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Original operating instructions BPS 3048i Bar code positioning system We reserve the right to make technical changes EN • 2023-02-23 • 50148856...
Text passages with this symbol provide you with further information. Symbol for action steps Text passages with this symbol instruct you to perform actions. Symbol for action results Text passages with this symbol describe the result of the preceding action. Leuze electronic GmbH + Co. KG BPS 3048i...
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Light Emitting Diode Media Access Control National Electric Code PELV Protective Extra-Low Voltage SNMP Simple Network Management Protocol Programmable Logic Control Programmable Logic Control Transmission Control Protocol User Datagram Protocol Universal Serial Bus Ultraviolet Leuze electronic GmbH + Co. KG BPS 3048i...
CAUTION Use only approved bar code tapes! The bar code tapes approved by Leuze and listed on the Leuze website as accessories are an essential part of the measurement system. Bar code tapes not approved by Leuze are not allowed.
Ä Do not carry out modifications or otherwise interfere with the device. The device must not be tampered with and must not be changed in any way. Ä The use of a bar code tape not approved by Leuze is equivalent to an intervention in or change to the device/measurement system.
• For the control at high traverse rates of up to 10 m/s • Simultaneous position and speed measurement • Working range: 50 to 170 mm; enables flexible mounting positions • Interface: PROFINET IO/RT Leuze electronic GmbH + Co. KG BPS 3048i...
Ä When fabricating cables, we recommend against using wire-end sleeves. NOTICE The shield is automatically contacted when the cable is lead into the metal screw fitting and fas- tened when the cord grip is closed. Leuze electronic GmbH + Co. KG BPS 3048i...
LED indicators on the device housing The device housing features the following multicolor LED indicators as primary display element: • PWR • NET Fig. 3.5: Indicators on the device housing PWR LED NET LED Leuze electronic GmbH + Co. KG BPS 3048i...
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• Device waiting for communication to be re-es- tablished • No data exchange Green, continuous light • Communication with IO-Controller established • Data exchange active Orange, flashing PROFINET wave function activated Red, flashing • No data exchange Leuze electronic GmbH + Co. KG BPS 3048i...
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Meaning of the LED indicators on the connection hood Color, state Description ACT0/LINK0 Green, continuous light Ethernet connected (LINK) Yellow, flickering light Data communication (ACT) ACT1/LINK1 Green, continuous light Ethernet connected (LINK) Yellow, flickering light Data communication (ACT) Leuze electronic GmbH + Co. KG BPS 3048i...
Standard bar code tapes in fixed length increments as well as special bar code tapes with custom tape start value, tape end value, custom length and height can be found on the Leuze website in the acces- sories for the BPS 3000i devices.
An entry wizard for twin tapes with custom tape start value, tape end value, custom length and height is available on the Leuze website under devices BPS 3000i - Accessories tab. The entry wizard provides support when entering the individual pieces of tape data and creates a query or order form with the correct part number and type designation.
NOTICE The warning threshold preset ex works for a reading quality < 60 % as well as a switch-off threshold for a reading quality < 30 % corresponds to Leuze's experience in a typical applica- tion. For applications that involve an intentional interruption of the bar code tape (switches, expan- sion gaps, vertical slopes/descents), the preset limit values can be adapted to the respective ap- plication.
• The Leuze bar code tape is very robust, highly flexible and, thanks to the self-adhesive back, can be easily integrated into your overall mechanical system. It can be fit optimally to both vertical as well as horizontal curved paths and thereby reliably facilitates trouble-free and reproducible measurement at any point in your system with sub-millimeter accuracy.
High-bay storage device Fig. 5.1: Stacker crane Ä Simultaneous position and speed measurement for regulation tasks Ä Precise positioning with a reproducibility of ± 0.15 mm Ä Control at high traverse rates of up to 10 m/s Leuze electronic GmbH + Co. KG BPS 3048i...
