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Lenze i550 Preliminary

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Inverter
i550
Inverter i550 - Cabinet
Ethernet Buses
EN
PRELIMINARY
SW-Version 02.00

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Summary of Contents for Lenze i550

  • Page 1 Inverter i550 Inverter i550 - Cabinet Ethernet Buses PRELIMINARY SW-Version 02.00...

  • Page 2: Table Of Contents

    EtherCAT quick start (Lenze Controller) ....................... 24 Connection to Engineering Tools........................25 Troubleshooting ............................26 5.8.1 EtherCAT LED status display......................26 5.8.2 EtherCAT specific messages ......................26 Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 3 Speed setpoint / Actual Speed ......................55 NETword Configuration ..........................56 7.4.1 NETWordIn configuration ......................... 57 7.4.2 NETWordOut configuration ......................59 Troubleshooting ........................ 61 Inverter LED status display..........................61 Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 4: About This Manual

    The procedural notes and circuit details described in this operation manual are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described.

  • Page 5: Parameter Description

    Parameter witch are not visible on the keypad are marked in the manual as P (Without number) Parameters or selections with marking (*) are not available on all control unit types. Example: Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 6: Device Overview

    7) X20 – Memory module 3) Fieldbus Module LEDs 8) Inverter status LEDs 4) Type Plate 9) X3 – Control terminal (standard I/O) 10) Shield connection plate Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 7: Rotary Selector (Ethernet/Ip, Ethercat Only)

    The configured value is applied on next device restart or on network restart command 0x2360:0 (P508:0). Adress/Identifier setting: EtherNet/IP IP address: 0x23A1:1 (P510:1) EtherCAT Identifier: 0x2361:4 (P510:4) Active Adress/Identifier: EtherNet/IP IP address: 0x2382:1 (P511:1) EtherCAT Explicit device identifier: 0x2362:4 (P511:4) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 8: Fieldbus Connector Led

    EtherCAT Link/Activity LED: Not used Flickering if link is detected and active Fig. 3: Fieldbus connector LED 2.4 Status LED  See the chapter of the corresponding fieldbus Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 9: Fieldbus General

    AC drive profile (Predefined mapping) Used for EtherNet/IP  Lenze Legacy (Predefined mapping)  Netword IN/Out (Configurable mapping)  See chapter 7 Drive Profile for details. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 10: Profinet

    Option according Conf.Class Media Redundancy Protocol Device Class I/O Device According PN Specification V2.2 Safety Channel Support Shared Device Device Access TCI, I&M0..4 Device Profile Support Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 11: Device Description File Gsdml

    Defines the I&M1 System designation of the I/O device. 0x2381:6 I&M1 Installation site (*) i550 -- ... [--] ... -- Defines the I&M1 Installation site of the I/O device. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 12: Diagnostics

    Displays the bus error2 of the I/O device. 7: IP address error 8: Station name problem 9: DataExch left 10: Stack boot error 11: Stack online error Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 13: Errors And Error Reaction

    - Set 0x2860:1 (P201:1) “Default frequency setpoint” to “Network Frequency Setpoint” [5]. Save the parameter with 0x2022:3 (P700:3). 4. Install the GSDML-file in the Master PLC to use the i550 device over PROFINET. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 14 Go to the topological view and search the i550 in the Hardware-Catalog Double-click on it. 6. Go back to topological view and connect the i550 to the PLC using the mouse: 7. Select the correct IP address and station name if they were set before with Easy Starter.
  • Page 15 The configuration of the process data is automatically sent to the drive. Also the Bit-configuration of NetWordIN1 and NetWordOUT1. The Bit configuration can be adjusted using the “parameterization” (Baugruppeneinstellung) of the corre- sponding module. The default setting for the Lenze control word (NetWordIN1) and Lenze status word (NetWordOUT1) are as follow: Lenze control word (NetWordIN1)

  • Page 16: Profinet Connection To Engineering Tools

    Select the connection “Ethernet” in the Easy Starter Set the correct IP address of the device and add it. Now the objects of the inverter are accessible in Easy Starter. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 17: Troubleshooting

    Communic.error PROFINET communication stack initialization error (0x2859:4) (wrong station name / IP address during initializa- tion) 0x8193 33171 Configurable Inv cycl data PROFINET invalid cyclic data (IO data marked bad) (0x2859:5) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 18: Ethercat

    The termination of the last EtherCAT node is effected automatically by the slave. Switch topology The wiring can also be carried out in a star structure via an appropriate switch. For this, observe the additional runtimes. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 19: Supported Services

    The master transmits a telegram to the slave address. Each slave increments the address during the telegram cy- cle. A slave to whom a telegram is addressed recognizes the telegram by means of the address 0. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 20 -- ... [0] ... -- Set the explicit device identification value of the device with an object. (valid if rotary switches are set to 0) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 21: Diagnostics

