Comeup HV-20000 Instruction Manual

Comeup HV-20000 Instruction Manual

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Summary of Contents for Comeup HV-20000

  • Page 2 Hydraulic Recovery Winch Thanks for purchasing a WINCH. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions Winch is designed to give safe and dependable service if operated according to the instructions.
  • Page 3: Safety Precaution

    I. Safety Precaution Please read and understand this Instruction Manual before installing your winch. Don’t use unsuitable wire rope in construction, strength or having any defects. Don’t use unsuitable hook and snatch block for wire rope. The operator of winch in some cases may be required to have qualification according to applicable laws and ordinances.
  • Page 4: Performance Data

    Setting range of 70~210 bar and pilot ratio of 4.1:1 for over center valve are recommended. II. Performance Data Specification Model HV-20000 Line Pull kg / lb 9,090 / 20,000 Line Speed mpm / fpm 7.2 / 23.6...
  • Page 5 HV-20000 2. The winch should be mounted as closed to center and as perpendicular as possible to the direction of the line pull. 3. The tie bars supplied with the winch must remain attached when winch is foot mounted.
  • Page 6: Maintenance

    IV.Maintenance Lubrication Before running a new winch, or a winch which has been out of action for a long time, it is important to make sure the gear box and freespool have been filled with the correct amount and quality of grease. A winch is pre-lubricated at the factory and does not require initial and frenquent lubrication.
  • Page 7: Wire Rope Replacement

    Model Gear Box Freespool Handle Shell Albida Grease EP 2 HV-20000 Light oil (0.75 liter) Wire Rope Replacement Before installing a new wire rope, wrap the end of the wire rope with tape to prevent fraying. Wind the wire rope on the drum by pull a force to keep the tension constant. Never use a wire rope of a different size or material and only use genuine wire ropes.
  • Page 8 Maintenance Schedule Ensure that a responsible person carries out all inspections as per schedule. Inspections are dived into Daily, Monthly and 3 Monthly. Classification of check Periodical Checking item Checking method Checking reference Daily Three month month Loosening and center Checking of Installation Existence of abnormalities...
  • Page 9: Ⅴ Ⅴ Ⅴ Ⅴ . Trouble Shooting

    Ⅴ Ⅴ Ⅴ Ⅴ . Trouble Shooting When winch fails to respond after several attempts, or if there are any defective operation check followings: Symptom Possible Cause Remedy Disconnection of power Reconnect hydraulic power Fails in start Deliver winch to distributor for Gear damaged repair Overload...
  • Page 10: Replacement Parts List

    VI. Replacement Parts List HV-20000 Vet. 6-2007 N o . Description Q t y N o . Description Q t y N o . Description Q t y Hydraulic motor Plain washer Hex bolt Motor support rack Anti-leakage packing A...
  • Page 11: Limited Warranty

    Limited Warranty This Limited Warranty is given by the Comeup Industries Inc. (the "Seller") to the original purchaser (the "Purchaser") of a Winch specified in this manual. This Limited Warranty is not transferable to any other party. The Seller takes the responsibility for all parts and components, with the...

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