Applications Electrical monorail system Fig. 5.2: Electrical monorail system Ä Positioning from 0 to 10,000 meters Ä The working range from 50 - 170 mm allows for mounting positions and reliable position detection at varying distances Leuze electronic GmbH + Co. KG BPS 3048i...
Applications Gantry cranes Fig. 5.3: Gantry cranes Ä Scratch- and smudge-proof, UV-resistant bar code tapes Ä Synchronous positioning with twin tapes on both rails Ä Mounting device for fast, precise mounting with one screw Leuze electronic GmbH + Co. KG BPS 3048i...
BCB. Ä Avoid position bar code labels with the value 00000. Measurements to the left of the center of a 00000 label produce negative position values that may not be displayed correctly. Leuze electronic GmbH + Co. KG BPS 3048i...
If there is a gap without tape after the preceding BCB, it must be at least 300 mm wide before the subse- quent BCB is affixed. The first bar code value of the subsequent BCB must differ by at least 20 (200 mm) from the last bar code value of the preceding BCB. Leuze electronic GmbH + Co. KG BPS 3048i...
If a bar code tape was damaged, e.g., by falling parts, you can download a repair kit for the BCB from the Internet (see chapter 10.2.2 "BCB repair with repair kit"). Ä Use the bar code tape created with the repair kit only temporarily as an emergency solution. Leuze electronic GmbH + Co. KG BPS 3048i...
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Ä BCB mounting in curves decreases the absolute measurement accuracy of the BPS, since the distance between two bar codes is no longer exactly 40 mm. Ä In areas where the BCB is fanned out around curves, limitations of the reproducibility must be expected. Leuze electronic GmbH + Co. KG BPS 3048i...
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Twin tapes are provided with duplicate numbering. As a result, it is not necessary to affix the BCBs upside down in order to have the same values at the same position. Twin bar code tape 1 Twin bar code tape 2 Fig. 6.6: Mounting twin bar code tapes Leuze electronic GmbH + Co. KG BPS 3048i...
BPS (50 … 170 mm) while the system is in motion. NOTICE For parallel mounting, maintain the minimum distance! Ä Maintain the minimum distance of 300 mm if you mount two BPS next to or above one an- other. Leuze electronic GmbH + Co. KG BPS 3048i...
Ä Mount the BT 300 W mounting bracket on the system side with M6 fastening screws (included in deliv- ery contents). Ä Mount the BPS on the mounting bracket with M4 fastening screws (included in delivery contents). Maximum tightening torque of the M4 fastening screws: 2 Nm Leuze electronic GmbH + Co. KG BPS 3048i...
Fig. 6.9: Dimensioned drawing of rear of BPS Ä Mount the BPS on the system with M4 fastening screws (not included in delivery contents). Maximum tightening torque of the fastening screws: 2 Nm Leuze electronic GmbH + Co. KG BPS 3048i...
• If a BPS device exchange is performed on-site, the device name for the new BPS is taken over auto- matically. Manual configuration of the exchanged device and re-naming of the device name are not necessary. • The control can immediately access the exchanged BPS. Leuze electronic GmbH + Co. KG BPS 3048i...
Ä PROFINET linear topology: Connect the HOST / BUS IN connection to the BUS OUT connection of the upstream BPS with the interconnection cable. Connect the BUS OUT connection to the HOST / BUS IN connection of the downstream BPS with the interconnection cable. Leuze electronic GmbH + Co. KG BPS 3048i...
Ä PROFINET linear topology: Connect the HOST / BUS IN connection to the BUS OUT connection of the upstream BPS with the interconnection cable. Connect the BUS OUT connection to the HOST / BUS IN connection of the downstream BPS with the interconnection cable. Leuze electronic GmbH + Co. KG BPS 3048i...
If SWIO1 or SWIO2 is to be used as digital input or output, the configuration must be performed in module 4 (see chapter 8.4.6 "Module 4 – Input/output IO 1") or module 5 (see chapter 8.4.7 "Module 5 – Input/output IO 2"). NOTICE Maximum input current Ä The input current of the respective switching input is maximum 8 mA. Leuze electronic GmbH + Co. KG BPS 3048i...
