Tractel tralift 19709 Operation, Maintenance And Parts Manual
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Tractel tralift 19709 Operation, Maintenance And Parts Manual

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tralift
®
Manual Chain Hoists
Operation, Maintenance and Parts Manual
Rated Loads: 1/2, 1, 1 1/2, 2 , 3 / 5,10, 20 T
Meets or exceeds standards and requirements established by
ANSI standards SME B30.16 and HST-2M
Before installing hoist, fill in the information below.
Rated Load:
Serial Number:
Purchase Date:
Follow the instructions and warnings for
inspecting, maintaining and operating this hoist.
The use of any hoist presents some risk
of personal injury or property damage.
That risk is greatly increased if
proper instruction and warnings are not
followed. Before using this hoist, each operator
should become throughly familiar with all
warnings, instructions and recommendations in
this manual.
RETAIN THIS MANUAL FOR FUTURE
REFERENCE AND USE.
Forward this manual to operator.
Failure to operate equipment as directed in manual
may cause serious injury or death.
WLL 500 lbs to 40,000 lbs

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Summary of Contents for Tractel tralift 19709

  • Page 1 tralift ® Manual Chain Hoists Operation, Maintenance and Parts Manual Rated Loads: 1/2, 1, 1 1/2, 2 , 3 / 5,10, 20 T Meets or exceeds standards and requirements established by ANSI standards SME B30.16 and HST-2M Before installing hoist, fill in the information below. Rated Load: Serial Number: Purchase Date:...

  • Page 2: Table Of Contents

    tralift ® Manual Chain Hoists Operation, Maintenance and Parts Manual Table of Contents Page Page 1) Introduction 5) Maintainance 5.1) Removing the Handwheel Cover 2) Installation 5.2) Installing New Hand Chain 3) Operation 5.3) Installing New Load Chain 4) Inspection 4.1) Service Schedule 5.4) Installing a New Load Hook 4.2) Frequent Inspection...
  • Page 3 tralift - Manual Chain Hoists Inspection, Repair & Parts Manual ® Rated Loads: 1/2, 1, 1 1/2, 2 , 3 / 5,10, 20 T IMPORTANT This manual contains information describing inspection and repair procedures for the equipment described herein and is made available for qualified technicians only. To ensure proper safety, all persons involved in operation of this equipment must be properly trained and thoroughly familiar with the correct inspection and repair procedures.
  • Page 4 GENERAL WARNING READ THIS GENERAL WARNING FIRST IN HOISTING OPERATIONS, SAFETY AND PROPER OPERATION IS A MATTER OF LIFE OR DEATH FOR RIGGERS, OPERATORS AND BY-STANDARDS. THIS WARNING IS YOUR SHARE OF DUTIES FOR ACHIEVING SAFETY. STANDARD HAND SIGNALS FOR CONTROLLING HOISTS...
  • Page 5 If you have any questions, call Tractel 5) Tralift may be used in the design and manufacture ® of cranes or monorails. Additional equipment or...
  • Page 6 30) Every upper support is stable, sufficiently strong, In order to keep improving its products, Tractel® according to the load either static and dynamic. reserves its right to apply any modification at any time to the product described in this manual.
  • Page 7 WLL 500 lbs to 4000 lbs WLL 20.000 lbs WLL 4000lbs to 10.000 Hand Load Hand Hoist Weight Dimensions maxi chain chain weight of chain** H mini load + chain suppl. by of falls (inch) (inch) (inch) (inch) (lbs) (inch) (inch) (lbs) (lbs)

  • Page 8: Introduction

    An optional load-limiting device is available as well as a special corrosion resistant chain. Additional information can be obtained from TRACTEL INC./LTD. by request. A serial number is engraved on the label of every hoist (see Figure 18, page 27). Please refer to this number whenever inquiries are made regarding your hoist or parts for it.

  • Page 9: Installation

    2) INSTALLATION Before installing the tralift® make the following WARNING checks: 2.1. Check that the hoist is in good condition. The user should check that : 2.2. Check that the correct capacity hoist is to be used. The hooks and catches are in good condition.

  • Page 10: Inspection

    Check latches for proper operation. See page 4) INSPECTION 9, section 5 for a description of how to look for damage. 4.1 Service Schedule 3) Chain - Ensure there is no twisting in any To ensure safe and satisfactory operation, section of any chain.

  • Page 11: Chain Sheaves

    3) Brake - Inspect for proper operation, ensur- ing the brake does not slip while holding a load. The hoist shall be capable of lifting 125% of the rated load without any movement when the hand chain is released. Check all surfaces for oil, wear, deformation, cracks or foreign objects.
  • Page 12 If the chain needs to be THAN THOSE GIVEN IN THE FOLLOWING TABLE. replaced, this must be performed by a TRACTEL approved service shop. In this case, it is also recommended that the wear of the chain guide and the load sprocket wheel is checked at an approved service shop.

  • Page 13: Load Chain

    Max. L permit- Loaded Diameter, d Pitch, p ted length for Max wear on 1 Reject if Reject if Rated Number chain x (Figure 8) (Figure 8) 11 links link p 5% dm < to 0.9d d5 < to 1.8d Load of falls pitch...

