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Bayer HealthCare RH800 Installation Manual
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Bayer HealthCare RH800 Installation Manual

Bayer HealthCare RH800 Installation Manual

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RH800 & 2000 COMMERCIAL
INSTALLATION GUIDE

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Summary of Contents for Bayer HealthCare RH800

  • Page 1 RH800 & 2000 COMMERCIAL INSTALLATION GUIDE...
  • Page 2 MENU This is an interactive PDF. Click on an icon tile and navigate to a chapter of interest. System Diagram Drum & Frame Rotary Head 4-Pump RHEZ Legal & Safety Calibration Kit Flow Meter Kit CBP Tanks Pump Elements Conveyor Control Users can advance or go back single pages by using quick navigation links shown below, right.

  • Page 3: Legal & Safety

    LEGAL & SAFETY This manual contains technical information regarding Bayer SeedGrowth™ Equipment. Please read and understand these instructions completely before proceeding to install and operate the equipment. Bayer reserves the right to change specifications, models, components, or materials at any time without notice. For additional equipment information contact us at 1.800.634.6738. Please have this manual available when contacting Bayer.

  • Page 4: Exposure Control

    EXPOSURE CONTROL Always use caution and common sense when working Wear protective clothing Treatment products with chemicals. Read the product label and SDS carefully and follow their instructions exactly as described. Wear disposable or reusable coveralls with Keep products in a locked room that has The following Personal Protective Equipment (PPE) long sleeves.

  • Page 5: Reference Symbols

    REFERENCE SYMBOLS Shock Hazard Hand crush - moving parts Symbols and signal words are used to identify the Alerts that dangerous voltage may be Alerts crushing is possible. level of hazard and help avoid personal injury. present. Warning Pinch point Alerts that a hazard may cause serious Keep hands away from pinch points.
  • Page 6 PICTOGRAMS Each Signifier displayed here is specific to this User Manual. Previous CBP Tank 4-Pump RHEZ Pump Element Menu Advance Supply Tank Conveyor Control Configuration System Diagram Rotary Heads Drum & Frame Tools Pump Flow Meter Kit RH Treater Calibration Kit Backlight Kit Cursor Hand Like...