Transmit Data + Receive Data + Transmit Data - Receive Data - Not connected NOTICE Use preassembled cables! Ä If possible, use the preassembled cables from Leuze (see chapter 13.3 "Cables acces- sories"). Leuze electronic GmbH + Co. KG BPS 3048i...
4-pin, M12-socket (D-coded) or terminal block for connection to BUS OUT. Fig. 7.6: BUS OUT connection Tab. 7.3: BUS OUT pin assignment Pin/terminal Designation Assignment Transmit Data + Receive Data + Transmit Data - Receive Data - Not connected Leuze electronic GmbH + Co. KG BPS 3048i...
Electrical connection NOTICE Use preassembled cables! Ä If possible, use the preassembled cables from Leuze (see chapter 13.3 "Cables acces- sories"). NOTICE Self-configured cables with PROFINET interface! Ä Ensure adequate shielding. The entire interconnection cable must be shielded and earthed.
PROFINET - wiring NOTICE Strictly observe during PROFINET wiring! Ä Use the preassembled cables from Leuze (see chapter 13.3 "Cables accessories") or the recommended connectors/sockets. Ä Always use a CAT 5 Ethernet cable for the wiring. Ä For the conversion of the connection technology from M12 to RJ45, use the KDS ET M12 / RJ 45 W - 4P adapter (see chapter 13.4 "Other accessories").
Max. segment length: 100 m Shielding absolutely nec- BPS to the last BPS for 100Base-TX twisted pair essary (min. CAT 5) Switching input 10 m Not necessary Switching output 10 m Not necessary BPS power supply unit 30 m Not necessary Leuze electronic GmbH + Co. KG BPS 3048i...
Ä If necessary, add the IP address and the device name to the "Address Link Label". Ä Affix the "Address Link Label" in the documents, e.g., in the installation diagram, according to the posi- tion of the device. Leuze electronic GmbH + Co. KG BPS 3048i...
Ä To prepare the control: Assign an IP address to the IO controller Prepare the control system for consistent data transmission. Ä Install the GSDML file for the subsequent configuration of the BPS. Leuze electronic GmbH + Co. KG BPS 3048i...
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During operation of the BPS on the PROFINET all parameters are set to default values. If these parame- ters are not changed by the user, the device functions with the default settings delivered by Leuze. The de- fault settings of the BPS can be found in the module descriptions.
Number of the activated pro- file. 1: BPS profile Integration 1.0 … 1.4 Bit field 2 … 16 Measure- Number of successive mea- depth ments surements that the BPS uses for position determina- tion. Leuze electronic GmbH + Co. KG BPS 3048i...
If a preset is active, this has priority over the offset. Input data Rel. Data Value range Init Unit Explanation addr. type value Metr. Inch Position sign -2.000.000.000 … Scaled Current position 32 bit +2,000,000,000 Leuze electronic GmbH + Co. KG BPS 3048i...
(Teach Preset). • The module contains output data (with output data length of 5 bytes), but no parameters and no input data. Leuze electronic GmbH + Co. KG BPS 3048i...
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Output event occurs. 0: LOW (output), transition 1 → 0 1: HIGH (output), transition 0 → 1 If the I/O is configured as an in- put, it responds edge-triggered. Leuze electronic GmbH + Co. KG BPS 3048i...
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BPS via bit 0.0 in the output data 0: OFF 1: ON 0 … 1 ------------- Device error: If the BPS detects a device er- ror, the output is set. 0: OFF 1: ON Leuze electronic GmbH + Co. KG BPS 3048i...
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BPS returns valid measurement values after approx. 10 ms. If the BPS is reactivated from standby, the motor must first reach its nominal rotational speed. It takes a few seconds before the BPS returns any valid measurement values. Leuze electronic GmbH + Co. KG BPS 3048i...
