Global drive frequency inverters hvac and pump drives power range 0.75 - 11 kw (94 pages)
Summary of Contents for Lenze i510 protec
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Mounting and switch-on instructions EN Inverter i510 protec frequency inverter NEMA 1 (IP20) 0.37 kW ... 5.5 kW 0.5 hp ... 7.5 hp Single-phase mains connection 120 V Single-phase mains connection 230/240 V Three-phase mains connection 230/240 V Three-phase mains connection 400 V...
Contents Contents About this document Further documents Notations and conventions Safety instructions Basic safety instructions Application as directed Foreseeable misuse Residual hazards Product information Features Identification of the products Mechanical installation Dimensions...
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Contents Electrical installation Important notes EMC-compliant installation Connection according to UL Important notes Fusing data Branch Circuit Protection (BCP) Mains connection 1-phase mains connection 120 V Connection diagrams Terminal data Fusing data 1-phase mains connection 230/240 V Connection diagrams Terminal data Fusing data 1-phase mains connection 230/240 V "Light Duty"...
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Contents Networks CANopen Modbus RTU Commissioning Important notes Initial switch-on and functional test Using accessories Keypad Keypad operating mode Function of keypad keys in operating mode Keypad parameterisation mode Function of the keypad keys in the parameterisation mode Diagnostics and fault elimination LED status display Technical data Standards and operating conditions...
Download in different formats from the EASY Product Finder EPLAN macros Project planning, documentation and management of projects for EPLAN P8. Device descriptions Standardized files for network configuration Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads...
About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools...
The procedural notes and circuit details described are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described.
Safety instructions Foreseeable misuse Application as directed • The product serves to control three-phase AC motors and servo motors. • The product must only be actuated with motors that are suitable for the operation with inverters. • The product is not a household appliance, but is only designed as a component for commercial or professional use in terms of EN 61000−3−2.
Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system.
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Safety instructions Residual hazards Motor If there is a short circuit of two power transistors, a residual movement of up to 180°/number of pole pairs can occur at the motor! (e. g. 4-pole motor: residual movement max. 180°/2 = 90°).
Product information Features Product information Features 0.37 kW ... 5.5 kW Network status LEDs Control terminals Standard I/O Memory module Diagnostic module Keypad, WLAN module or X2xx Netw rk, Option USB module CANopen or Modbus RTU Inverter status LEDs X100 Mains connection Relay output Shield connection control cable...
Product information Identification of the products Identification of the products In tables, the first 9 digits of the corresponding product code are used to identify the products: Product code I 5 1 A P □□□ □ □ □ □ □ □ □ □□□ Product type Inverter Product family...
Mechanical installation Mechanical installation Dimensions The specified installation clearances are minimum dimensions to ensure a sufficient air circulation for cooling purposes. They do not consider the bend radiuses of the connecting cables.
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Mechanical installation Dimensions 0.37 kW ... 2.2 kW The dimensions in mm apply to: 0.37 kW I51AP137A..3 I51AP137D..3 0.75 kW I51AP175A..3 I51AP175D..3 I51AP175F..3 1.1 kW I51AP211D..3 I51AP211F..3 1.5 kW I51AP215D..3 I51AP215F..3 2.2 kW I51AP222F..3 Weight 1.4 kg 1.4 kg 1.5 kg 1.4 kg 1.5 kg...
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Mechanical installation Dimensions 0.5 HP ... 3 HP The dimensions in inch apply to: 0.5 HP I51AP137A..3 I51AP137D..3 1 HP I51AP175A..3 I51AP175D..3 I51AP175F..3 1.5 HP I51AP211D..3 I51AP211F..3 2 HP I51AP215D..3 I51AP215F..3 3 HP I51AP222F..3 Weight 3.1 lb 3.1 lb 3.3 lb 3.1 lb 3.3 lb...
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Mechanical installation Dimensions 2.2 kW ... 5.5 kW The dimensions in mm apply to: 2.2 kW I51AP222D..3 3 kW I51AP230C..3 I51AP230F..3 4 kW I51AP240C..3 I51AP240F..3 5.5 kW I51AP255F..3 Weight 1.5 kg 1.6 kg 1.6 kg...
