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Mounting and switch-on instructions EN
Inverter
i510 protec frequency inverter NEMA 1 (IP20)
0.37 kW ... 5.5 kW
0.5 hp ... 7.5 hp
Single-phase mains connection 120 V
Single-phase mains connection 230/240 V
Three-phase mains connection 230/240 V
Three-phase mains connection 400 V
Three-phase mains connection 480 V
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Summary of Contents for Lenze i510 protec
- Page 1 Mounting and switch-on instructions EN Inverter i510 protec frequency inverter NEMA 1 (IP20) 0.37 kW ... 5.5 kW 0.5 hp ... 7.5 hp Single-phase mains connection 120 V Single-phase mains connection 230/240 V Three-phase mains connection 230/240 V Three-phase mains connection 400 V...
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Page 3: Table Of Contents
Contents Contents About this document Further documents Notations and conventions Safety instructions Basic safety instructions Application as directed Foreseeable misuse Residual hazards Product information Features Identification of the products Mechanical installation Dimensions... - Page 4 Contents Electrical installation Important notes EMC-compliant installation Connection according to UL Important notes Fusing data Branch Circuit Protection (BCP) Mains connection 1-phase mains connection 120 V Connection diagrams Terminal data Fusing data 1-phase mains connection 230/240 V Connection diagrams Terminal data Fusing data 1-phase mains connection 230/240 V "Light Duty"...
- Page 5 Contents Networks CANopen Modbus RTU Commissioning Important notes Initial switch-on and functional test Using accessories Keypad Keypad operating mode Function of keypad keys in operating mode Keypad parameterisation mode Function of the keypad keys in the parameterisation mode Diagnostics and fault elimination LED status display Technical data Standards and operating conditions...
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Page 6: About This Document
Download in different formats from the EASY Product Finder EPLAN macros Project planning, documentation and management of projects for EPLAN P8. Device descriptions Standardized files for network configuration Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads... -
Page 7: Notations And Conventions
About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools... -
Page 8: Safety Instructions
The procedural notes and circuit details described are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described. -
Page 9: Application As Directed
Safety instructions Foreseeable misuse Application as directed • The product serves to control three-phase AC motors and servo motors. • The product must only be actuated with motors that are suitable for the operation with inverters. • The product is not a household appliance, but is only designed as a component for commercial or professional use in terms of EN 61000−3−2. -
Page 10: Residual Hazards
Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system. - Page 11 Safety instructions Residual hazards Motor If there is a short circuit of two power transistors, a residual movement of up to 180°/number of pole pairs can occur at the motor! (e. g. 4-pole motor: residual movement max. 180°/2 = 90°).
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Page 12: Product Information
Product information Features Product information Features 0.37 kW ... 5.5 kW Network status LEDs Control terminals Standard I/O Memory module Diagnostic module Keypad, WLAN module or X2xx Netw rk, Option USB module CANopen or Modbus RTU Inverter status LEDs X100 Mains connection Relay output Shield connection control cable... -
Page 13: Identification Of The Products
Product information Identification of the products Identification of the products In tables, the first 9 digits of the corresponding product code are used to identify the products: Product code I 5 1 A P □□□ □ □ □ □ □ □ □ □□□ Product type Inverter Product family... -
Page 14: Mechanical Installation
Mechanical installation Mechanical installation Dimensions The specified installation clearances are minimum dimensions to ensure a sufficient air circulation for cooling purposes. They do not consider the bend radiuses of the connecting cables. - Page 15 Mechanical installation Dimensions 0.37 kW ... 2.2 kW The dimensions in mm apply to: 0.37 kW I51AP137A..3 I51AP137D..3 0.75 kW I51AP175A..3 I51AP175D..3 I51AP175F..3 1.1 kW I51AP211D..3 I51AP211F..3 1.5 kW I51AP215D..3 I51AP215F..3 2.2 kW I51AP222F..3 Weight 1.4 kg 1.4 kg 1.5 kg 1.4 kg 1.5 kg...
- Page 16 Mechanical installation Dimensions 0.5 HP ... 3 HP The dimensions in inch apply to: 0.5 HP I51AP137A..3 I51AP137D..3 1 HP I51AP175A..3 I51AP175D..3 I51AP175F..3 1.5 HP I51AP211D..3 I51AP211F..3 2 HP I51AP215D..3 I51AP215F..3 3 HP I51AP222F..3 Weight 3.1 lb 3.1 lb 3.3 lb 3.1 lb 3.3 lb...
