Electric Recovery Winch Thanks for purchasing a WINCH. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions Winch is designed to give safe and dependable service if operated according to the instructions.
I. Safety Precaution Please read and understand this Instruction Manual before installing your winch. Don’t use unsuitable rope in construction, strength or having any defects. Don’t use unsuitable hook and pulley block for rope. The operator of winch in some cases, is required to have qualifications according to applicable laws and ordinances.
II. Performance Data Specification MODEL DP-10000 Line Pull 4,535 kg / 10,000 lb Motor 12V 3,430 w / 4.6 hp 24V 2,237 w / 3.0 hp Control Hand-held Remote Switch Gear Train 4 Stage Planetary Gear Ratio 277:1 Clutch Rotating Ring Gear Brake Patent Cone Load-Holding Brake &...
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How the winch is rated Load and speed vary according to how much wire rope is on the drum. The first layer of wire rope on the drum delivers the slowest speed and the maximum load. A full drum delivers the maximum speed and the minimum load.
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Battery cable wiring diagram Battery cable specification: Model DP-10000 Control Type Detachable solenoid pack Red cable: 2 AWG x 72”(1.83 m) Volt 12V or 24V Black cable: 2 AWG x 72”(1.83 m) 1. Attach the black cable (earth) firmly to the chassis of the vehicle or to the negative(-)battery terminal.
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Ⅳ. Operation Precaution Check all safety and environmental conditions prior and during use. A wire rope should be replaced if it shows signs of excessive wear, broken wires, corrosion or any other defects. The operator must remain with the winch when is being operated. The winches duty rating is S 3 (intermittent-periodic) If the winch fails in pulling a load under normal conditions, stop the operation within 30 seconds otherwise motor damage may occur.
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Free Wheel (Clutch) Function The clutch allows rapid unspooling of the wire rope for hooking onto a load or anchor points and is operated by a clutch handle. The clutch handle must be in the “Engaged” position before winching. 1).To disengage the clutch lift the clutch handle up and turn it at 90 clockwise rotation to the “Disengaged”...
Ⅴ. Maintenance Cable Replacement Never use a rope of a different size or material and only use genuine replacement parts. If the winch is subjected to a high duty or excess load, the rope may require frequent replacement. 1). Disengage the clutch (Fig6) 2).
Lubrication All moving parts in the winch are permanently lubricated at the time of assembly. Under normal conditions factory lubrication will suffice. If re-lubrication is necessary after repair or disassembly use a marine type grease. Maintenance Schedule Ensure that a responsible person carries out all inspections as per schedule. Inspections are dived into Daily, Monthly and 3 Monthly.
Ⅵ. Trouble Shooting When the winch fails to operate after several attempts, or if there is any fault while operating check the following: Symptom Possible Cause Remedy Winch will not Cut circuit Check battery cable. operate Weak battery Recharge or replace battery (at least 650CCA) Damaged over load protector Replace over load protector...
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Ⅶ. Replacement Parts List For DP-10000 Description Q'ty Description Q'ty Motor 4.6HP 12V Oil seal Motor 3.0HP 24V O-ring Motor flange O-ring Motor base Spring pin Drum bushing Cap bolt Anti-dust ring Hex bolt Front tie bar Hex bolt Socket...
Limited Warranty This Limited Warranty is given by the Comeup Industries Inc. (the "Seller") to the original purchaser (the "Purchaser") of a Winch specified in this manual. This Limited Warranty is not transferable to any other party. The Seller takes the responsibility for all parts and components, with the...
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