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Summary of Contents for Comeup HV-8000SP

  • Page 2: General Safety Precautions

    Hydraulic Recovery Winch Thanks for purchasing a WINCH. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions Winch is designed to give safe and dependable service if operated according to the instructions.
  • Page 3: Safety Precaution

    I. Safety Precaution Please read and understand this Instruction Manual before installing your winch. Don’t use unsuitable wire rope in construction, strength or having any defects. Don’t use unsuitable hook and snatch block for wire rope. The operator of winch in some cases may be required to have qualification according to applicable laws and ordinances.
  • Page 4 Pressure relief valve: Must be set at the winch operating pressure ( It should be mounted as closed to the winch as possible) Hydraulic motor: Heavy, industrial and long periods used Danfoss OMP80 for HV-8000SP, OMP100 for HV-10000SP, OMP125 for HV-12000P and OMP160 for HV-15000P...
  • Page 5: Specification

    The performance listed is applicable only when using the recommended wire rope. HV-8000SP … 9.5 mm X 30 m ( 3/8” X 100’ ) galvanized aircraft HV-10000SP .. 9.5 mm X 40 m ( 3/8” X 131’ ) galvanized aircraft HV-12000P .
  • Page 6 5. The Roller fairlead does not mount to winch directly. 6. All the twelve (12) M10 X 35, 12.9 grade high tensile steel bolts must be used for HV-8000SP and HV-10000SP in order to sustain the loads imposed on the winch mounting X 35, 12.9 grade high tensile steel bolts must be used for HV-12000P and...
  • Page 7: Maintenance

    If re-lubrication is necessary after repair or disassembly use Castrol Alpha Spheerol L-EP 2 grease, 150 Viscosity (cSt) at 40 degree C. 0.3 liter for HV-8000SP/10000SP and 0.6 liter for HV-12000P/15000P For Brake Assembly Gear lubrication is an important component in insuring the long life of your winch. The type of lubricant will have a great influence.
  • Page 8 Maintenance Schedule Ensure that a responsible person carries out all inspections as per schedule. Inspections are dived into Daily, Monthly and 3 Monthly. Classification of check Periodical Checking item Checking method Checking reference Daily Three month month Loosening and center Checking of Installation Existence of abnormalities...
  • Page 9: Ⅴ Ⅴ Ⅴ Ⅴ .Trouble Shooting

    Ⅴ Ⅴ Ⅴ Ⅴ .Trouble Shooting When winch fails to respond after several attempts, or if there are any defective operation check followings: Symptom Possible Cause Remedy Overload Reduce load The hydraulic system pressure is not Check the pressure on each side of adequate to power the load, or the the hydraulic motor back pressure is too high...
  • Page 10: Replacement Parts List

    VI. Replacement Parts List HV-8000SP/10000SP Description Description Description Hydraulic motor Plain washer Oil Seal Motor support rack Brake free-spool base Hex bolt Hex bolt Drum Support rack Spiral spring Hex bolt Gear Box Cam A Hex bolt Socket Brake ass’y...
  • Page 11 HV-12000P/15000P Description Description Description Hydraulic motor Spring pin Hex bolt Motor support rack Spring washer Hex bolt Drum bushing Hex bolt Hex bolt Tie bar shaft Hex bolt Tie bar stage carrier Hex bolt Connecting shaft stage carrier Hex bolt Connecting socket Plain washer Spring washer...
  • Page 12: Limited Warranty

    Limited Warranty This Limited Warranty is given by the Comeup Industries Inc. (the "Seller") to the original purchaser (the "Purchaser") of a Winch specified in this manual. This Limited Warranty is not transferable to any other party. The Seller takes the responsibility for all parts and components, with the...

This manual is also suitable for:

Hv-10000spHv-12000pHv-15000p

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