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Mechanical installation Dimensions 3 HP ... 7.5 HP The dimensions in inch apply to: 3 HP I51AP222D..3 4 HP I51AP230C..3 I51AP230F..3 5 HP I51AP240C..3 I51AP240F..3 7.5 HP I51AP255F..3 Weight 3.3 lb 3.5 lb 3.5 lb...
Electrical installation Electrical installation Important notes DANGER! Electrical voltage Possible consequences: Death or severe injuries ▶ Any work on the inverter must only be carried out in the de-energized state. ▶ After switching off the mains voltage, wait for at least 3 min before you start working. DANGER! Dangerous electrical voltage The leakage current against earth (PE) is >...
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Electrical installation Important notes Remove housing cover and remount For wiring, the housing cover must be removed and then remounted. Remove cover 1. Press a screwdriver into the housing slot on the bottom of the device. 2. Remove cover. The terminals are exposed for wiring. Mount cover 1.
Electrical installation EMC-compliant installation EMC-compliant installation The drive system (inverter and drive) only complies with the EMC Directive 2014/30/EU if it is installed according to the guidelines for CE-typical drive systems. These guidelines should also be followed in installations requiring FCC Part 15 or ICES 001 compliance. NOTICE Electromagnetic interferences Product and peripheral devices may be affected during operation.
Electrical installation Connection according to UL Important notes Connection according to UL Important notes WARNING! ▶ UL marking ▶ The integral solid state short circuit protection included in the inverter does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code / Canadian Electrical Code and any additional local codes.
Electrical installation Connection according to UL Fusing data NOTICE ▶ UL marking ▶ Internal overload protection rated for 125 % of the rated FLA. ▶ Marquage UL ▶ Protection contre les surcharges conçue pour se déclencher à 125 % de l'intensité assignée à pleine charge.
Electrical installation Mains connection Mains connection The connection diagram is considered exemplary for all voltage and power classes. Deviating mains connection diagrams can be found in the corresponding chapters. 3/N/ PE AC 480 V … 3/PE 340 V ... 528 V 45 Hz ...
Electrical installation Mains connection 1-phase mains connection 120 V 1-phase mains connection 120 V Connection diagrams 1/N/ PE 3/N/PE 90 V ... 132 V AC 190 V ... 208 V 1/N/ PE 1/N/ PE 90 V ... 132 V 90 V ... 132 V 45 Hz ...
Electrical installation Mains connection 1-phase mains connection 230/240 V 1-phase mains connection 230/240 V Connection diagrams 2/N/ PE 3/N/ PE 208 V ... 240 V 208 V ... 240 V … … 2/ PE 2/ PE 170 V ... 264 V 170 V ...
Electrical installation Mains connection 1-phase mains connection 230/240 V "Light Duty" 1-phase mains connection 230/240 V "Light Duty" Connection diagrams 4Connection diagrams ^ 27 Terminal data 4Terminal data ^ 28 Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 23 Inverter...
Electrical installation Mains connection 3-phase mains connection 230/240 V 3-phase mains connection 230/240 V Connection diagrams 3/N/ PE 208 V ... 240 V … 3/ PE 195 V ... 264 V 45 Hz ... 65 Hz...
Electrical installation Mains connection 3-phase mains connection 230/240 V "Light Duty" 3-phase mains connection 230/240 V "Light Duty" Connection diagrams 4Connection diagrams ^ 30 Terminal data 4Terminal data ^ 31 Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 23 Inverter...
Electrical installation Mains connection 3-phase mains connection 400 V 3-phase mains connection 400 V Connection diagrams 3/N/PE AC 400 V … 3/PE AC 340 V ... 528 V 45 Hz ... 65 Hz...
Electrical installation Mains connection 3-phase mains connection 400 V "Light Duty" 3-phase mains connection 400 V "Light Duty" Connection diagrams 4Connection diagrams ^ 33 Terminal data 4Terminal data ^ 34 Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 23 Inverter...
Electrical installation Mains connection 3-phase mains connection 480 V 3-phase mains connection 480 V Connection diagrams 3/N/PE AC 480 V … 3/PE AC 340 V ... 528 V 45 Hz ... 65 Hz...
Electrical installation Mains connection 3-phase mains connection 480 V "Light Duty" 3-phase mains connection 480 V "Light Duty" Connection diagrams 4Connection diagrams ^ 36 Terminal data 4Terminal data ^ 37 Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 23 Inverter...
