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Related Manuals for EAE EE-612E
Summary of Contents for EAE EE-612E
- Page 1 Model No. EE‐612E Installation, Operation Portable single post lift and Parts Manual Electrical Release Lifting Capacity 2500KG DATE: 30/06/2015...
- Page 2 Installation, Operation and Parts Manual EE-612E IMPORTANT NOTES Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE ...
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Page 3: Table Of Contents
Installation, Operation and Parts Manual EE-612E IMPORTANT NOTES ............................ 2 1.1 Operation of lifting platforms ........................ 4 1.2 Checking of the lifting platforms ........................ 4 1.3 Important safety notices .......................... 5 1.4 Warning labels ............................... 6 1.5 Potential safety risks ............................ 7 1.6 Noise level .............................. 7 PACKING, STORAGE AND TRANSPORTATION .................... 8 2.1 The lift was dismantled into the following 5 parts for transportation ............ 8 2.2 Storage ................................ 8 2.3 Lifting and handling ............................ 8 ... -
Page 4: Operation Of Lifting Platforms
Installation, Operation and Parts Manual EE-612E SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight. Do not try to move the lift when it is being lifted with vehicles. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic health and safety requirements. The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. It must be ensure that the person chosen satisfies the requirements. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. 1.2.1 Scope of checking ... -
Page 5: Important Safety Notices
Installation, Operation and Parts Manual EE-612E sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering to be able to check and give an expert option on lifting platforms. 1.3 Important safety notices 1.3.1 Recommed for indoor use only, DO not expose the lift to rain, snow or excessive moisture. 1.3.2 Only use this lift on a surface that is stable, level and dry and not slippery ,and capable of susutaining the load. Do not install the lift on any asphalt surface. 1.3.3 Read and understand all safety warnings before operating the lift. 1.3.4Do not leave the controls while the lift is still in motion. 1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.6 Only these properly trained personnel can operate the lift. 1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the lift. 1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.14 Do not modify any parts of the lift without manufacturer’s advice. 1.3.15 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; c. Lubricate the moving parts with hydraulic oil. -
Page 6: Warning Labels
Installation, Operation and Parts Manual EE-612E 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and memories them for future operation ... -
Page 7: Potential Safety Risks
Installation, Operation and Parts Manual EE-612E 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.5.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off the lifting platform or tipping up. Safety measures: The lifting platform is only ever to be employed for the intended purpose. Carefully study and heed all the information given in Section 1.4. Observe the warning notices for operation. 1.6 Noise level Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise ... -
Page 8: Packing, Storage And Transportation
Installation, Operation and Parts Manual EE-612E PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into the following 5 parts for transportation Name Packed by Dimension(mm) Weight(KG) Quantity Post Packing frame with 2600*480*410 400 1 corrugated paper bubbled and bubbled film Base frame Bubbled film 1140*1800*80 150 1 Lifting platform Packing frame and bubbled ... -
Page 9: Product Descriptions
Installation, Operation and Parts Manual EE-612E PRODUCT DESCRIPTIONS 3.1 General descriptions This single post lift is composed of base frame, post, carriage, lifting arms, cylinders, portable kit and motor unit, etc. It is driven by an electro‐hydraulic system. The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston. The piston drives the chain to raise the carriage and the lifting arms. During lifting process, the safety hook will be automatically engaged. Therefore, no slipping will happen in case the hydraulic system breaks down. 3.2 Construction of the lift ... -
Page 10: Dimensions
Installation, Operation and Parts Manual EE-612E 3.3 Dimensions 3.4 Safety devices descriptions NO. Safety device Function 1 24V control voltage Safe voltage for operators Control the max lifting height (stop rising at height of 1870 mm), 2 Max height limit switch and assure the cylinder run within its max stroke. Assure the lifting platform stop lowering at safety height from the 3 Lowering limit switch ground by initial lowering and trigger the alarm buzzer as a safety warning to avoid pinching. ... -
Page 11: Technical Data
Installation, Operation and Parts Manual EE-612E 3.5 Technical data Model 612E‐V2 Rated load capacity 2500KG Rated motor capacity 2.2KW Voltage 220V/380V Full rise height 1870mm Full lowered height 115±5mm ≤50s Full rise time with load ≤50s Full lowering time with load Max working hydraulic pressure 18MPa Min working hydraulic pressure 14MPa Oil Volume 8L INSTALLATION INSTRUCTIONS 4.1 Preparations before installation ... - Page 12 Installation, Operation and Parts Manual EE-612E 4.1.4 Tools and equipment needed for installation Tool name Specification Quantity needed Open spanner D17‐19mm 2 Adjustable spanner bigger than D30mm 1 Cross socket screw driver PH2 1 Quick spanner handle adapter/ Ratchet 1 Socket spanner D24mm 1 Hammer 10 pounds 1 Torque spanner MD400 1 4.1.5 Checking parts Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed, but ...