  • Page 14: Testing

    4.5 Testing 5.2 Installing the New Hand Chain After any installation or repair, testing should be 1) Remove the old hand chain, if necessary, performed to ensure smooth operation and by cutting or bending the "C-link" (see proper brake function. To test the hoist, first lift Figure 10).

  • Page 15: Installing New Load Chain

    Slide the shaft through the last link. ONLY USE CHAIN THAT IS e) Replace cotter pin. RECOMMENDED OR SUPPLIED BY TRACTEL INC./LTD Figure 10 10) Install the chain stop approximately 3 links from the dead end (new style hoists have a fixed chain stop).

  • Page 16: Installing A New Load Hook

    5.4 Installing a New Load Hook b) Pass the end over the idle sheave on the 1) For models with one fall: top hook block (page 20 to page 26). For new style hooks (see Figure 12): Insert the last link into the hook swivel.

  • Page 17: Brake Replacement

    5.5 Brake Replacement 1) Remove the handwheel cover as described on page 17. 2) Remove the cotter pin from the 17 mm nut. 3) Turn the 17 mm nut counterclockwise to remove. Note that the nut is not tight! 4) Remove the hand chain from the handwheel. 5) Turn the handwheel counterclockwise to remove.
  • Page 18 6) TROUBLESHOOTING tralift® chain hoists are designed to be trouble-free when operated properly and routinely maintained. However, from time to time certain problems may arise from unforeseen reasons. Qualified techni- cians best identify the causes of these troubles. The following list should provide answers to the most common problems associated with this product.
  • Page 19 9) TECHNICAL DATA , 1, 1 2, 3, 5 ton 10 ton Rated Load Effort for Rated Load Load Chain Weight of Chain Number of Item # Falls tons lbs. lbs./ft kg/m 19709 5x15 19719 1000 6x18 19729 1500 8x24 19739 2000 6x18 Table 6 19749...

  • Page 20: New Style Exploded View

    9.1 New Style - Exploded View NOTE: See page 21 for serial numbers of new style hoists.

  • Page 21: 9.7 New Style Spare Parts List

    9.2 New Style - Spare Parts List 0.5t 1.5t 2t 1/1 Pos. No. Description Code Code Code Code Code Code Code Code Code Label kit 3932 4222 4522 4682 18202 4882 5232 5412 18362 Labet & rivets 0.5t 1.5t 2t 1/1 Pos.
  • Page 22 9.3 New Style - Spare Parts List 0.5t 1.5t 2t 1/1 Pos. No. Description Code Code Code Code Code Code Code Code Code Load limiter kit 6262 6272 34142 6272 34142 34142 34152 34152 34152 Load limiter 0.5t 1.5t 2t 1/1 Pos.
  • Page 23 9.4 New Style - Spare Parts List 0.5t 1.5t 2t 1/1 Pos. No. Description Code Code Code Code Code Code Code Code Code Side plate kit 34092 34102 34112 51272 34122 51282 34132 34132 34132 Pawl & spring Side plate Bearing Inner stay bolt 19.1...
  • Page 24 9.5 New Style - Spare Parts List 0.5t 1.5t 2t 1/1 Pos. No. Description Qty Code Code Code Code Code Code Code Code Code Safety catch kit 8902 8912 8922 8932 18262 8942 8952 8962 18382 10.1 Safety catch 0.5t 1.5t 2t 1/1 Pos.
  • Page 25 9.6 New Style - Spare Parts List 0.5t only 0.5t 1.5t 2t 1/1 Pos. No. Description Code Code Code Code Code Code Code Code Code Chain sprocket kit 8752 8762 8772 8762 8772 8772 8782 8782 8782 Chain sprocket 17.1 Retaining ring (0.5t) 18.2 - 2t 3t &5t boittom hook block 10t bottom hook...
  • Page 26 9.7 New Style - Spare Parts List 0.5t 1.5t 2t 1/1 Pos. No. Description Code Code Code Code Code Code Code Code Code Gear kit 22382 22392 22402 22392 18962 22402 22412 22412 22412 Main gear Snap ring Drive shaft 25.1 25.2 Satellite gears...
  • Page 27 10) LABELS & TAGS WARNING Not remove or obscure the safety labels, plates or tags furnished on the hoist. Usually located on hoist box Figure 17 Located on handwheel cover Figure 18 Located on handwheel cover Figure 19...
  • Page 28 Name of user Date of first use SERVICE Date Signature...
  • Page 29 Name of user Date of first use SERVICE Date Signature...
  • Page 30 Name of user Date of first use SERVICE Date Signature...
  • Page 31 Name of user Date of first use SERVICE Date Signature...

  • Page 32: Parts Depot & Service

    Tractel ® distributor, transportation prepaid, within one (1) year from the equipment is sold to the original purchaser.

This manual is also suitable for:

Tralift 19719Tralift 19729Tralift 19739Tralift 19749Tralift 19759Tralift 19769 ... Show all

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