  • Page 7: System Diagram

    SYSTEM DIAGRAM RH COMMERCIAL ASSEMBLY Seed Inlet Dry Weight (see system Doghouse specifications page 5) Seed Wheel Service Required (see system Drum Chemical Inlet specifications page 5) Atomizer Capacity: (RH2000) up to 2,700bu/hr ** Dust Evacuation Port 4-Pump RHEZ Control Image shown in top position - Leg height is...
  • Page 8 Several basic requirements are necessary System Specifications to ensure proper equipment installation. 80042914 RH 800 4-pump commercial 30” drum system Read through and understand this manual. • 79901194 RH 30” drum & frame assy dry weight: 1141.87 lbs [518 kg] •...
  • Page 9 DRUM & FRAME Required assembly tools • Forklift / material handling device • Tin snips (1) • 3/4” Socket Head Wrench (2) • 5/16” Socket Head Wrench (1) Drum & Frame Assembly Step 1: Use a forklift to lift the Drum & Frame Assembly off the shipping truck. •...
  • Page 10 Step 3: Remove the protective covering from the Drum & Frame Assembly. Step 4: Use a 3/4” socket head wrench to remove the 1/2” Drum Frame shipping bolts from the pallet. Step 5: Use a forklift to lift the Drum & Frame Assembly off the shipping pallet and place it in the desired location. Continued ...
  • Page 11 Plan accordingly! RH Top View • Locate the Treater on a solid, flat vibration-free surface and fasten down with anchors. • The recommended location for all components of the treating system should be on one single floor. • The Treater must be easily accessible to an electrical power source. •...
  • Page 12 Integrated Aspiration • Only clean and dust-free seed should be used in the treating process. • An exhaust unit supplied by the customer must be connected to a central aspiration system. • Recommended aspiration: 500-600cfm. • The six inch OD connection for the exhaust unit is located on the Doghouse (discharge end of drum). Step 1: Use a 5/16”...
  • Page 13 ROTARY HEAD Required assembly tools • Forklift / material handling device • 3/4” Socket Head Wrench (2) • 5/16” Socket Head Wrench (1) • 1/2” Socket Head Wrench (2) Rotary Head Assembly Step 1: Remove the plastic and crating around the Treating Head Assembly.
  • Page 14 Step 2: Use the eyelets located on top of the Treating Head Assembly Frame to properly rig and securely lift the Treating Head Assembly off the shipping pallet. Note: to ensure proper alignment, note the Treating Head Assembly orientation! The Transition fits inside the Drum opening, as shown below.
  • Page 15 For best assembly results, use an anti-seize on all bolts. Step 4: Use a 1/2”” socket head wrench and factory supplied 5/16” hardware to fasten the Treating Head Assembly to the Drum Frame in this order: bolt+flat washer+[frame]+lock-washer+nut. • Tighten securely. Optional Surge Bin Step 1: Use a 3/4”...
  • Page 16 For best assembly results, use an anti-seize on all bolts. Step 2: Use a forklift to set the Optional Surge Bin on top of the Treating Head Assembly Frame as shown below. • Use a 1/2”” socket head wrench and factory supplied 5/16” hardware to fasten the Surge Bin to the Treating Head Assembly Frame in this order: bolt+flat washer+[frame]+lock-washer+nut .
  • Page 17 Portable Scale Step 1: Cut the shrink wrap and remove the box of miscellaneous parts and the Portable Scale from the Treating Head Assembly frame. • Remove the contents of the Portable Scale and Accessories from the shipping carton. Step 2: Connect the Power Adapter to the back side of the Scale.
  • Page 18 4-PUMP RHEZ CONTROL Required assembly tools Note: Ensure a licensed electrician wires the system, following the National Electrical Codes for • Material handling device the area. • 3/4” Socket Head Wrench (2) RH Control Step 1: Remove the RH Control from the shipping carton and connect fasten it to the Treating Head Frame as follows.
  • Page 19 Step 3: Fasten in place with the factory supplied hardware in this order: • bolt+flat washer+[RH Control tab+Treating Head Frame] + lock washer+nut. • Securely tighten hardware. VFD Drum Drive Step 1: Fasten the VFD Drum Drive to the Mount Plate on the Treating Head Assembly Frame.
  • Page 20 Step 2: Connect the VFD Drum Drive power cord to the 10’ Drum Gear motor power cord receptacle (4 prong twist lock connector). Continued  CONNECT...
  • Page 21 Step 3: Connect the VFD Drum Drive signal cable to the bottom of the RH Control receptacle marked DRUM VFD CONTROL (pin connect, hand tighten). CONNECT Step 3: Connect the VFD Drum Drive 10’ power cord twist lock connector to the bottom of the RH Control 3 prong receptacle marked DRUM VFD.
  • Page 22 Seed Wheel Power Cord Connect the Seed Wheel 4-prong Power Cord to the bottom of the RH Control receptacle - marked SEED- WHEEL. CONNECT Atomizer Power Cord Connect the Atomizer 3-prong Power Cord to the bottom of the RH Control receptacle - marked ATOMIZER. Continued ...
  • Page 23 Hopper Sensor Cable Connect the yellow Inlet Hopper Low Level signal cable to the bottom of the RH Control receptacle (pin connect, hand tighten) marked LOW LEVEL SENSOR. This completes the Control Panel Installation. CONNECT...
  • Page 24 CBP TANKS Required assembly tools • 7/16” Socket Head Wrench (2) • Tubing Cutter Chemical Tanks - Power Requirements Remove chemical tanks from their shipping boxes and place them near the Treater Control. • Each Tank Agitation Motor requires an external 115V AC/1ph/3FLA power source.
  • Page 25 Chemical Tank Pump Power Cord Connect each Pump Power Cord (4-prong) to the bottom of the RH Control receptacle - marked PUMP#1-4. • Repeat for each Tank used with the system (1-4). This completes the CBP Tank Installation. CONNECT...
  • Page 26 Inoculation Tank Power Cord Note: refer to the INOCULATION TANK USER Repeat the Flow Meter and Top Mount Calibration assembly steps on pages 13-16. MANUAL shipped with the inoculation tank for complete installation and operation instructions. Connect the Pump Power Cord (4-prong) under the RH Control receptacle - marked PUMP #1-4. If already using four chemical Tanks, then connect the Inoculant Tank cord to an external power source.

