Related Manuals for ATH-Heinl ATH-CROSS LIFT 50
Summary of Contents for ATH-Heinl ATH-CROSS LIFT 50
- Page 1 USER´S MANUAL ATH-CROSS LIFT 50 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 2: Table Of Contents
Hydraulikaggregat kpl................................ 53 Hydraulikkreislauf ................................56 Pneumatikkreislauf ................................58 Beleuchtungs-Kit ................................60 E- Beleuchtungs-Kit ................................62 APPENDIX ..................................64 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 3 Electric diagram ................................64 Hydraulic diagram ................................65 Pneumatic diagram ................................ 66 Warranty card ..................................67 CHECKING BOOK ................................69 NOTIZEN ..................................... 81 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 4: Introduction
ATTENTION: Follow the instructions to prevent personal injury or damage TIP: Gives additional information on features and tips for efficiently using of the device. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 5: Description Of Lift
Description of lift ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 6 This safety device prevents a lowering of the lift of more than 100 mm in case of any arbitrary defect. Electric magnets are unlocking this device when lowering the lift. 11. Light barrier Guarantees a secure synchronization of both scissors. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 7: Operation
(8) ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 8 Position: ADJ indicates that the lift is in the adjustment mode 9. Switch for light barrier Bridging of the light barrier for adjustment– resp. installation works. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 9 C = Magnetic valve D = Emergency hand pump E = Lowering valve F = Leveling valves G = Manometer ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 10: Technical Data
Technical data For in-ground installation: ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 11 For on-ground installation: ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 12: Scope Of Delivery
After removing the packing, check that they are taken to special waste collecting areas inaccesible to children and animals as long as they are not disposed. Storage temperature: -10℃～+40 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 13: Installation
INSTALLATION Floor foundation ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 14 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 15 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 16: Place Of Installation
The lift is designed for an installation in dry rooms. The installation in wet rooms as well as in rooms with a risk of explosion is not allowed. Furthermore the installation outside is not allowed. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 17: Installation Of The Lift
Main lift Freewheel lift B-1 = Main cylinder A-1 = Main cylinder B-2 = Second cylinder A-2 = Second cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 18 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 19 A-2 = Second cylinder freewheel lift AV1 = Unlocking freewheel lift AV2 = Unlocking main lift AV3 = Lowering speed acceleration valve ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 20 Lift and lower the main lift appr. 3 times and check the synchronization. If a synchronization is not given, repeat the previous steps again. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 21 Loosen the bleeding screw as to be seen in the adjacent picture for bleeding the cylinder. • Following retighten the bleeding screw again. 18-1 18-2 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 22 Clamping thickness B depends on flooring 10. Adjustment of lift ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 23 By using the turn plate for wheel alignment it can be adjusted by means of the subjacent screw (optional). ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 24 For an optimal corrosion protection, we recommend to make a cavity preservation. Furthermore, a suitable silicone for the gaps must be used. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 25: Operation
14. Do not clean the lift under running water. 15. During lifting and lowering the danger zone must be kept entirely clear ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 26: Operating Instructions
MAINTENANCE, DISPOSAL • Maintenance works on the lift are made by: ________________ • Responsible for disposal (e.g. used oil): ________________ ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 27: Utilization
Lower the lift completely. b. Remove if necessary the used rubber plates. c. Drive the vehicle from the lift. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 28: Maintenance