Electrical installation Control connections Control connections The designations of the terminals X216, X3 and X9 are located on the inside of the cover. Connection description Control terminals Relay output Connection Connection type Non-pluggable Non-pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length 0.35...
Electrical installation Networks CANopen Networks CANopen The network must be terminated with a 120 Ω resistor at the physically first and last node. Connect resistor to terminals TB/CH and TA/CL. Typical topologies Line " " " " X216 X216 X216 X216 Connection description CANopen...
Electrical installation Networks Modbus RTU Modbus RTU The network must be terminated with a 120 Ω resistor at the physically first and last node. Connect resistor to terminals TB/CH and TA/CL. Typical topologies Line " " " " X216 X216 X216 X216 Connection description...
Commissioning Important notes Commissioning Important notes DANGER! Incorrect wiring can cause unexpected states during the commissioning phase. Possible consequences: death, severe injuries or damage to property Ensure the following before switching on the mains voltage: ▶ Wiring must be complete and correct. ▶...
Target: Get the motor connected to the inverter to rotate in best time. Necessary conditions: • The power rating of the motor connected is appropriate for the inverter. • The parameter settings correspond to the delivery status (Lenze setting). 1. Preparation 1. Wire the power connections.
Using accessories Keypad operating mode Using accessories Keypad Keypad operating mode Function of keypad keys in operating mode In the operating mode, the keypad can be used for local control and for manual setpoint selection. Function of keypad keys in operating mode Actuation Condition Action...
Using accessories Keypad Keypad parameterisation mode Keypad parameterisation mode Function of the keypad keys in the parameterisation mode In the parameterisation mode of the keypad you can have actual values of the inverter displayed for purposes of diagnostics and change settings of the inverter. Function of the keypad keys in the parameterisation mode Actuation Condition...
Diagnostics and fault elimination LED status display Diagnostics and fault elimination Diagnostic interfaces Depending on the purchase order, the inverter will include one of the following modules: • No module • Keypad • WLAN module • USB module Further information on the diagnostic modules can be found here: Download Keypad 4Keypad...
Technical data EMC data Technical data Standards and operating conditions Conformities and approvals Conformities 2014/30/EU EMC Directive (reference: CE-typical drive system) 2014/35/EU Low-Voltage Directive Eurasian conformity: Electromagnetic compatibility of TP TC 020/2011 technical means TP TR 004/2011 Eurasian conformity: Safety of low voltage equipment Restrictions on the use of certain hazardous substances RoHS 2011/65/EU...
Technical data Standards and operating conditions Electrical supply conditions Motor connection Requirements for the shielded motor cable Capacitance per unit < 150/300 pF/m C core-core/C core-shield ≤ 4 mm² / AWG 12 length < 75/150 pF/m C core-core/C core-shield ≤ 2.5 mm² / AWG 14 U = r.m.s.
Technical data 1-phase mains connection 120 V Rated data 1-phase mains connection 120 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •...
Technical data 1-phase mains connection 230/240 V Rated data 1-phase mains connection 230/240 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •...
Technical data 1-phase mains connection 230/240 V "Light Duty" Rated data 1-phase mains connection 230/240 V "Light Duty" Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 40 °C (104 °F). Inverter I51AP 137D...
Technical data 3-phase mains connection 230/240 V Rated data 3-phase mains connection 230/240 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •...
Technical data 3-phase mains connection 230/240 V "Light Duty" Rated data 3-phase mains connection 230/240 V "Light Duty" Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 40 °C (104 °F). Inverter I51AP 137D...
Technical data 3-phase mains connection 400 V Rated data 3-phase mains connection 400 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •...
Technical data 3-phase mains connection 400 V "Light Duty" Rated data 3-phase mains connection 400 V "Light Duty" Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 40 °C (104 °F). Inverter I51AP 175F...
Technical data 3-phase mains connection 480 V Rated data 3-phase mains connection 480 V Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 45 °C (113 °F). •...
Technical data 3-phase mains connection 480 V "Light Duty" Rated data 3-phase mains connection 480 V "Light Duty" Rated data The output currents apply to these operating conditions: • At switching frequency 2 kHz or 4 kHz: Ambient temperature max. 40 °C (104 °F). Inverter I51AP 175F...
Lenze products and their packaging: Lenze products are subject in part to EU Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic devices (RoHS). This is documented accordingly in the EU Declaration of Conformity and with the CE mark.
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