ATH-Heinl SH5000HA User Manual

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USER´S MANUAL

ATH SH5000HA

Table of Contents

Summary of Contents for ATH-Heinl SH5000HA

Page 2: Table Of Contents
Electric diagram ................................61 Hydraulic diagram ................................62 Pneumatic diagram ................................ 63 WARRANTY CARD ................................64 CHECKING BOOK ................................66 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 3: Introduction
ATTENTION: Follow the instructions to prevent personal injury or damage TIP: Gives additional information on features and tips for efficiently using of the device. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 5 This safety device prevents a lowering of the lift of more than 100 mm in case of any arbitrary defect. Electric magnets are unlocking this device when lowering the lift. 11. Light barrier Guarantees a secure synchronization of both scissors. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 7 Position: ADJ indicates that the lift is in the adjustment mode 9. Switch for light barrier Bridging of the light barrier for adjustment– resp. installation works. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 8 C = Magnetic valve D = Emergency hand pump E = Lowering valve F = Leveling valves G = Manometer ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 11: Scope Of Delivery
After removing the packing, check that they are taken to special waste collecting areas inaccesible to children and animals as long as they are not disposed. Storage temperature: -10℃～+40 °C INSTALLATION ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 15: Place Of Installation
The lift is designed for an installation in dry rooms. The installation in wet rooms as well as in rooms with a risk of explosion is not allowed. Furthermore the installation outside is not allowed. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 16: Installation
Before fixing with dowels make sure that both scissors are aligned, if necessary align with washers or plates. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 17 Main lift Freewheel lift B-1 = Main cylinder A-1 = Main cylinder B-2 = Second cylinder A-2 = Second cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 18 A-2 = Second cylinder freewheel lift AV1 = Unlocking freewheel lift AV2 = Unlocking main lift AV3 = Lowering speed acceleration valve ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 19 Lift and lower the main lift appr. 3 times and check the synchronization. If a synchronization is not given, repeat the previous steps again. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 20 Loosen the bleeding screw as to be seen in the adjacent picture for bleeding the cylinder.  Following retighten the bleeding screw again. 18-1 18-2 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 22 By using the turn plate for wheel alignment it can be adjusted by means of the subjacent screw (optional). ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 23 For an optimal corrosion protection we recommend to make a cavity sealing. Furthermore a suitable silicone for the gaps must be used. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 24: Operation
14. Do not clean the lift under running water. 15. During lifting and lowering the danger zone must be kept entirely clear ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 25: Operation Instructions
MAINTENANCE, DISPOSAL  Maintenance works on the lift are made by: ________________  Responsible for disposal (e.g. used oil): ________________ ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 26: Utilization
Lower the lift completely. b. Remove if necessary the used rubber plates. c. Drive the vehicle from the lift. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 27: Maintenance
Lubricate the slides Lift raises after releasing the button Defekive button Changing the defective button further Defektive contactor Changing the defective button ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 28 Check capacity of circuit breaker Replace the fuses Circuit breaker is activated Check damages on the cable Replace the cable ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 29: Maintenance Plan
Cylinder sealing Oil loss and deformation Hydraulic oil Changing Every 3 years (recommended) Hydraulic system Cleaning Every 6 years Hoses Changing ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 30: Lubrication Plan
4. Turn the emergency down screw on the lowering valve slowly counterclockwise. 5. After the lift is completely lowered, close the emergency down screw by turning it clockwise. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 31: Declaration Of Conformity
ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg Germany Im Oktober 2012 ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 34 Bolt for roller HRA8429 Roller Lock ring HLS8431 Light barrier Screw HHS8433 Holder for reflector HLS8434 Reflector Screw M3X6 - GB/T818 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 36 Scissor part complete Screw M8X12 - GB/T79 HBB8452 Bolt HMB3024 Bushing 3024 HBS8414 Washer Frame Screw M6X16 M6 - GB/T6170 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 38 M10X20 - GB/T68 M16 - GB/T6170 Screw Screw M16X50 - GB/T5781 M16 - GB/T6172.1 HJS8470 Spacer Spring Top plate HGR6472 U-Plate ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 40 Sealing 67X77X6 HAR8509 Scraper ring 67X75X5 HZV8510 Top plate HZD8511 Piston sealing 120X95X22.4 HRV8512 Non-return valve HZS8520 Sealing set /35/36/37/38/41 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 42 Screw M6X16 - GB/T70.1 HFP8531 Freewheel lift platform HHB8532 Upper bolt for scissor part HMB3560 Bushing 3560 HBS8534 Washer 2 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 44 50X3.1 - GB1235 HZD8558 Guide ring 45X25X2.5 HZD8559 Scraper ring 45X53X5 HSK8560 Steel ball D.6 - GB308 HZS8561 Sealing set 24/25/26/27/28/29 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 46 Washer D.12 -GB/T97.1 Screw M12X30 M20 - GB/T6170 HSS8575 Special screw M20X70 Washer HSS8575 Special screw Screw M6X16 - GB/T70.1 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 48 P2 Scissor parts complete Screw M8X12 - GB/T79 HBB8452 Bolt HMB3024 Bushing 3024 HBS8414 Washer Frame Screw M6X16 M6 - GB/T6170 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 50 38X3.1 - GB1235 HZD8677 Guide ring 50X25X2.5 HAR8678 Scraper ring 50X58X5 HPD8679 Air silencer HRV8512 Non-return valve HZS8525 Sealing set /35/36/37/38/ ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 52 Freewheel lift platform extension Screw M6X14 HFP8531 Freewheel lift platform HHB8532 Upper bolt for scissor part HMB3560 Bushing 3560 HBS8534 Washer 2 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 54 HZD8696 O-Ring 55X3.1 - GB1235 HZD8558 Guide ring 50X25X2.5 HZD8698 Sealing 50X60X6 HAR8699 Scraper ring 50X58X5 HZS8700 Sealing set 23/24/25/26/27/28/29 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 56 Light barrier "By-Pass" button LA16Y-11-Y HSL8265 Signal lamp CP-502D HSP8266 Control board CP-502B.11 HWS8267 Selector switch Main-/Freewheel lift HTR8268 Button NOTCH ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 58 M6X8 - GB/T80 Screw M6X65 - GB/T70.1 Spring washer D.8 - GB/T93 Screw M8X20 - GB/T70.1 Screw M8X80 - GB/T70.1 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 60 90° Connection 1B9-04SP HHT8366 T-Connection AB-04 HHA8326 90° Hydraulic connection 1/4 (1BT9-04SP) HHA8368 Connection 1BT-04SP HZA8369 90° connection 1BT9-04SP-Y Optional ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 61: Appendix
QV1: Air valve for main lift QV2: Air valve for freewheel lift QY3: Air valve for accelerating the lowering of freewheel lift PH: Light barrier ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 62: Hydraulic Diagram
13 Solenoid for lowering valve 14 Valve for lowering speed 15 Motor 16 Pump 17 Oil filter 18 Emergency hand pump ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 63: Pneumatic Diagram
AV3: Lowering speed acceleration valve LU: Compressed air maintenance unit (not in scope of delivery CO: Compressor (not in scope of delivery) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 64: Warranty Card
Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl) Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 65 (according to operation instructions and/or instructions), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes)! ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 67 Fill in all the following information  Manufacturer & type of the used anchor bolts:  Manufacturer & type of the used hydraulic oil: ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 68 Date and signature of operator Name of operator Date and signature of operator Name of operator Date and signature of operator ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 69 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 70 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 71 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 72 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 73 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 74 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 75 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 76 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 77 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 78 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
Page 79 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...

ATH-Heinl SH5000HA User Manual

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Summary of Contents for ATH-Heinl SH5000HA

Page 2: Table Of Contents

Page 3: Introduction

Page 4: Description Of Lift

Page 6: Operation

Page 9: Technical Data

Page 11: Scope Of Delivery

Page 12: Floor Foundation

Page 15: Place Of Installation

Page 16: Installation

Page 24: Operation

Page 25: Operation Instructions

Page 26: Utilization

Page 27: Maintenance

Page 29: Maintenance Plan

Page 30: Lubrication Plan

Page 31: Declaration Of Conformity

Page 32: Spare Part List

Page 61: Appendix

Page 62: Hydraulic Diagram

Page 63: Pneumatic Diagram

Page 64: Warranty Card

Page 66: Checking Book

ATH-Heinl SH5000HA User Manual

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Summary of Contents for ATH-Heinl SH5000HA

Table of Contents