1. Manuals
  2. Brands
  3. ATH-Heinl Manuals
  4. Lifting Systems
  5. ATH 2.28H3
  6. User manual

ATH-Heinl ATH 2.28H3 User Manual

2 post lifts
Hide thumbs
Table of Contents

Advertisement

Quick Links

User's manual 2 post lifts
ATH 2.28H3 / 2.32H3 / 2.30H3 / 2.35H3 / 2.40H3 / 2.40H3-L
ATH 2.28HL3 / 2.32HL3 / 2.30HL3 / 2.35HL3 / 2.40HL3 / 2.40HL3-L
ATH 2.28HX3 / 2.32HX3 / 2.30HX3 / 2.35HX3 / 2.40HX3 / 2.40HX3-L
ATH 2.50H3 / 2.50H3-L
ATH 2.50HX3 / 2.50HX3-L
® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013
1

Advertisement

Table of Contents
loading

Related Manuals for ATH-Heinl ATH 2.28H3

Summary of Contents for ATH-Heinl ATH 2.28H3

  • Page 1 ATH 2.28HX3 / 2.32HX3 / 2.30HX3 / 2.35HX3 / 2.40HX3 / 2.40HX3-L ATH 2.50H3 / 2.50H3-L ATH 2.50HX3 / 2.50HX3-L ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 2: Table Of Contents

    Electrical circuit diagram ............................... 51 Hydraulic circuit diagram ............................... 52 WARRANTY REGISTRATION CARD ..........................53 CHECKING BOOK ................................55 NOTES....................................68 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 3: Introduction

    Note: Follow the instructions to prevent personal injury or damage TIP: Gives additional information on features and tips for efficiently using of the device. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 4: Description Of The 2 Post Lift

    Description of the 2 post lift H3-Version: HL3 & HX3-Version: ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 5: Main Components

    Locked position of the lifting arms: Unlocked position of the lifting arms: 7. CE-Stop Automatic stop by app. 500 mm over the floor ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 6 13. Emergency descent screw, makes possible a lowering of the carriages of the lift by defective working. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 7: Operation

    (locks) the carriages & lowers the carriages after they reach the CE-Stop position 7. Selector switch, selects between with or without automatic lifting before lowering. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 8: Technical Data

    Technical Data 2.28 2.30 2.32 2.35 2.40 2.40 L-Version The given Lifting arms combinations may not be changed. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 9 H3-Version (by 2.28 / 2.30 / 2.32 / 2.35 / 2.40): HL3-Version: HX3-Version (by 2.28 / 2.30 / 2.32 / 2.35 / 2.40): ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 10 2.50 2.50 L-Version The given Lifting arms combinations may not be changed. H3-Version (by 2.50): HX3-Version (by 2.50): ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 11 Any changes to the settings could cause serious damages. If the nominal load could be not lifted please contact our service team. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 12 By smaller distances the load capacity will be reduced. In such and other cases, In this case or in other cases not covered by this manual, the manufacturer should be contacted. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 13: Scope Of Delivery

    2x Cover band with mounting brackets 700 x 540 x  30kg 2x Post’s caps 390mm  Fixing parts Suitable for 2.50: ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 14 After removing the various packing, check that they are taken to special waste collecting areas inaccessible to children and animals where they will be disposed of. Warehouse-Temperature: -25℃～+55 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 15: Installation

    INSTALLATION Floor foundation (ATH 2.28_2.30_2.32_2.35_2.40) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 16 Floor foundation (ATH 2.50) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 17: Place Of Installation

    Power connection and ground cable (see technical data) it could be in form of plug connector (socket and plug device) or fixed connection. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 18 The lift is designed for installation in dry rooms. The installation in wet rooms as well as rooms with a risk of explosion is not allowed. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 19: Installing Of The Lift

    Before fixing with the anchors bots ensure that the both posts are aligned in both directions as indicated bellow, if necessary align them with washers or shim plates. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 20 The frame has to be placed on the ground plate and used as a drilling stencil. Please note that the fixing thickness will be increased with 10mm by all eight schered anchor bolts. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 21 Put an anchor bolt into the hole and hammer Tighten according with manufacture’s specified torque. it until it reaches the bottom of the hole. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 22 Lubricate the slide ways of the posts like in the following drawing. b. The used grease will be found in the lubrication plan ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 23 By HL3 / HX3 -Version By H3-Version ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 24 Lifting arms fix with bolts on carriage c. Loosen the fixing screws (c.1) and adjust the toothed lock washer (c.2) on the catch (c.3) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 25 13. After the installation fill out the attached inspection report. This information is required in a possible case of a potential claim. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 26: Operation