The parameter defines the level of the output at which the Output event occurs. 0: LOW (output), transition 1 → 0 1: HIGH (output), transition 0 → 1 If IO 2 is configured as an in- put, it responds edge-triggered. Leuze electronic GmbH + Co. KG BPS 3048i...
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BPS via bit 0.0 in the output data 0: OFF 1: ON 0 … 1 ------------- Device error: If the BPS detects a device er- ror, the output is set. 0: OFF 1: ON Leuze electronic GmbH + Co. KG BPS 3048i...
• Various device functions are controlled via the output data. • The module contains input data (with input data length of 2 bytes) and output data (with output data length of 2 bytes), but no parameters. Leuze electronic GmbH + Co. KG BPS 3048i...
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0: OK 1: Value less than limit Standby active 0 … 1 ------------ Signals an active standby. 0: No standby 1: Standby active Leuze electronic GmbH + Co. KG BPS 3048i...
• If the problem with the calculation lasts for a longer period of time, it is possible to configure how the BPS is to behave. • The module contains parameters (with parameter data length of 8 bytes), but no input data and no out- put data. Leuze electronic GmbH + Co. KG BPS 3048i...
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Speed in the case of an er- (speed) ror: 0: OFF (immediately outputs the value of the Speed in the case of error parameter) 1: ON (outputs the last valid speed for the configured er- ror delay time) Leuze electronic GmbH + Co. KG BPS 3048i...
001 = 1: 2 ms 010 = 2: 4 ms 011 = 3: 8 ms 100 = 4: 16 ms 101 = 5: 32 ms Input data Rel. Data Value range Init Unit Explanation addr type value Metr. Inch Speed sign -1,000,000 … Scaled Current speed. 32 bit +1,000,000 Leuze electronic GmbH + Co. KG BPS 3048i...
The entire BCB is corrected with the default value of 10,000,000 for the range end. • The module contains parameters (with parameter data length of 10 bytes), but no input data and no output data. Leuze electronic GmbH + Co. KG BPS 3048i...
Reading quality unsign 0 … 100 ------------- Insensitivity towards smoothing changes of the quality. 8 bit The higher this value is, the less of an effect a change has on the reading quality. Leuze electronic GmbH + Co. KG BPS 3048i...
(BCB) re- 1: Decreasing sults in a decreasing read direction. If bits 0.0 and 0.1 are not set (0), no read di- rection can currently be determined. Input data length: 2 bytes Leuze electronic GmbH + Co. KG BPS 3048i...
Ä Analyze the cause of the error using the operation indicators and the error messages and rectify the er- ror. NOTICE Contact Leuze subsidiary/customer service. Ä If you are unable to rectify a fault, contact the Leuze branch responsible for you or call the Leuze customer service (see chapter 11 "Service and support"). 9.1.1 PROFINET-specific diagnostics The following diagnostics options are available with PROFINET: •...
(see chapter 9.3 "Checklist for No valid measurement value causes of errors") Red, continuous light Error Contact Leuze customer service (see chapter 11 "Service and sup- Device function is limited port") Internal device error Leuze electronic GmbH + Co. KG BPS 3048i...
Wrong device name set Check configuration, in particular with respect to address assignment (device names/IP address/MAC ID) Incorrect configuration Check configuration, in particular with respect to address assignment (device names/IP address/MAC ID) Different protocol settings Check protocol settings Leuze electronic GmbH + Co. KG BPS 3048i...
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Code not in the working range of the Align the BPS with the bar code tape (working range 50 mm … 170 mm) Faulty measurement Preset or offset active Check the parameter settings in the value GSDML file Incorrect unit or resolution configured Leuze electronic GmbH + Co. KG BPS 3048i...
The device does not normally require any maintenance by the operator. Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 11 "Ser- vice and support").
Service and support Service and support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.
At a reading distance of 50 mm, the reading field width is 120 mm. At a reading distance beyond 100 mm, the reading field width is 160 mm (see BPS reading field curve). -100 Reading field width [mm] Reading distance [mm] Fig. 12.1: BPS reading field curve Leuze electronic GmbH + Co. KG BPS 3048i...