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Page 13: Installation Attentions
Installation, Operation and Parts Manual EE-612E S/N Name Spec. Qty Note 26 Portable kit connection assembly 612E‐A2‐B2 1 27 Sleeve 612E‐A10 1 28 Connection shaft 612E‐A9 1 29 Clip M16 2 4.2 Installation attentions ... - Page 14 Installation, Operation and Parts Manual EE-612E Step 4: Fix the post onto to the base frame and the portable kit connector ...
- Page 15 Installation, Operation and Parts Manual EE-612E Step 5: Install the lifting platforms and lifting arms 1. Fix the lifting platform onto the carriage. ...
- Page 16 Installation, Operation and Parts Manual EE-612E 2. Connect lifting arms and the lifting platform. ...
- Page 17 Installation, Operation and Parts Manual EE-612E Step 6: Fix electromagnets and safety hooks. ...
- Page 18 Installation, Operation and Parts Manual EE-612E Step 8: Connect oil hoses. Connect the oil hose as per the following diagram. Make sure the oil hose connector is clean before making the connection. Short oil hose Step 9: Connect the electrical system. 1. Mount the control box on to the power side post.
- Page 19 Installation, Operation and Parts Manual EE-612E 2. Fix electromagnets 3. Fix limit switches ...
- Page 20 Installation, Operation and Parts Manual EE-612E 4. Connect motor wires, solenoid unloading valve wires and power supply cable. 3. Connect quick connectors between electromagnets. Step 10: Fix chain protection clothes, electromagnet protectors and lifting trays. ...
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Page 21: Items To Be Checked After Installation
Installation, Operation and Parts Manual EE-612E Step 11: Fill with hydraulic oil. The volume of oil tank is 8L.To insure the lift work normally, the amount of oil in it should reach 4/5 of the tank’s total volume. 32#anti‐abrasion hydraulic oil for winter, 46# for summer. Step 12: Trial running. 1. Do refer to the operation instructions in advance and keep in mind that no vehicle left on the lift in the process of trial running. 2. Check if all the connections are in good condition. 4.4 Items to be checked after installation. Check items 1 Rising speed ≥20mm/s; 2 Noise with rated load ≤75db; 3 Grounding resistance: not bigger than 4Ω; 4 If the control button works as “hold to run”? 5 If limit switches work well? ... -
Page 22: Operation Instructions
Installation, Operation and Parts Manual EE-612E OPERATION INSTRUCTIONS 5.1 Precautions 5.1.1 Check all connections of oil hose. Only when there is no leakage, the lift can start work. 5.1.2 The lift, if its safety device malfunctions, shall not be used. 5.1.3 It shall not lift or lower an automobile if its center of gravity is not positioned midw of the runways. Otherwise, we as well as our dealers will not bear any responsibility for any consequence resulted thereby. 5.1.4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process. 5.1.5 When runways being raised to the desired height, switch off the power at once to lock the button with a padlock to prevent any wrong operation done by unconcerned people. 5.1.6 Make sure the safety lock of the lift is engaged before start working under the vehicle and no people under the vehicle during lifting and lowering process. 5.2 Flow chart for operation Lowering Raising Start Start Turn on the power switch ... -
Page 23: Operation Instructions
Installation, Operation and Parts Manual EE-612E 5.3 Operation instructions WARNING！Loads must be centered on platform all times. Pos. Name Function FA Alarm buzzer Safety warning HL Power indicator Show if electricity is connected SB1 UP button ... -
Page 24: Trouble Shooting
Installation, Operation and Parts Manual EE-612E TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble. TROUBLES CAUSE SOLUTION Abrasion exists on inside surface of the post. Grease the inside of the post. Abnormal noise Trash in the post. Clear the trash The wire connection is loose. Check and make a good connection. Motor does not run and will The motor is blown. Replace it. not rise The limit switch is damaged or the wire connection is Connect it or adjust or replace the limit loose. switch. The motor run reversely. Check the wire connection. Overflow valve is loose or jammed. Clean or adjust it. ... -
Page 25: Maintenance
Installation, Operation and Parts Manual EE-612E MAINTENANCE It is advised to change the hydraulic oil three month after initial use and once per year thereafter for which could prolong the service life of the pump. Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. You may decide the frequency of routine maintenance by consulting your lift’s working conditions and time. Lubricate the following parts with NO.1 lithium based grease. ... -
Page 26: Annex
Installation, Operation and Parts Manual EE-612E ANNEX Annex1, Hydraulic schemes and parts list 1. Drive oil cylinder 3. Solenoid unloading valve 4. Throttle valve 5. Motor 6. Coupling 7. Gear pump 8. Single –way valve 9. Over‐flow valve 10. Anti‐surge valve 11. Cushion valve 12. Emergency unloading valve ... - Page 27 Installation, Operation and Parts Manual EE-612E POS. Code Name Specification Qty 1 610022419ZA Hydraulic block 400V‐3Ph‐50HZ‐2.2KW 1 Φ8steel fabricated rubber hose， 2 624001042B φ8 Rubber oil hose L=400mm,with single bending 1 connector at both ends 3 615022014 612 right angle connector 612E‐A8 1 4 615022013 Long oil hose (2050mm) 612E‐A12 1 5 615015003 612 composite connector ...