- Page 17 Mechanical installation Dimensions 2.2 kW ... 5.5 kW The dimensions in mm apply to: 2.2 kW I51AP222D..3 3 kW I51AP230C..3 I51AP230F..3 4 kW I51AP240C..3 I51AP240F..3 5.5 kW I51AP255F..3 Weight 1.5 kg 1.6 kg 1.6 kg...
- Page 18 Mechanical installation Dimensions 3 HP ... 7.5 HP The dimensions in inch apply to: 3 HP I51AP222D..3 4 HP I51AP230C..3 I51AP230F..3 5 HP I51AP240C..3 I51AP240F..3 7.5 HP I51AP255F..3 Weight 3.3 lb 3.5 lb 3.5 lb...
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Page 19: Electrical Installation
Electrical installation Electrical installation Important notes DANGER! Electrical voltage Possible consequences: Death or severe injuries ▶ Any work on the inverter must only be carried out in the de-energized state. ▶ After switching off the mains voltage, wait for at least 3 min before you start working. DANGER! Dangerous electrical voltage The leakage current against earth (PE) is >... - Page 20 Electrical installation Important notes Remove housing cover and remount For wiring, the housing cover must be removed and then remounted. Remove cover 1. Press a screwdriver into the housing slot on the bottom of the device. 2. Remove cover. The terminals are exposed for wiring. Mount cover 1.
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Page 21: Emc-Compliant Installation
Electrical installation EMC-compliant installation EMC-compliant installation The drive system (inverter and drive) only complies with the EMC Directive 2014/30/EU if it is installed according to the guidelines for CE-typical drive systems. These guidelines should also be followed in installations requiring FCC Part 15 or ICES 001 compliance. NOTICE Electromagnetic interferences Product and peripheral devices may be affected during operation. -
Page 22: Connection According To Ul
Electrical installation Connection according to UL Important notes Connection according to UL Important notes WARNING! ▶ UL marking ▶ The integral solid state short circuit protection included in the inverter does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code / Canadian Electrical Code and any additional local codes. -
Page 23: Fusing Data
Electrical installation Connection according to UL Fusing data NOTICE ▶ UL marking ▶ Internal overload protection rated for 125 % of the rated FLA. ▶ Marquage UL ▶ Protection contre les surcharges conçue pour se déclencher à 125 % de l'intensité assignée à pleine charge. -
Page 24: Mains Connection
Electrical installation Mains connection Mains connection The connection diagram is considered exemplary for all voltage and power classes. Deviating mains connection diagrams can be found in the corresponding chapters. 3/N/ PE AC 480 V … 3/PE 340 V ... 528 V 45 Hz ... -
Page 25: 1-Phase Mains Connection 120 V
Electrical installation Mains connection 1-phase mains connection 120 V 1-phase mains connection 120 V Connection diagrams 1/N/ PE 3/N/PE 90 V ... 132 V AC 190 V ... 208 V 1/N/ PE 1/N/ PE 90 V ... 132 V 90 V ... 132 V 45 Hz ... -
Page 26: Terminal Data
Electrical installation Mains connection 1-phase mains connection 120 V Terminal data Rated power 0.37 ... 0.75 rated Connection description Mains connection Connection X100 Connection type Pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length Tightening torque Tightening torque lb-in Required tool Screwdriver 0.5 x 3.0... -
Page 27: 1-Phase Mains Connection 230/240 V
Electrical installation Mains connection 1-phase mains connection 230/240 V 1-phase mains connection 230/240 V Connection diagrams 2/N/ PE 3/N/ PE 208 V ... 240 V 208 V ... 240 V … … 2/ PE 2/ PE 170 V ... 264 V 170 V ... -
Page 28: Terminal Data
Electrical installation Mains connection 1-phase mains connection 230/240 V Terminal data Rated power 0.37 ... 1.5 rated Connection description Mains connection Connection X100 Connection type Pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length Tightening torque Tightening torque lb-in Required tool Screwdriver 0.5 x 3.0... -
Page 29: 1-Phase Mains Connection 230/240 V "Light Duty
Electrical installation Mains connection 1-phase mains connection 230/240 V "Light Duty" 1-phase mains connection 230/240 V "Light Duty" Connection diagrams 4Connection diagrams ^ 27 Terminal data 4Terminal data ^ 28 Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 23 Inverter... -
Page 30: 3-Phase Mains Connection 230/240 V
