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MAINtENANcE gUIDE

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Summary of Contents for Bayer HealthCare SeedGrowth CBT Series

  • Page 1 cbt UNItIZED MAINtENANcE gUIDE...
  • Page 2 gENErAl INforMAtIoN This manual contains technical information regarding Bayer SeedGrowth™ Equipment. Please read and understand these instructions completely before proceeding to install and operate the equipment. Bayer CropScience reserves the right to change specifications, models, components, or materials at any time without notice. For additional equipment information contact us at 1.800.634.6738.
  • Page 3: Table Of Contents

    coNtENtS coNtENt SYStEM DIAgrAM coNtrol PANEl SUrgE HoPPEr rEcoMMENDED SPArE PArtS lP300 tANK WEIgH ScAlE EXPoSUrE coNtrol PoWDEr fEEDEr StEWArDSHIP At bAYEr DUSt collEctor rEfErENcE SYMbolS MIXINg boWl...
  • Page 4: System Diagram

    SYStEM DIAgrAM SYStEM DIAgrAM cbt200 UNItIZED VolUMEtrIc SYStEM, rEf. HI/LO Sensors Seed Inlet Viewing Windows Dust Evac Port Surge Hopper Weigh Scale Mounted Control Panel Dust Evac Port Dust Evac Assy Mixing Bowl Filter Bag Closed Calibration Seed Discharge Bowl Frame LP 300 Litre Tank EXPlANAtorY NotES PREVENTIVE MAINTENANCE...
  • Page 5: Surge Hopper

    SUrgE HoPPEr SUrgE HoPPEr Warning! Exercise extreme caution when working with dust and chemicals! Refer to the Exposure Control Guide at the end of the manual, page 21. Wear proper personal protective equipment: goggles, a face respirator, chemical resistant gloves and coveralls. Dust Evacuation Port HI/lo Sensor Kit Step 1:...
  • Page 6: Weigh Scale

    WEIgH ScAlE WEIgH ScAlE Scale & frame Assembly Step 1: Use the quarter turn key to remove the guard panels (4) from Step 2: Use a vacuum and putty knife to clean seed, dust and chaff the scale & frame sub-assembly. from inside the weigh hopper.
  • Page 7 WEIgH ScAlE PM cHEcKlISt cbt treater PM checklist Clean seed weigh-hopper area of dust/chaff - Weekly Step 3: Replace scale guard panels. Use the quarter turn key to lock each guard panel latch. The guard panel with the dust evacuation port needs to face out towards the front of the bowl &...
  • Page 8: Powder Feeder

    PoWDEr fEEDEr PoWDEr fEEDEr Step 3: Always use a vacuum (not compressed air) to safely clean Step 1: At the end of each treating session or whenever the operator the machine. needs to change powder product, run all of the powder out of the powder hopper.
  • Page 9 PoWDEr fEEDEr PM cHEcKlISt Powder feeder PM checklist Clean powder feeder - Weekly Step 4: Thoroughly clean the auger assembly Step 6: When ready to use, replace the auger tube and gasket. Tighten and the powder body interior of dry product. hardware securely.
  • Page 10: Dust Collector

    DUSt collEctor DUSt collEctor Dust collector Hoses filter bag Step1: Step 1: Use a slot screwdriver to remove and replace hoses. Disconnect the Filter Bag and dispose of contents according to local regulations. Do Not DIScArD coNtENtS IN tHE trASH! Replace the Bag with a new one when needed.
  • Page 11 DUSt collEctor PM cHEcKlISt Dust collector PM checklist Clean the dust collector - Weekly...
  • Page 12: Mixing Bowl

    MIXINg boWl MIXINg boWl bowl Access Panels Step 1: Use a 10mm socket head to remove four (4) 6mm bolts, washers & lock washers. Remove both (R-L) bowl access panel doors from the lower body wrap. Use a vacuum to clean seed and dust from underneath the mixing bowl. Check door gaskets for wear, replace if needed. Replace both access panel doors on the lower body wrap.
  • Page 13 MIXINg boWl Note: For complete drive shaft or bowl replacement instructions, email us at equipment@bayer.com for those specific manuals. For complete bowl & blower motor service instructions, refer to manufacturer’s manuals shipped with the CBT. bowl Motor V-belt Step 3: Loosen the tensioner and slip the V-belt off the sheaves.
  • Page 14 MIXINg boWl Remove lid cleanout panel A Remove lid cleanout panel B Remove chemical inlet plate bowl cover Step 1: Loosen and remove (4) wing nuts on Step 4: Push each tab in to lower both scale chemical inlet plate. Remove plate from cover. clamps.
  • Page 15 MIXINg boWl PM cHEcKlISt cbt bowl & frame PM checklist Check/drain filter/regulator - Quarterly Clean area under bowl - Weekly Inspect atomizer belt - Weekly Inspect bowl gearbox for oil leaks - Weekly Inspect bowl gearbox oil level - Quarterly Replace bowl gearbox oil - 25,000 hrs Clean bowl / wrap gap - Weekly Clean inside of bowl /wrap / lid - per Shift...
  • Page 16: Control Panel