  • Page 27: Calibration Kit

    CALIBRATION KIT Optional Calibration Kit Required assembly tools Step 1: Connect the Calibration Mount Plate to the Tank • 7/16” Socket Head Wrench (2) Agitation Motor Base with factory supplied hardware in this • Tube Cutter order: • bolt+[Tank Motor Mount + Calibration Mount Plate]+wiz nut.
  • Page 28 Step 3. Connect the 1/2” Plastic Shutoff Valve to the piece of 1/2” Tubing. Step 4: Remove the 1/2” Calibration Port Plug from the top of the Tank. • Cut to fit a piece of 1/2” Tubing. • Press it into the 1/2” Plastic Shutoff Valve. •...
  • Page 29 Step 5: Connect one end of 1/2” Recirculation Tube to the 1/2” Male Run Tee located underneath the Calibration. Step 6: Cut to fit and connect the other end of the Vent Tube to the Press-lock Fitting on the pump, located underneath the CBP Tank.
  • Page 30 Step 8: Press the 1/2” Union Tee onto the 2” piece of tubing. Step 9: Press the remaining 1/2” Tubing into the 1/2” Union Tee. Continued ...
  • Page 31 Step 10: Cut to fit and connect the remaining piece of 1/2” Tubing to the 90° elbow press-lock fitting, located on top of the Calibration Tube. Step 11: Connect one end of the 1/2” Vent Tube to the 1/2” Union Tee. Step 12: Cut to fit and connect the other end of the Vent Tube to the 1/2”...
  • Page 32 FLOW METER KIT Required assembly tools • 7/16” Socket Head Wrench (2) Optional Basic Flow Meter Kit The Flow Meter Kit ships from the factory in a separate box. Note: refer to the FLOW METER USER MANUAL Step 1: Remove from package and attach to the CBP Tank shipped with the flow meter for complete Display Stand.
  • Page 33 Step 2: Insert the U-bolt from behind the Tank Stand Frame and push through the Mount Plate. • Use a 7/16” wrench to fasten in place in the following order: U-bolt+[Frame+Mount Plate]+washer+lock nut. • Securely tighten. • Repeat on other end of Flow Meter Assembly. Step 3: Connect the signal cable to the bottom of Flow ALIGN SHOULDER &...
  • Page 34 Step 4: Connect the other end of the signal cable to bottom of the 4-Pump Display Box. Step 5: Connect one end of the 1/2” Recirculation Tube to the 1/2” Male Run Tee located underneath the Calibration Tube. Step 6: Connect the other end of Tubing to the 1/2”...
  • Page 35 Step 7: Connect one end of the 1/2” Transfer Tube to the 1/2” Press-lock Fitting on the pump, located underneath the Tank. • Cut to fit and connect the other end of the Transfer Tube to the 1/2” Press-lock Fitting underneath the Flow Meter, as shown.
  • Page 36 Step 9: Remove a plug and insert the other end of the 1/2” Tubing into the Treater Chemical Inlet Assembly Press Lock Fitting. This completes the Flow Meter Kit Installation. VENT TREATMENT RECIRCULATION VENT PUMP FLOW METER TRANSFER Example of Tank connections...
  • Page 37 PUMP ELEMENT CHANGE Pump Element Connection Step 1: Use the Pump Handle to open the Pump Head. Continued ...
  • Page 38 Step 2: Insert the Element press lock fitting into the Tank Elbow to the right of the Pump. • Connect the other press lock fitting into the Pump Discharge Plumbing Assembly to the left of the Pump. Step 3: Insert the factory supplied Pump Element onto the Pump Rollers. •...
  • Page 39 Step 5: Use the Pump Handle to close the Pump Head. IP Pump Only Set the Pump Head Tension Adjustment Knob to #3 setting. This completes the Pump Element Change procedure.

  • Page 40: Conveyor Control

    CONVEYOR CONTROL Required assembly tools • 7/16” Socket Head Wrench (2) Optional Conveyor Control Kit The Conveyor Control Kit ships from the factory in a separate box. • Remove from packaging and attach to the Treater Frame. Step 1: Two (2) Male connectors are provided with the kit (located inside the Conveyor Control). •...
  • Page 41 Step 3: Connect the High Level Sensor Assembly to the Hopper top (pre-drilled holes). • Use a crescent wrench to remove the plastic plug on the side of the Hopper. • Thread in the Low Level Sensor. • Carefully connect the High and Low Level Sensor Cables to the end of each Sensor. LOW SENSOR HIGH SENSOR Step 4:...
  • Page 42 Step 5: Connect the INLET conveyor power cord to INFEED power receptacle on the bottom of the Conveyor Control. • Connect the OUTLET conveyor power cord to OUTFEED power receptacle on the bottom of the Conveyor Control. • Ensure connectivity is correct! This completes the Conveyor Control Kit Installation.
  • Page 43 BACKLIGHT KIT Required assembly tools • 3/4” Open Box Wrench Optional Backlight Kit Designed to backlight 100oz Top Mount Calibration Kit Cylinder. Helps improve clarity when reading chemical level through heavy viscosity during calibration. Step 1: Remove existing wing nut from the top of the Calibration Cylinder.
  • Page 44 Step 3: Slide the Backlight Kit bracket under the lower nut and over the top stud. Step 4: Re-tighten the wing nut on the stud and the lower nut. • Connect the power cord to an external 115V AC power source.
  • Page 45 CONFIGURATION Initiate Seed Coater Program Step 1: Turn ON the Main Power Switch (handle in DOWN position as shown right). Step 2: Ensure the E-STOP button is pulled OUT (deactivated). See note below. Step 3: Turn ON the Control Power Switch Right, as shown. The HMI will initiate the program (boot up): navigates to display the STARTUP WIZARD SCREEN ...