Electrical installation Mains connection 3-phase mains connection 230/240 V 3-phase mains connection 230/240 V Connection diagrams 3/N/ PE 208 V ... 240 V … 3/ PE 195 V ... 264 V 45 Hz ... 65 Hz... -
Page 31: Terminal Data
Electrical installation Mains connection 3-phase mains connection 230/240 V Terminal data Rated power 0.37 ... 1.5 2.2 ... 4 rated Connection description Mains connection Connection X100 Connection type Pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length Tightening torque Tightening torque lb-in... -
Page 32: 3-Phase Mains Connection 230/240 V "Light Duty
Electrical installation Mains connection 3-phase mains connection 230/240 V "Light Duty" 3-phase mains connection 230/240 V "Light Duty" Connection diagrams 4Connection diagrams ^ 30 Terminal data 4Terminal data ^ 31 Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 23 Inverter... -
Page 33: 3-Phase Mains Connection 400 V
Electrical installation Mains connection 3-phase mains connection 400 V 3-phase mains connection 400 V Connection diagrams 3/N/PE AC 400 V … 3/PE AC 340 V ... 528 V 45 Hz ... 65 Hz... -
Page 34: Terminal Data
Electrical installation Mains connection 3-phase mains connection 400 V Terminal data Rated power 0.75 ... 2.2 3 ... 5.5 rated Connection description Mains connection Connection X100 Connection type Pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length Tightening torque Tightening torque lb-in... -
Page 35: 3-Phase Mains Connection 400 V "Light Duty
Electrical installation Mains connection 3-phase mains connection 400 V "Light Duty" 3-phase mains connection 400 V "Light Duty" Connection diagrams 4Connection diagrams ^ 33 Terminal data 4Terminal data ^ 34 Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 23 Inverter... -
Page 36: 3-Phase Mains Connection 480 V
Electrical installation Mains connection 3-phase mains connection 480 V 3-phase mains connection 480 V Connection diagrams 3/N/PE AC 480 V … 3/PE AC 340 V ... 528 V 45 Hz ... 65 Hz... -
Page 37: Terminal Data
Electrical installation Mains connection 3-phase mains connection 480 V Terminal data Rated power 0.75 ... 2.2 3 ... 5.5 rated Connection description Mains connection Connection X100 Connection type Pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length Tightening torque Tightening torque lb-in... -
Page 38: 3-Phase Mains Connection 480 V "Light Duty
Electrical installation Mains connection 3-phase mains connection 480 V "Light Duty" 3-phase mains connection 480 V "Light Duty" Connection diagrams 4Connection diagrams ^ 36 Terminal data 4Terminal data ^ 37 Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 23 Inverter... -
Page 39: Control Connections
Electrical installation Control connections Control connections The designations of the terminals X216, X3 and X9 are located on the inside of the cover. Connection description Control terminals Relay output Connection Connection type Non-pluggable Non-pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length 0.35... -
Page 40: Networks
Electrical installation Networks CANopen Networks CANopen The network must be terminated with a 120 Ω resistor at the physically first and last node. Connect resistor to terminals TB/CH and TA/CL. Typical topologies Line " " " " X216 X216 X216 X216 Connection description CANopen... -
Page 41: Modbus Rtu
Electrical installation Networks Modbus RTU Modbus RTU The network must be terminated with a 120 Ω resistor at the physically first and last node. Connect resistor to terminals TB/CH and TA/CL. Typical topologies Line " " " " X216 X216 X216 X216 Connection description... -
Page 42: Commissioning
Commissioning Important notes Commissioning Important notes DANGER! Incorrect wiring can cause unexpected states during the commissioning phase. Possible consequences: death, severe injuries or damage to property Ensure the following before switching on the mains voltage: ▶ Wiring must be complete and correct. ▶... -
Page 43: Initial Switch-On And Functional Test
Target: Get the motor connected to the inverter to rotate in best time. Necessary conditions: • The power rating of the motor connected is appropriate for the inverter. • The parameter settings correspond to the delivery status (Lenze setting). 1. Preparation 1. Wire the power connections. -
Page 44: Using Accessories
