuze distributor or service organization should repairs be required. The addresses can be found in Chapter 13. NOTE When sending devices to Leuze electronic for repair, please provide an accurate description of the error. 11.3 Disposing ...
• Avoid EMC coupling caused by power cables laid parallel to device lines. • Overall network expansion exceeded • Check max. network expansion as a function of the max. cable lengths Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Support Support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.
2/5 Interleaved, Code 39, Code 128, EAN 128, EAN / UPC, Codabar, Code 93, GS1 DataBar Omnidirectional Bar code contrast (PCS) Ambient light tolerance 2000 lx (on the bar code) Number of bar codes per scan Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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This is a Class A product. In a domestic environment this product may cause radio interference, in which case the operator may be required to take adequate measures. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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30 min), when the inside temperature rises above 15 °C, the temperature switch connects the device to the supply voltage. This is followed by the self test and the changeover to read operation. The "PWR" LED lights up showing overall readiness for operation. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Wiring through of the voltage supply to multiple heating devices is not permis- sible. Standard, M12 preassembled cable not usable (insufficient cable cross-section) Environmental data Operating temperature -35°C … +40°C range Storage temperature -20°C … +70°C range Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Wiring through of the voltage supply to multiple heating devices is not permis- sible. Standard, M12 preassembled cable not usable (insufficient cable cross-section) Environmental data Operating temperature -35°C … +40°C range Storage temperature -20°C … +70°C range Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Technical data 14.3 Dimensioned drawings 14.3.1 Line scanner with / without heating Optical axis M4, 7 mm deep M4, 6 mm deep Figure 14.1: Dimensioned drawing - line scanner Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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The optical swivel range and the opening angle are reduced on devices with heating; see "Reading field curves for heating devices" on page 86. Figure 14.2: Dimensioned drawing of oscillating-mirror scanner Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Therefore, above all, the module of a bar code is decisive for the size of the reading field. NOTE A rule of thumb: The smaller the module of the bar code is, the smaller the maximum reading distance and reading field width will be. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Zero position of the reading distance Reading conditions for the reading field curves Bar code type 2/5 Interleaved Ratio 1:2.5 ANSI specification Class A Reading rate > 75% Table 14.5: Reading conditions Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Module = 0.35 mm Module = 0.5 mm Figure 14.8: "High Density" reading field curve for line scanner The reading field curve applies for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Module = 0.5 mm Swivel range, ±20 ° Figure 14.10: Lateral "High Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Module = 0.8 mm ... 1.0 mm Figure 14.11: "Medium Density" reading field curve for line scanner The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Module = 0.8 mm ... 1.0 mm Swivel range, ±20 ° Figure 14.13: Lateral "Medium Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Module = 0.8 mm Module = 1.0 mm Figure 14.14: "Low Density" reading field curve for line scanner The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Module = 1.0 mm Swivel range, ±20 ° Figure 14.16: Lateral "Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Module = 0.8 mm Module = 1.0 mm Figure 14.17: "Ultra Low Density" reading field curve for line scanner The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Swivel range, ±20 ° Figure 14.19: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Module = 0.5 mm Figure 14.20: "High Density" reading field curve for line scanner with heating The reading field curve applies for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Swivel range, ±12 ° Figure 14.22: Lateral "High Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Module = 0.8 mm ... 1.0 mm Figure 14.23: "Medium Density" reading field curve for line scanner with heating The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Swivel range, ±12 ° Figure 14.25: Lateral "Medium Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
Module = 1.0 mm Figure 14.26: "Low Density" reading field curve for line scanner with heating The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Swivel range, ±12 ° Figure 14.28: Lateral "Low Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Module = 1.0 mm Figure 14.29: "Ultra Low Density" reading field curve for line scanner with heating The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Swivel range, ±12 ° Figure 14.31: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in Table 14.5. Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Oscillating-mirror scanner 501 05467 BCL 500 SF 102 H Line scanner, front beam exit, with heating 501 05469 BCL 500 OF 100 H Oscillating-mirror scanner with heating 501 05470 Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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TS 02-4-SA M12 M12 connector with integrated terminating resistor for BUS OUT 50038539 Table 15.6: Accessories – Cables Type designation Description Part no. KB USB-Service USB service cable 50107726 Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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External USB parameter memory 50108833 Table 15.8: Mounting device accessories Type designation Description Part no. BT 56 Mounting device for rod 50027375 BT 59 Mounting device for ITEM 50111224 Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
APOSTROPHE Apostrophe OPEN. PARENTHESIS Open parenthesis CLOS. PARENTHESIS Closed parenthesis ASTERISK Asterisk PLUS Plus sign COMMA Comma HYPHEN (MINUS) Hyphen PERIOD (DECIMAL) Period (decimal) SLANT Slant Number Number Number Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Grave accent Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic GmbH + Co. KG BCL 500 / BCL 501...
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Address Address of the BCL 500i \ BCL 501i BUS OUT multiNet Master Maximum number of 0 … 31, number of slave participants in the Leuze multiNet slaves multiNet slave Slave address 0 … 31, station number of the slave Language selec- Deutsch / English / Español / Français / Italiano / Chinese...
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