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Summary of Contents for Leuze BPS 3007i
- Page 1 Original operating instructions BPS 3007i Bar code positioning system We reserve the right to make technical changes EN • 2023-02-23 • 50148853...
- Page 2 © 2023 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG BPS 3007i...
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Page 3: Table Of Contents
Cable lengths and shielding .................... 31 Starting up the device – Basic configuration........... 32 Configuring the SSI interface .................... 32 7.1.1 Principal functionality of the SSI interface ................. 32 Configuration via the switches of the connection hood ............ 33 Leuze electronic GmbH + Co. KG BPS 3007i... - Page 4 12.5 Bar code tapes ........................ 48 12.5.1 Standard bar code tapes .................... 48 12.5.2 Special bar code tapes ...................... 48 12.5.3 Twin tapes ......................... 49 12.5.4 Repair tapes ........................ 49 EC Declaration of Conformity................ 50 Appendix...................... 51 14.1 Bar code sample ........................ 51 Leuze electronic GmbH + Co. KG BPS 3007i...
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Page 5: About This Document
Bar code positioning system Electromagnetic compatibility European standard Functional earth IO or I/O Input/Output Light Emitting Diode National Electric Code PELV Protective Extra-Low Voltage Synchronous Serial Interface (Digital Synchronous Serial Interface) Universal Serial Bus Ultraviolet Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 6: Safety
CAUTION Use only approved bar code tapes! The bar code tapes approved by Leuze and listed on the Leuze website as accessories are an essential part of the measurement system. Bar code tapes not approved by Leuze are not allowed. -
Page 7: Competent Persons
Ä Do not carry out modifications or otherwise interfere with the device. The device must not be tampered with and must not be changed in any way. Ä The use of a bar code tape not approved by Leuze is equivalent to an intervention in or change to the device/measurement system. -
Page 8: Device Description
• Positioning with submillimeter accuracy from 0 to 10,000 m • For the control at high traverse rates of up to 10 m/s • Working range: 50 to 170 mm; enables flexible mounting positions • Interface: SSI Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 9: Accessories
The MK 3007 connection hood makes it possible to connect the BPS directly and without additional con- nectors. • The MK 3007 features cable bushings in which the shielding connection for the interface cable is also located, and • a Mini-B type USB socket. Leuze electronic GmbH + Co. KG BPS 3007i... - Page 10 ≈ 15 mm ≈ 55 mm ≈ 8 mm Diameter of contact area, cable: 6 … 9.5 mm Diameter of contact area, shield: 5 … 9.5 mm Fig. 3.4: Cable fabrication for connection hoods with spring-cage terminals Leuze electronic GmbH + Co. KG BPS 3007i...
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Page 11: Display Elements
• No data on the host interface LED 2 No supply voltage Green, flashing Initialization of the host interface • No communication Green, continuous light Host interface active • Communication possible Red, flashing Communication error detected Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 12: Bar Code Tape
Standard bar code tapes in fixed length increments as well as special bar code tapes with custom tape start value, tape end value, custom length and height can be found on the Leuze website in the acces- sories for the BPS 3000i devices. -
Page 13: Twin Tapes
An entry wizard for twin tapes with custom tape start value, tape end value, custom length and height is available on the Leuze website under devices BPS 3000i - Accessories tab. The entry wizard provides support when entering the individual pieces of tape data and creates a query or order form with the correct part number and type designation. -
Page 14: Applications
• The Leuze bar code tape is very robust, highly flexible and, thanks to the self-adhesive back, can be easily integrated into your overall mechanical system. It can be fit optimally to both vertical as well as horizontal curved paths and thereby reliably facilitates trouble-free and reproducible measurement at any point in your system with sub-millimeter accuracy. -
Page 15: High-Bay Storage Device
Applications High-bay storage device Fig. 4.1: Stacker crane Ä Position measurement for regulation tasks Ä Precise positioning with a reproducibility of ± 0.15 mm Ä Control at high traverse rates of up to 10 m/s Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 16: Electrical Monorail System
Applications Electrical monorail system Fig. 4.2: Electrical monorail system Ä Positioning from 0 to 10,000 meters Ä The working range from 50 - 170 mm allows for mounting positions and reliable position detection at varying distances Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 17: Gantry Cranes
Applications Gantry cranes Fig. 4.3: Gantry cranes Ä Scratch- and smudge-proof, UV-resistant bar code tapes Ä Synchronous positioning with twin tapes on both rails Ä Mounting device for fast, precise mounting with one screw Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 18: Mounting
BCB. Ä Avoid position bar code labels with the value 00000. Measurements to the left of the center of a 00000 label produce negative position values that may not be displayed correctly. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 19: Cutting Bar Code Tapes
If there is a gap without tape after the preceding BCB, it must be at least 300 mm wide before the subse- quent BCB is affixed. The first bar code value of the subsequent BCB must differ by at least 20 (200 mm) from the last bar code value of the preceding BCB. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 20: Mounting The Bcb
If a bar code tape was damaged, e.g., by falling parts, you can download a repair kit for the BCB from the Internet (see chapter 9.2.2 "BCB repair with repair kit"). Ä Use the bar code tape created with the repair kit only temporarily as an emergency solution. Leuze electronic GmbH + Co. KG BPS 3007i... - Page 21 Ä BCB mounting in curves decreases the absolute measurement accuracy of the BPS, since the distance between two bar codes is no longer exactly 40 mm. Ä In areas where the BCB is fanned out around curves, limitations of the reproducibility must be expected. Leuze electronic GmbH + Co. KG BPS 3007i...