    18. Lift must not be cleaned under running water ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 27: Operating Instructions

    MAINTENANCE, DISPOSAL  Repair services of lift are performed by: ________________  Waste disposal (For example used oil) is responsible: ________________ ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 28: Utilization

    Recheck to make sure the vehicle is secure and all locking pins are lock in place. d. Always ensure safeties are engaged before any attempt is made to work on or near vehicle. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 29 Turn down the lifting pads and swing the lifting arms back to 90° position. c. Drive the vehicle out of the lift. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 30: Maintenance

    1,5-2,5mm Jerkily lifting Air in hydraulic system Vent the hydraulic system. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 31 Check the capacitance of the motor Motor contactor enabled Replace the fuses contactor Check the integrity of the wires Replace the cables ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 32: Maintenance Schedule

    Lifting arms Wear and straight work Hydraulic oil Changing Every 3 years (Recommended) Hydraulic-System Cleaning Every 6 years Hydraulic hoses Replacing ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 33: Lubrication Schedule

    Lower the lift completely and keep pressed the push button „DOWN „approximately 15 seconds so that the hydraulic system will be completely de-aired. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 34 5. Turn the emergency descent screw (103) slowly to the left (counterclockwise) 6. Once compleate, close the emergency descent screw (103) by turning it to the right (clockwise) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 35 By turning of the set screw (2) to the right (clockwise) the lift lowers slower, by turning to the left (counterclockwise) lowers faster. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 36 107: Hydraulic fitting connection 108: Lowering valve 110: Non return valve 111 Hydraulic gear pump YV: Solenoid for lowering valve ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 37: Declaration Of Conformity

    ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg Germany Im Juni 2012 ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 38 ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg Germany Im Juni 2012 ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 39: Spare Parts List

    SPARE PARTS LIST ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 40 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 41 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 42 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 43 Long reinforced lifting arm 2st stage 2.50 L 20_7 Long reinforced lifting arm 3st stage 2.50 L 24_1 Stackable lifting pad HAT4114 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 44 B - HL3 HHS6574 60_2 Hydraulic hose B - HX3 HHS6576 Tubular foam protection HSS2420 Connection piece HVS6210 63_1 Hardening post HVS2020 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 45 2.50 Lifting end-switch TZ-8108 HES7118 CE-Stop switch TZ-8108 HES7118 Auxiliary end-switch TZ-8108 HES7118 YA1- HMR7410 Electromagnet for locking catches MQZ2-5 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 46 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 47 158_ Chain’s pulley 2.50 Guide for Chain’s pulley HAR2320 159_ Guide for Chain’s pulley 2.50 HSS6214 Solenoid for lowering valve ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 48 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 49 Push button parking (Lock up) NP2-BA25 HDT7150 Selector switch NP2-BD25 HWS7912 Transformer NDK-50 HST7102 Rectifier KBPC15-10 HGR7106 Connecting strip UK5N HAK7110 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 50 Load and type label Load capacity label Warning symbols Under tension sticker ATH-Heinl Logo CE-sticker Damaged warning symbols are to be substituted. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 51: Appendix

    (just by HL3 Relay & HX3 Version) Time relay Signal lamp Bridge Electromagnet for Lowering valve Rectifier locking catches ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 52: Hydraulic Circuit Diagram

    Non return valve Lowering valve Lowering speed control Manometer (optional) Excess flow cut-off valve valve Main and opposite 10/11 cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 53: Warranty Registration Card

    Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl) Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 54 - Power units, hydraulic cylinders, and all other assembly components such as turn plates, slip plates, Cables, chains, valves, switches etc. are covered under warranty for one year. - ATH-Heinl shall repair or replace at their option for the warranty period those parts returned back to our place. The warranty does not extend to...

  • Page 55: Checking Book

    CHECKING BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 56 Fill in all the following information  Manufacturer & type of the used anchor bolts:  Manufacturer & type of the used hydraulic oil: ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 57 Name of the operator Date and signature of the operator Name of the operator Date and signature of the operator ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 58 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 59 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 60 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 61 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 62 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 63 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 64 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 65 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 66 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 67 Date and signature of the operator The operator by signing of the form confirms that the floor meet the needed requirements ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

  • Page 68: Notes

    NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 69 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 70 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 71 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...
  • Page 72 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013...

This manual is also suitable for:

Ath 2.32h3Ath 2.30h3Ath 2.35h3Ath 2.40h3Ath 2.40h3-lAth 2.28hl3 ... Show all

Table of Contents