    Fault reaction for fieldbus : Fieldbus stack initialization error (Reference see P310:1) P515:5 0x2859:5 Invalid process data (*) i550 2:Trouble Fault reaction for fieldbus: Invalid process data (Reference see P310:1) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 22: Cyclic Data Access

    (vl) A-->TPDO: Object 3 (*) i550 -- ... [0x603F0010] ... -- Mapped to Error Code (0x603F) 0x1A05:1-16 (User) A-->TPDO: Free config. object 1-16 i550 -- ... [0] ... -- Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 23 SM3 (TPDO-->Device): Supported sync types (*) i550 -- ... [Actual value] ... -- 0x1C33:5 SM3 (TPDO-->Device): Min. cycle time (*) i550 -- ... [Actual value] ... -- ns Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 24: Ethercat Quick Start (Lenze Controller)

    2. To use the i550 device over EtherCAT the ESI-file needs to be installed. 3. Add the EtherCAT master and the slave (i550) must be added to the Project. 4. The automatic configuration of the identifier of the slave can be used. (Alternatively an individual identifier can be set with Rotary Switch / Parameter) 5.

  • Page 25: Connection To Engineering Tools

    Connection to Engineering Tools 5.7 Connection to Engineering Tools The Lenze Controller provides a gateway function to establish an online connection to a field device via EtherCAT. Fig. 4: Example: EtherCAT bus system with a Lenze Controller 3231 C as gateway 1.

  • Page 26: Troubleshooting

    Communic.error EtherCAT communication stack initialization error (0x2859:4) (wrong SM settings received) 0x8193 33171 Configurable Inv cycl data EtherCAT invalid cyclic data (internal mapping de- (0x2859:5) activated during operation) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 27: Ethernet/Ip

    6 EtherNet/IP EtherNet/IP is supported from SW Version 02.01 Lenze implementation of CIP follows the standard and supports the two main types of EtherNet/IP communica- tion: Explicit Messaging (Parameter data transfer) and Implicit Messaging (Cyclic data transfer) 6.1 General Considerations 6.1.1 Network topology...

  • Page 28: Configuration

    5: Stop network communication 10: In progress 11: Action cancelled 12: Fault P510:1 0x23A1:1 IP address (*) i550 -- ... [192.168.124.16] ... -- EtherNet/IP address settings Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 29 0: 802.1Q Tag disable Enable/disable VLAN tagging 802.1Q 1: 802.1Q Tag enable P514:0 0x23A7:0 Address conflict detection (*) i550 0: Disabled Enable or disable address conflict detection 1: Enabled Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 30: Diagnosis

    3 connection messages and in addition an overall EtherNet/IP timeout on unconnected services 0x23A1:10. For a connected class 3 connection the timeout is configured by the client, the reaction within the drive can be set in 0x2859:6. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 31: Supported Objects

    Instance corresponds to the parameter's Index number and Attribute corresponds to drive parameter's subindex number. In the event the desired drive parameter has no index the user may set the attribute = Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 32: I/O Assemblies

    Input data is produced by the adapter and consumed by the scanner. The iSeries drives are always an adapter device. Depending on the assembly number the memory map of the data can have a different size and meaning. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 33: Identity Object

    The Identity Object instances parameters that may be read over Explicit Messaging. The iSeries drive shall sup- port the following Identity Object parameters: Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 34: Compatibility With Other Products

    3. Right click on the [Ethernet] network icon and select [New Module] under the Ethernet port of the Control- ler's EtherNet/IP scanner. Note: The project in RSLogix 5000 must be in the offline state to add the drive to the configuration. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 35 4. Select "ETHERNET MODULE Generic Ethernet Module" and click "Create". 5. For this example we will use Output Assembly 23 to control the drive and Input Assembly 73 to read status from the drive. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 36 "73" for the Input Assembly and size = "3". Enter "23" for the Output Assembly also with size = "3" and enter "130" as the Configuration Assembly with size = "0". Now click "OK" Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 37 Request Packet Interval (RPI) of 10.0 milliseconds as for most inverter applications it is not necessary to poll the drive more frequently than 10.0 milliseconds. Select OK to finish the network configuration to the drive. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 38 RSLogix™ 5000. To begin, select "Controller Tags" from the navigation tree. Now right click next to any tag and select "New Tag…” Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 39 It is often desirable to set a fault timeout condition to prevent the drive from operating in a runaway condition or loss of communications. In case the class#1 connection expires, the defined reac- tion in 0bject 0x2859 raised. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 40: Acyclic Data Access (Explicit Messaging)

    You can check the length of the object in the drive’s programming manual: To write a parameter value to the iSeries drive using EtherNet/IP explicit messaging set the following: Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 41 To write assembly data to the i500 using EtherNet/IP explicit messaging set the following: Message Type = CIP Generic Class = 4 (Hex) Attribute = 3 Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 42 2a with the Instance =1, and the attribute number as listed above. These variables are all data type SINT and must have the source length set to 1 byte. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 43: Ethernet/Ip Connection To Engineering Tools