  • Page 46: Startup Wizard

    # of Pumps 2 Pumps Seed Wheel Auto Tune ▼ Step 2: Touch the RH Model Type drop down arrow: touch to select either RH800 or RH2000. Pump 1 RH Model Type RH800 Auto Tune ▼ Step 3: Touch the Seed Units drop down arrow: touch to select either Lbs/Min or Kg/Min.
  • Page 47 Startup Wizard # of Pumps 4 Pumps Seed Wheel Auto Tune ▼ Pump 1 RH Model Type RH2000 Auto Tune ▼ Seed Units Pump 2 Auto Tune Lbs/Min ▼ Pump 3 Auto Tune Pump 4 Auto Tune Next STARTUP WIZARD SCREEN Verify that the information displayed in the data selection fields is correct.
  • Page 48 RH-COMMERCIAL SEED TREATMENT SYSTEM Next HOME SCREEN (splash screen) Step 1: Touch the green NEXT button icon: navigates to the REMINDER SCREEN ...
  • Page 49 ****Reminder**** 1. Handle and apply all the chemicals according to manufacturer recommendations. 2. Verify that all the chemical lines are primed prior to running. Next REMINDER SCREEN Step 1: Touch the green NEXT button icon: navigates to the MAIN SCREEN ...
  • Page 50 Logon System Enabled Xxxxxx pump 1 INNOC pump 2 Xxxxxx pump 3 INNOC pump 4 Name: Password: Cancel Seed Seed Wheel Pump 4 Pump 1 Pump 2 Pump 3 Present Target Rate Total Total Total Total Total Backspace 136.2 69.0 500.00 109.3 Lbs/Min...
  • Page 51 SETUP LOCAL SCREEN Setup Local Step 1: TREATING LOCATION: touch field to enter city & state. Seed Wheel Treating Loc: Seconds Empty Hopper Stop Delay Step 2: COMPANY: touch field to enter name of seed Company: retailer. Phone: Seconds Start Delay Step 3: PHONE: touch field to enter phone number of seed retailer.
  • Page 52 Pump 3 Auto Tune the RH2000 enter a 2100 value for LBS/MIN or a 2500 Weigh Container Vol. (cu. ft.) value for Kg/Min. For the RH800 enter a 900 value for Pump 4 Auto Tune 0.0508 LBS/MIN or a 1100 value for Kg/Min.
  • Page 53 Diagnostics Reset # Starts Runtime (Hrs) # Fails PLC Version: 1011.012 PLC Battery: GOOD Seed Wheel HMI Version: Auto Tune OnDemand_Demo Pump 1 HMI Battery: GOOD Auto Tune *************** Pump 2 Auto Tune Pump 3 Auto Tune Pump 4 Auto Tune Back 1/19/2018 Calibrate...

  • Page 54: Manual Mode

    Manual Mode Seed: BEANS 20 % Forward Stop Pump 1: Xxxxxx pump 1 50 % Forward Stop Flow 0000.0 oz/min Pump 2: INNOC pump 2 20 % Forward Stop Flow 0006.0 oz/min Pump 3: Xxxxxx pump 3 Forward 20 % Stop Flow 0000.0 oz/min Pump 4:...
  • Page 55 System Enabled Xxxxxx pump 1 INNOC pump 2 Xxxxxx pump 3 INNOC pump 4 Seed Seed Wheel Pump 4 Pump 1 Pump 2 Pump 3 Present Target Rate Total Total Total Total Total 136.2 69.0 500.00 109.3 Lbs/Min Target Rate Target Rate Target Rate Target Rate...
  • Page 56 Bayer Crop Science Division 1451 Dean Lakes Trail Shakopee, MN 5379 Telephone +1-952-445-6868 Toll free: +1-855-363-3152 Visit us on: www.seedgrowth.bayer.com Bayer , the Bayer Cross and Bayer SeedGrowth are registered trademarks of Bayer. SGRRHCOMMERCIALINSTALLATION20191002 Products Coatings Equipment Services...

This manual is also suitable for:

Rh2000