Comeup DS-9.5 Instruction Manual
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Comeup DS-9.5 Instruction Manual

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  • Page 2: General Safety Precautions

    Self-Recovery Winch Winch. This manual covers operation and Thank you for purchasing a maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions Winch is designed to give safe and dependable service if operated according to the instructions.

  • Page 3: Safety Precautions

    I. Safety Precautions Please read and understand this Instruction Manual before installing your winch. Don’t use unsuitable rope in construction, strength or having any defects. Don’t use unsuitable hook and pulley block for rope. The operator of winch in some cases, is required to have qualifications according to applicable laws and ordinances.
  • Page 4 3.55 / 11.7 layer Rope cap (m / ft) 32.4 / 106.3 Line speed and Amp. Draw At the first layer of wire rope on the drum. Model DS-9.5 / DS-9.5i Line Pull Line Speed Amp. 2,004 15.4 1,818 4,008 11.5...

  • Page 5: Main Components

    Main Components...

  • Page 6: Switch Connection

    Bolts must be used for fastening the roller fairlead into the mounting channel. Battery Lead Connection 254 mm(10") Battery lead specification: Model DS-9.5 DS-9.5i Control Type Detachable solenoid pack Integrated solenoid pack Red cable: 2 AWG x 1.83 m / 72〞...

  • Page 7: Led Light

    If a winch which is operated with red LED signal for a long period will certainly result in damaged the winch. In this circumstance, you must power off the winch without delay. DS-9.5 LED LIGHT LED LIGHT...
  • Page 8 Ⅴ Ⅴ Ⅴ Ⅴ . Operation Precautions Check all safety and environmental conditions prior and during use. A wire rope should be replaced if it shows signs of excessive wear, broken wires, corrosion or any other defects. The operator must remain with the winch when it is being operated. The winches duty rating is S3 (intermittent –...

  • Page 9: Recovery Procedures

    Free-spool Function The free-spool allows rapid payout of the wire rope for hooking onto a load or anchor points and is operated by the free-spool T-handle. The free-spool T-handle must be in the “Engaged” position before winching. 1). To disengage the free-spool lift the free-spool T-handle up and turn it at 90 clockwise rotation to the “Disengaged”...

  • Page 10: Cable Replacement

    Ⅵ Ⅵ Ⅵ Ⅵ . Maintenance Cable Replacement Never use a rope of a different size or material and only use genuine replacement parts. If the winch is subjected to a high duty or excess load, the rope may require frequent replacement.

  • Page 11: Maintenance Schedule

    Lubrication All moving parts in the winch are permanently lubricated at the time of assembly. Under normal conditions factory lubrication will suffice. If re-lubrication is necessary after repair or disassembly use a marine type grease. Maintenance Schedule Ensure that a responsible person carries out all inspections as per schedule. Inspections are dived into Daily, Monthly and 3 Monthly.

  • Page 12: Ⅶ Ⅶ Ⅶ Ⅶ . Trouble Shooting

    Ⅶ Ⅶ Ⅶ Ⅶ . Trouble Shooting When the winch fails to operate after several attempts, or if there is any fault, check the the following: Symptom Possible Cause Remedy Cut circuit Check battery lead. Weak battery Recharge or replace battery (at least 650CCA) Damaged over-load protector(option) Replace over-load protector(option) Winch will not...
  • Page 13 Ⅶ Ⅶ Ⅶ Ⅶ I I I I . Replacement parts List DS-9.5 Description Q’ty No. Description Q’ty No. Description Q’ty Motor Cone brake disc Detachable solenoid pack Motor support rack Spiral spring Control box upper cover Gearbox support rack...
  • Page 14 DS-9.5i Q’ty Description Q’ty No. Description Q’ty No. Description Motor Spiral spring Solenoid lower plate Motor support rack Brake cover Rubber cover Gearbox support rack Bearing Round cross bolt Drum bushing Bearing Remote socket plate Drum Spring washer Solenoid pack Gear box Hex.

  • Page 15: Limited Warranty

    Limited Warranty This Limited Warranty is given by the Comeup Industries Inc. (the “Seller”) to the original purchaser (the “Purchaser”) of a Winch specified in this manual. This Limited Warranty is not transferable to any other party. The Seller takes the responsibility for all parts and components, with the...

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Ds-9.5i

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