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Summary of Contents for Comeup DV-2500i
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Page 3: Warranty
Utility Duty Winch Limited Lifetime Warranty for Mechanical Components Limited One (1) Year Warranty for Electrical Components WARRANTY Industries Inc. ( ) warrants to the original purchaser that the mechanical components of the Utility Duty Winch will be free of defects in material and workmanship for the lifetime of the winch and the electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase. - Page 4 Utility Duty Winch Thank you for purchasing a Winch. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. We reserve the right to make changes without notice because of continued product improvement.
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Page 5: Safety Requirement
Safety Requirement The winch is designed to give safe and dependable service of trouble-free operation. Please read and understand this Instruction Manual before installing your winch. Precautions before using of winch are listing as follows: Confirm that the winch complies with the using conditions. ！... -
Page 6: Load Rating
I I . Winching Principles Calculating Fleet Angle To obtain the best wire rope service, the direction of pull will be on a horizontal within ±15 degrees and perpendicular to be centerline of the winch drum within ±5 degrees. If the fleet angle is bigger than the recommended angles, a good spooling cannot be obtained as the rope will spoon onto one side of the rope drum and possible damage to the rope or winch. - Page 7 For example, if a vehicle weighing 1,200 kg is winched up an incline by 100% on the marsh road, the above formula would be used as follows: Where Wt: 1,200 kg, S: 0.52 G: 0.71 RPF = (Wt X S) + (Wt X G) = (1,200 kg X 0.52) + (1,200 kg X 0.71) A gradient of 10% is a rise = 624 kg + 852 kg...
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Page 8: Installation
Snatch Block An important aid to successful winching is the use of snatch block, which can be used to increase the pulling power of a winch or change the direction of a pull. A winch double lined with a snatch block creates a mechanical leverage cutting the effort required by nearly half. -
Page 9: Switch Connection
Battery Leads Connection 1). Battery leads specification is listing as follows: Model DV-2500i DV-3500i DV-4500i Control Type Solenoid/Indirect 6 AWG × 5’ (1.5 m) 6 AWG × 5’(1.5 m) 6 AWG × 5’(1.5 m) Volt 8 AWG × 5’ (1.5 m) 8 AWG ×... -
Page 10: Operation
V. Operation Precaution Be sure to check all safety and environmental conditions. ！ A wire rope should be discarded and not to be used again if rope shows sign of excessive ！ wear too many broken wires, corrosion or other defects. The operator of winch must remain with the winch at all times whist the unit is being operated. - Page 11 Clutch Function The free-spool allows rapid wire rope payout for hooking onto the load or anchor points and is operated by a free-spool level. The free-spool level must be in the “Engaged” position before winching (fig 12) 1). To disengage the free-spool by lifting a free-spool lever in the “Disengaged” position, wire rope can now be free spooled on the drum (fig13) 2).
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Page 12: Maintenance Schedule
Maintenance Schedule Checking Item Checking reference Periodical method Daily Monthly Quarterly Mounting bolts & Bolt tension & Installation Existence of abnormalities alignment wear Working Manual Reasonable actuation Remote Wearing in control Visual Free of wear or damage contact points Broken strands Visual, Less than 10% measuring... - Page 13 If the winch fails to operate after several attempt, or if there is any fault whilst operation: Symptom Possible Cause Remedy Cut circuit Check battery lead Weak battery Recharge or replace battery, 650CCA Damaged circuit breaker Replace circuit breaker Winch will not Bad connection of wiring Reconnect tightly operate...
- Page 14 NOTES...
- Page 16 COMEUP INDUSTRIES INC. No.112, Nanyang St., Xizhi Dist., New Taipei City, Taiwan 22152 Tel: +886-2-2694-7011 / Fax: +886-2-2694-7053 Email: info@comeup.com.tw PN 882365 Ver:00 http://www.comeupwinch.com Specifications subject to change without notice...
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