Using accessories Keypad operating mode Using accessories Keypad Keypad operating mode Function of keypad keys in operating mode In the operating mode, the keypad can be used for local control and for manual setpoint selection. Function of keypad keys in operating mode Actuation Condition Action... -
Page 45: Keypad Parameterisation Mode
Using accessories Keypad Keypad parameterisation mode Keypad parameterisation mode Function of the keypad keys in the parameterisation mode In the parameterisation mode of the keypad you can have actual values of the inverter displayed for purposes of diagnostics and change settings of the inverter. Function of the keypad keys in the parameterisation mode Actuation Condition... -
Page 46: Diagnostics And Fault Elimination
Diagnostics and fault elimination LED status display Diagnostics and fault elimination Diagnostic interfaces Depending on the purchase order, the inverter will include one of the following modules: • No module • Keypad • WLAN module • USB module Further information on the diagnostic modules can be found here: Download Keypad 4Keypad... -
Page 47: Technical Data
Technical data EMC data Technical data Standards and operating conditions Conformities and approvals Conformities 2014/30/EU EMC Directive (reference: CE-typical drive system) 2014/35/EU Low-Voltage Directive Eurasian conformity: Electromagnetic compatibility of TP TC 020/2011 technical means TP TR 004/2011 Eurasian conformity: Safety of low voltage equipment Restrictions on the use of certain hazardous substances RoHS 2011/65/EU... -
Page 48: Motor Connection
Technical data Standards and operating conditions Electrical supply conditions Motor connection Requirements for the shielded motor cable Capacitance per unit < 150/300 pF/m C core-core/C core-shield ≤ 4 mm² / AWG 12 length < 75/150 pF/m C core-core/C core-shield ≤ 2.5 mm² / AWG 14 U = r.m.s. -
Page 49: 1-Phase Mains Connection 120 V
Technical data 1-phase mains connection 120 V Rated data 1-phase mains connection 120 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •... -
Page 50: 1-Phase Mains Connection 230/240 V
Technical data 1-phase mains connection 230/240 V Rated data 1-phase mains connection 230/240 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •... -
Page 51: 1-Phase Mains Connection 230/240 V "Light Duty
Technical data 1-phase mains connection 230/240 V "Light Duty" Rated data 1-phase mains connection 230/240 V "Light Duty" Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 40 °C (104 °F). Inverter I51AP 137D... -
Page 52: 3-Phase Mains Connection 230/240 V
Technical data 3-phase mains connection 230/240 V Rated data 3-phase mains connection 230/240 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •... -
Page 53: 3-Phase Mains Connection 230/240 V "Light Duty
Technical data 3-phase mains connection 230/240 V "Light Duty" Rated data 3-phase mains connection 230/240 V "Light Duty" Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 40 °C (104 °F). Inverter I51AP 137D... -
Page 54: 3-Phase Mains Connection 400 V Rated Data
Technical data 3-phase mains connection 400 V Rated data 3-phase mains connection 400 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •... -
Page 55: 3-Phase Mains Connection 400 V "Light Duty" Rated Data
Technical data 3-phase mains connection 400 V "Light Duty" Rated data 3-phase mains connection 400 V "Light Duty" Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 40 °C (104 °F). Inverter I51AP 175F... -
Page 56: 3-Phase Mains Connection 480 V Rated Data
Technical data 3-phase mains connection 480 V Rated data 3-phase mains connection 480 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •... -
Page 57: 3-Phase Mains Connection 480 V "Light Duty" Rated Data
Technical data 3-phase mains connection 480 V "Light Duty" Rated data 3-phase mains connection 480 V "Light Duty" Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 40 °C (104 °F). Inverter I51AP 175F... -
Page 58: Environmental Notes And Recycling
Lenze products and their packaging: Lenze products are subject in part to EU Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic devices (RoHS). This is documented accordingly in the EU Declaration of Conformity and with the CE mark. - Page 59 © 12/2020 | 13597335 | 1.0 Lenze SE Postfach 101352 · 31763 Hameln Hans-Lenze-Straße 1 · 31855 Aerzen GERMANY Hannover HRB 204803 Phone +49 5154 82-0 Fax +49 5154 82-2800 sales.de@lenze.com www.Lenze.com Lenze Americas Repair 630 Douglas Street Uxbridge, MA 01569...
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