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- Page 29 Installation, Operation and Parts Manual EE-612E POS. Code Name Specification Qty 1 330405019 oil tank 8L 4 2 330101086B hydraulic block YF‐2D 4 3 330308006 solenoid unloading valve DHF06‐220H/DC24 3 4 330304001 over flow valve EYF‐C 3 5 330302001 single way valve DYF‐C ...
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Page 30: Annex2, Wiring Schemes And Parts List
Installation, Operation and Parts Manual EE-612E Annex2, Wiring schemes and parts list Single phase ... - Page 31 Installation, Operation and Parts Manual EE-612E Three phase ...
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- Page 35 Installation, Operation and Parts Manual EE-612E POS. Code Name Specification Qty T 320101016 Transformer JBK3‐63VA 380V‐24V 1 SQ1,SQ2 320301011 limit switch TZ8108 2 QS 320304001 power switch LW26GS‐20/04 1 SB1‐SB3 320401013 button AR22F0R‐11‐W 3 SB 320402002 button XB2BS542C ...
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Page 36: Annex3, Exploded Drawings And Parts List
Installation, Operation and Parts Manual EE-612E Annex3, Exploded drawings and parts list POS. Code Name Specification Qty 1 614022022B Portable base frame 612E‐A1‐B1 1 2 420220060 Nylon wheel 612E‐A1‐B3‐C1 2 3 205202003 Bearing GB/T276‐1994（6205‐2Z） 4 4 410222471 Wheel spacer 612E‐A1‐B4 4 5 612022009B Wheel shaft ... - Page 37 Installation, Operation and Parts Manual EE-612E POS. Code Name Specification Qty 7 410222533 Top connection plate 612E‐A2‐B3 1 8 204201006 Spring washer M12 13 9 204101007 Flat washer M12 13 10 202109085 Hex socket cylinder head screw M12*30 13 ...
- Page 38 Installation, Operation and Parts Manual EE-612E POS. Code Name Specification Qty 11 202101008 Cross socket cap head screw M4*10 4 12 320301011 Limit switch TZ‐8108 TZ8108 1 13 202103007 Cross socket cap head screw M4*25 M4*25 4 14 204201005 Spring washer M10 4 15 204101006 Flat washer M10 4 16 201103004 ...
- Page 39 Installation, Operation and Parts Manual EE-612E POS. Code Name Specification Qty 38 204101009 M16 flat washer M16 10 39 204201010 M16 spring washer M16 10 40 201103007 Hex head full swivel screw M16*45 10 41 612022008 Pulling rod assembly 612E‐A5‐B25 2 42 206102007 Elastic post pin M5*40 ...
- Page 40 Installation, Operation and Parts Manual EE-612E POS. Code Name Specification Qty 59 612022205 Shaft for fixing the handle 612E‐A4‐B11 2 60 410220021 Spring 612E‐A4‐B7 1 61 615022019 Left handle 612E‐A4‐B8 1 62 612022001 Front fixing shaft 612E‐A4‐B5 2 63 201103004 Hex head full swivel screw M10*35 ...
- Page 41 Installation, Operation and Parts Manual EE-612E POS. Code Name Specification Qty 77 204301005 M16 circlip M16 2 78 615022001 612 portable kit 612E‐A8 1 79 614022012B top plate 612E‐A5 1 80 204101004 flat washer D6 M6 2 81 420220020 Protection cloth 612E‐A7 ...