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(H x W x D) 64.0 mm x 43.5 mm x 83.5 mm hood Tab. 12.5: Environmental data Air humidity max. 90% rel. humidity, non-condensing Vibration IEC 60068-2-6, test Fc Shock IEC 60068-2-27, test Ea Continuous shock Electromagnetic compatibility IEC 61000-6-3 IEC 61000-6-2 (contains IEC 61000-4-2, -3, -4, -5, -6) Tab. 12.6: Certifications, conformity Conformity Leuze electronic GmbH + Co. KG BPS 3048i...
An entry wizard for twin tapes with custom tape start value, tape end value, custom length and height is available on the Leuze website under devices BPS 3000i - Accessories tab. The entry wizard provides support when entering the individual pieces of tape data and creates a query or order form for the desired twin tape.
Scratch and wipe resistant, UV resistant, moisture resistant, partly chemical resistant 12.3 Dimensioned drawings all dimensions in mm Reference point for the bar code position Optical axis Fig. 12.2: Dimensioned drawing BPS without connection hood Leuze electronic GmbH + Co. KG BPS 3048i...
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Technical data all dimensions in mm Fig. 12.3: Dimensioned drawing BPS with MS 3048 connection hood all dimensions in mm Fig. 12.4: Dimensioned drawing BPS with MK 3048 connection hood Leuze electronic GmbH + Co. KG BPS 3048i...
Technical data 12.4 Dimensioned drawings: Accessories all dimensions in mm Fig. 12.5: Dimensioned drawing MS 3048 connection hood all dimensions in mm Fig. 12.6: Dimensioned drawing MK 3048 connection hood Leuze electronic GmbH + Co. KG BPS 3048i...
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Technical data all dimensions in mm Fig. 12.7: Dimensioned drawing BTU 0300M‑W mounting device all dimensions in mm Fig. 12.8: Dimensioned drawing BT 300-W mounting bracket Leuze electronic GmbH + Co. KG BPS 3048i...
Technical data 12.5 Dimensioned drawing bar code tape 1,28 38,72 000040 000044 000048 Leuze Leuze Leuze all dimensions in mm Fig. 12.9: Dimensioned drawing bar code tape … G40 … with 40 mm grid Leuze electronic GmbH + Co. KG BPS 3048i...
BUS IN connection cable, length 2 m 50135074 KS ET-M12-4A-P7-050 BUS IN connection cable, length 5 m 50135075 KS ET-M12-4A-P7-100 BUS IN connection cable, length 10 m 50135076 KS ET-M12-4A-P7-150 BUS IN connection cable, length 15 m 50135077 KS ET-M12-4A-P7-300 BUS IN connection cable, length 30 m Leuze electronic GmbH + Co. KG BPS 3048i...
Converter from M12, D-coded, to RJ-45 socket Tab. 13.8: Mounting device accessories Part no. Part designation Description 50124941 BTU 0300M-W Mounting device for wall mounting – precise align- ment of the BPS without adjustment (easy-mount). 50121433 BT 300 W Mounting bracket Leuze electronic GmbH + Co. KG BPS 3048i...
• Special bar code tapes over 300 m in length are wound and delivered on multiple rolls. An entry wizard is available for special bar code tapes on the Leuze website under devices BPS 3000i - Ac- cessories tab. The entry wizard provides support when entering the individual pieces of tape data and cre- ates a query or order form with the correct part number and type designation.
• Repair tapes are usually delivered wound on a roll. An entry wizard is available for repair tapes on the Leuze website under devices BPS 3000i - Accessories tab. The entry wizard provides support when entering the individual pieces of tape data and creates a query or order form with the correct part number and type designation.
EC Declaration of Conformity EC Declaration of Conformity The bar code positioning systems of the BPS 3000i series have been developed and manufactured in ac- cordance with the applicable European standards and directives. Leuze electronic GmbH + Co. KG BPS 3048i...
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