- Page 22 Twin tapes are provided with duplicate numbering. As a result, it is not necessary to affix the BCBs upside down in order to have the same values at the same position. Twin bar code tape 1 Twin bar code tape 2 Fig. 5.6: Mounting twin bar code tapes Leuze electronic GmbH + Co. KG BPS 3007i...
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Page 23: Mounting The Bar Code Positioning System
• Direct mounting using four M4 mounting threads on the rear side of the device NOTICE If the BTU 0300M-W mounting device is used to mount the device, the new device is automati- cally aligned correctly should it be necessary to exchange a device. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 24: Mounting Instructions
The beam of the BPS must be oriented at an incline of 7° to the bar code tape (see following figure). When positioning, make certain that the angle of radiation to the rear side of the housing is 90 ° and the reading distance to the bar code tape is maintained. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 25: Mounting With The Btu 0300M-W Mounting Device
For ordering information see chapter 12 "Order guide and accessories"; for dimensioned drawing see chap- ter 11.4 "Dimensioned drawings: Accessories". Clamp profile Clamping jaws Screw terminal Fig. 5.9: Mounting the BPS with the BTU 0300M-W mounting device Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 26: Mounting With The Bt 300 W Mounting Bracket
Fig. 5.10: Dimensioned drawing of rear of BPS Ä Mount the BPS on the system with M4 fastening screws (not included in delivery contents). Maximum tightening torque of the fastening screws: 2 Nm Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 27: Electrical Connection
The MS 3007 connection hood features two M12 connector plugs and a Mini-B type USB socket. PWR / SW IN/OUT: M12 plug (A-coded) SERVICE: Mini-B USB socket (behind protective cap) HOST / BUS IN: M12 plug (B-coded), SSI BUS OUT: not equipped Fig. 6.1: MS 3007 connection hood, connections Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 28: Mk 3007 Connection Hood With Spring-Cage Terminals
All electrical disturbances (EMC couplings) are discharged via the functional earth connec- tion. Ä Connect connection PWR / SW IN/OUT to the supply voltage or the switching inputs/outputs. Ä Connect connection SSI (HOST / BUS IN) to your SSI interface. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 29: Pin Assignment
Switching output NOTICE Switching output SWIO1 At the output of the BPS (SWIO1), no switching outputs may be connected from external sen- sors/devices. The switching output of the BPS may otherwise malfunction. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 30: Ssi (Host / Bus In)
The housing is at the potential of the func- tional earth via pin 5. NOTICE Use preassembled cables! Ä If possible, use the preassembled cables from Leuze (see chapter 12.3 "Cables acces- sories"). NOTICE Data cables for the SSI interface! Ä... -
Page 31: Cable Lengths And Shielding
The maximum possible cable length of the SSI connection is dependent on the used cable and the data rate. Tab. 6.3: SSI cable lengths according to the data rate Data rate [kbit/s] Maximum cable length [m] Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 32: Starting Up The Device - Basic Configuration
If the off-cycle of data transmission is interrupted for longer than t = 20 µs, the next cycle will begin with a completely new transmission cycle. If a new transmission cycle is started before time t elapses, the previous value is output again. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 33: Configuration Via The Switches Of The Connection Hood
Hexadecimal rotary switch S2 for setting the resolution Ä Set the resolution of the position measurement via rotary switch S2. Tab. 7.1: Configuration via rotary switch S2 Switch position Position resolution [mm] Default 0.01 Default Default Default Default Default Default Default Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 34: Diagnosis And Troubleshooting
NOTICE Contact Leuze subsidiary/customer service. Ä If you are unable to rectify a fault, contact the Leuze branch responsible for you or call the Leuze customer service (see chapter 10 "Service and support"). Operating indicators of the LEDs You can ascertain general causes of errors via the PWR and NET status LEDs (see chapter 3.3 "Display elements"). - Page 35 Code not in the working range of the Align the BPS with the bar code tape (working range 50 mm … 170 mm) Faulty measurement Wrong bar code tape Use Leuze bar code tape …G40… value BCB grid different from BPS configura- tion Leuze electronic GmbH + Co. KG...