    coNtrol PANEl coNtrol PANEl control Panel Main control Panel Periodically remove, inspect and clean out At the end of the treating season, ensure the Power Lever is in the air filters. Grasp the top of the filter frame and off position, as shown. pull away from the panel, as shown below.
  • Page 17: Recommended Spare Parts

    rEcoMMENDED SPArE PArtS rEcoMMENDED SPArE PArtS cbt25 PARTS KIT: CBT SCALE HOPPER - 79971451 PARTS KIT: CBT25 & 50 DRIVE/ BOWL - 79999186 cbt50 PARTS KIT: CBT SCALE HOPPER - 79971451 PARTS KIT: CBT25 & 50 DRIVE/ BOWL - 79999186 cbt100 PARTS KIT: CBT SCALE HOPPER - 79971451 PARTS KIT: CBT100 DRIVE &...
  • Page 18: Lp300 Tank

    18 lP300 tANK lP300 tANK Agitation coupler Inspection calibration cylinder Step 1: Use a 7/16” socket head to remove Step 1: Remove wing nuts (3) from the stud on the Top End Cap. two 1/4-20 bolts, washer and nuts from the Remove the Top End Cap.
  • Page 19 lP300 tANK PM cHEcKlISt lP300 tank PM checklist Inspect plumbing for leakage - Weekly Clean Graduated Cylinder - Quarterly Rinse inside of Tank & Plumbing - End of Season Pump tubing Step 1: Check all tubing and plumbing connections weekly for leaks, cracks or wear.
  • Page 20 lP300 tANK change IP Pump Element Step 1: Use the Pump Handle to open the Pump Head. Remove the Step 4: Connect the other press lock fitting into the Pump Discharge old Pump Element from the Pump Head Rollers. Push in the orange Plumbing Assembly on the left hand side of the Pump Head, as shown.
  • Page 21 lP300 tANK optional Washout Valve Step 1: Remove the 1/2” brass hex head plug (use crescent wrench). Step 4: Plug in or turn oN the Tank Agitation Motor. Fill the Supply Tank with CLEAN water. Step 2: Thread in the Washout Valve Assembly and tighten securely. Step 5: Open the Washout Valve Assembly Valve.
  • Page 22 lP300 tANK Frequently check the oil level of the Gear Reducer and inspect the Vent Plug to ensure it is clean and operational. If the oil level is low, add lubrication when necessary (refer to manufacturer’s manual for oil specification). gear reducer Manufacturer’s recommended Service After the initial one hundred operating hours, the Gear Reducer (connected to the Tank...
  • Page 23: Exposure Control

    EXPoSUrE coNtrol EXPoSUrE coNtrol Always use caution and common sense when working with chemicals. read the product label and SDS carefully and follow their instructions exactly as described. the following Personal Protective Equipment (PPE) recommendations and best practices help promote safe use in seed treatment. Wear protective clothing treatment products Wear disposable or reusable coveralls with...
  • Page 24: Stewardship At Bayer

    StEWArDSHIP At bAYEr StEWArDSHIP At bAYEr the ten Stewardship commandments for good Seed-applied Solutions Buy only high-quality treatment products as only these ensure Precisely follow the approved and tested recipe as well as the required treatment steps and correct physical parameters meeting the highest standards of safety for you and your business.
  • Page 25: Reference Symbols

    rEfErENcE SYMbolS rEfErENcE SYMbolS Symbols and signal words are used to identify the level of hazard and help avoid personal injury. caution Electric shock hazard Alerts that a hazard may cause minor or Alerts electric shock is possible. moderate injury. Warning Pinch pints Alerts that a hazard may cause serious...
  • Page 26 For fast and easy access to Bayer CropScience LP our website scan the code with 1451Dean Lakes Trail your smartphone and an Shakopee, appropriate app. Minnesota 55379 www.seedgrowth.bayer.com...

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