    Select the connection “Ethernet” in the Easy Starter Set the correct IP address of the device and add it. Now the objects of the inverter are accessible in Easy Starter. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 44: Troubleshooting

    6.10.1 EtherNet/IP LED status display The indication of module status is a single bicolor (red/green) indicator that represents the state of the entire product per the standard CIP definition. Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 45 6 EtherNet/IP Troubleshooting Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 46: Ethernet/Ip Specific Messages

    0x8112 33042 Configurable TO expl. msg EtherNet/IP timeout explicit message (parameter (0x2859:6) communication connection expired) 0x8114 33044 Configurable TO overall comm EtherNet/IP overall communication timeout (0x2859:7) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 47: Drive Profile

    Source for AO1/AO2 NetWordIn4 0x4008:4 MAPPING P440:2, P441:2 Source for AO1/AO2 NetWordOut1 0x400A:1 ß Mapping P420:10-25 Drive States Configuration / Asyclic / Direct parameter access Parameter Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 48: Cia402

    This chapter describes the CIA402 Format This Format is normally used for EtherCAT and CAN With default settings the Lenze-State machine is active. For full compatibility with CIA402 state machine the CiA402 mode needs to be selected in 0x6060. (Selection: [2] “Velocity mode CIA402”) For detailed description about CiA402 state machine refer to CiA402 documents.

  • Page 49: Status Word

    -- ... [0] ... -- rpm CiA402 network speed setpoint P783:0 0x6044:0 Velocity actual value vl i510 i550 -- ... [Actual value] ... -- rpm CiA402 actual speed Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 50: Legacy Lenze Format

    1 = Controller Inhibited Network user fault Fault reset (01) 0->1 edge causes TRIP reset Reserved Reserved DC Brake Active 0 = Not Active 1 = Active Reserved Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 51: Status Word

    0101 = DC Brake Active 0110 = Operation Enabled 0111 = Message Active 1000 = FAULT Over-temperature warning DC Bus overvoltage Rotation (0-CW/1-CCW) Ready for Operation Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 52: Speed Setpoint / Actual Speed

    -- ... [Actual value] ... -- rpm Legacy actual speed Scaling RPM, unsigned P593:6 0x400C:6 Actual frequency i510 i550 -- ... [Actual value] ... -- Hz Legacy actual frequency Scaling 0.01Hz, unsigned Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 53: Ac Drive Profile

    NOTE: Bit processed only when NetCtrl = 1 PID off (1 – off) NOTE: Bit processed only when NetCtrl = 1 DC Brake NOTE: Bit processed only when NetCtrl = 1 Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 54: Status Word

    Current Limit reached 0 = NOT in Current Limit 1 = in Current Limit DC Brake Active 0 = DC brake NOT active 1 = DC brake active Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 55: Speed Setpoint / Actual Speed

    -- ... [Actual value] ... -- rpm Legacy actual speed Scaling RPM, unsigned P593:6 0x400C:6 Actual frequency i510 i550 -- ... [Actual value] ... -- Hz Legacy actual frequency Scaling 0.01Hz, unsigned Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 56: Netword Configuration

    Inverter  Master (NETWordOut)  NETWordOut1: Drive Status bits Value: 0x400A:1 (P591:1) Configuration: 0x2635:10-25 (P420:10-25)  NETWordOut2: Switched by Sequencer Value: 0x400A:2 (P591:2) Configuration: Sequencer parameter Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 57: Networdin Configuration

    43: User-Netw. fault 1 44: User-Netw. fault 2 45: Process controller off 46: Set PID output to 0 47: PID integrator disabled 48: PID influence ramps active Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 58 Function of Network Input Word Bit 14 (Reference see P505:0) P505:16 0x400E:16 NETWordIN1.15 i510 i550 0:Not connected Function of Network Input Word Bit 15 (Reference see P505:0) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 59: Networdout Configuration

    Function of Network Bit 9 (Reference see P420:1) P420:20 0x2634:20 NETWordOUT1 - bit 10 i510 i550 72:Setpoint speed reached Function of Network Bit 10 (Reference see P420:1) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...
  • Page 60 Function of Network Bit 14 (Reference see P420:1) P420:25 0x2634:25 NETWordOUT1 - bit 15 i510 i550 0:Not connected Function of Network Bit 15 (Reference see P420:1) Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

  • Page 61: Troubleshooting

    Inverter inhibited, Warning active Inverter inhibited, Fault active – Inverter released, drive running OR Quick Stop active Inverter released, drive running, Warning active Inverter released, Trouble reaction active Lenze · Inverter i550 - Cabinet · Ethernet Manual · 0.1 EN · 12/2015...

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