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Page 36: Care, Maintenance And Disposal
The device does not normally require any maintenance by the operator. Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 10 "Ser- vice and support"). -
Page 37: Disposing
40 mm. Check that the printed values increase by 4 (BCB G40 …). 000040 000044 000048 000052 Leuze Leuze Leuze Leuze Fig. 9.1: Checking the print result – BCB G40 …-repair kit (40 mm gird) Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 38: Service And Support
Service and support Service and support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum. -
Page 39: Technical Data
At a reading distance of 50 mm, the reading field width is 120 mm. At a reading distance beyond 100 mm, the reading field width is 160 mm (see BPS reading field curve). -100 Reading field width [mm] Reading distance [mm] Fig. 11.1: BPS reading field curve Leuze electronic GmbH + Co. KG BPS 3007i... - Page 40 (H x W x D) 64.0 mm x 43.5 mm x 83.5 mm hood Tab. 11.5: Environmental data Air humidity max. 90% rel. humidity, non-condensing Vibration IEC 60068-2-6, test Fc Shock IEC 60068-2-27, test Ea Continuous shock Electromagnetic compatibility IEC 61000-6-3 IEC 61000-6-2 (contains IEC 61000-4-2, -3, -4, -5, -6) Tab. 11.6: Certifications, conformity Conformity Leuze electronic GmbH + Co. KG BPS 3007i...
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Page 41: 11.1.1 Bps
Dimensions of bar code tape … G40 … Grid 40 mm Standard height 47 mm, 25 mm Length 0 … 5 m, 0 … 10 m, 0 … 20 m, …, 0 … 150 m, 0 … 200 m; Special lengths and special encodings: see chapter 12 "Order guide and accessories" Tape tolerance ±1 mm per meter Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 42: Dimensioned Drawings
Technical data 11.3 Dimensioned drawings all dimensions in mm Reference point for the bar code position Optical axis Fig. 11.2: Dimensioned drawing BPS without connection hood Leuze electronic GmbH + Co. KG BPS 3007i... - Page 43 Technical data all dimensions in mm Fig. 11.3: Dimensioned drawing BPS with MS 3007 connection hood all dimensions in mm Fig. 11.4: Dimensioned drawing BPS with MK 3007 connection hood Leuze electronic GmbH + Co. KG BPS 3007i...
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Page 44: Dimensioned Drawings: Accessories
Technical data 11.4 Dimensioned drawings: Accessories all dimensions in mm Fig. 11.5: Dimensioned drawing MS 3007 connection hood all dimensions in mm Fig. 11.6: Dimensioned drawing MK 3007 connection hood Leuze electronic GmbH + Co. KG BPS 3007i... - Page 45 Technical data all dimensions in mm Fig. 11.7: Dimensioned drawing BTU 0300M‑W mounting device all dimensions in mm Fig. 11.8: Dimensioned drawing BT 300-W mounting bracket Leuze electronic GmbH + Co. KG BPS 3007i...
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Page 46: Dimensioned Drawing Bar Code Tape
Technical data 11.5 Dimensioned drawing bar code tape 1,28 38,72 000040 000044 000048 Leuze Leuze Leuze all dimensions in mm Fig. 11.9: Dimensioned drawing bar code tape … G40 … with 40 mm grid Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 47: Order Guide And Accessories
M12 axial socket, B-coded, for SSI, shielded Tab. 12.6: Mounting device accessories Part no. Part designation Description 50124941 BTU 0300M-W Mounting device for wall mounting – precise align- ment of the BPS without adjustment (easy-mount). 50121433 BT 300 W Mounting bracket Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 48: Bar Code Tapes
• Special bar code tapes over 300 m in length are wound and delivered on multiple rolls. An entry wizard is available for special bar code tapes on the Leuze website under devices BPS 3000i - Ac- cessories tab. The entry wizard provides support when entering the individual pieces of tape data and cre- ates a query or order form with the correct part number and type designation. -
Page 49: 12.5.3 Twin Tapes
• Repair tapes are usually delivered wound on a roll. An entry wizard is available for repair tapes on the Leuze website under devices BPS 3000i - Accessories tab. The entry wizard provides support when entering the individual pieces of tape data and creates a query or order form with the correct part number and type designation. -
Page 50: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity The bar code positioning systems of the BPS 3000i series have been developed and manufactured in ac- cordance with the applicable European standards and directives. Leuze electronic GmbH + Co. KG BPS 3007i... -
Page 51: Appendix
Appendix Appendix 14.1 Bar code sample Bar code tape … G40 … with 40 mm grid 000000 000004 000008 000012 Leuze Leuze Leuze Leuze Fig. 14.1: Continuous, 40 mm grid Leuze electronic GmbH + Co. KG BPS 3007i...
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