Lubricate the slides Lift raises after releasing the button Defekive button Changing the defective button further Defektive contactor Changing the defective button ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 29 Check capacity of circuit breaker Replace the fuses Circuit breaker is activated Check damages on the cable Replace the cable ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 30: Maintenance Plan
Cylinder sealing Oil loss and deformation Hydraulic oil Changing Every 3 years (recommended) Hydraulic system Cleaning Every 6 years Hoses Changing ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 31: Lubrication Plan
For bleeding the hydraulic circuit keep the tank cap opened for the first 10 lifting movements. Lower the lift completely and press the button lowering appr. 15 seconds further so that the hydraulic system will be bleeded completely. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 32 4. Turn the emergency down screw on the lowering valve slowly counterclockwise. 5. After the lift is completely lowered, close the emergency down screw by turning it clockwise. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 33: Declaration Of Conformity
ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg Germany Im Oktober 2012 ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer) ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 34: Spare Part Book
SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 35: Hebebühne
Hebebühne ‚ ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 36 HHS8433 Halter für Reflektor Reflector support board HLS8434 Reflektor Photocell reflector M3X6 – GB.T818 Schraube Screw HLS8431 Lichtschranke Photocell sensor ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 37: Schere P1
Schere P1 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 38 M6 - GB/T52 M6X16 – Schraube Screw GB/T12 Untere HSR8533 Jack lower safety rack Rastenaufnahmen Radfreiheber Zylinder P1 jack hydraulic HHZ8535 cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 39 O-ring O-ring 80X3.1 HZD8557 O-ring O-ring 50X3.1 HZD8558 Führungsring Guide ring 45X25X2.5 HZD8559 Abstreifring Scraper 45X53X5 HSK8560 Stahlkugel Steel ball ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 40: Grundrahmen P1 / Grundrahmen P2
Grundrahmen P1 / Grundrahmen P2 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 41 M16 - GB/T6172.1 Schraube Screw M10X20 - GB/T819.1 Schraube Screw M16X85 - GB/T5780 Schraube Screw M16X50 - GB/T5781 Mutter M16 - GB/T6170 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 42: Plattform P1 / Plattform P2
Plattform P1 / Plattform P2 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 43 Washer D.8 - GB/T97.1 Schraube Screw M8X25 - GB/T70.2 Schraube Screw M8X16 - GB/T70.1 HBF8532 Befestigung Führungsw. Guide fastening plate ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 44: Schwingplatte
Schwingplatte ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 45 M8X20 - GB/T70.3 Mutter M6 - GB/T52 HSS8510 Feder Schwingplatte kpl. Spring HFH8510 Feder Halterung Spring cradle HSB8511 Spezialbolzen Bolt ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 46: Radfreiheber P1 / Radfreiheber P2
Radfreiheber P1 / Radfreiheber P2 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 47 M6X10 – GB/T79 Self-lubricated Lagerbuchse 3035 HMB3035 bush Obere Rolle Upper wheel HLR8540 Obere Bolzen für Rolle Upper wheel shaft BR8540 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 48: Schere P2
Schere P2 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 49 Jack lower safety rack HHZ8682 Radfreiheber Zylinder P2 jack hydraulic cylinder HGS3153 Nylon Gleitstck Nylon slider HSR8473 Scherenteil aussen Outer scissor arm ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 50 Sealing Set (63,54,64,65,55,56,66) (63,54,64,65,55,56,6 HZD8693 Kolbendichtung Gasket 95X75X22.4 HZD8695 O-ring O-ring 95X3.1 HZD8696 O-ring O-ring 55X3.1 HZD8698 Dichtung Seal 50X60X6 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 51 Control Unit ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 52 Function indicator CP-502D HSP8266 Steuerplatine Control board CP-502B.11 Wahlschalter HWS8267 MAIN/JACK selector Haupt/Radfreiheber Safety engaging HTR8268 Taste - Raste button ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 53: Hydraulikaggregat Kpl
Hydraulikaggregat kpl. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 54 90°• Hydraulikanschluss 90º union 1/4(1BT9-04SP) HHA8327 Hydraulikanschluss Union 1/4 (1BT-04SP) HHA8328 Hydraulikanschluss Union 1/4 (1T-04) Schraube Screw M8X80 - GB/T70.1 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 55 Screw M6X8 - GB/T80 Schraube Screw M6X65 - GB/T70.1 Sicherungsring Locking washer D.8 - GB/T93 Schraube Screw M8X20 - GB/T70.1 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 56: Hydraulikkreislauf
Hydraulikkreislauf ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 57 Union (1BT-04SP) HHA8326 90° Anschluss 90 degree union (1BT9-04SP-Y) HHA8367 Hydraulikanschluss Union (Φ10 ZG1/4) HPS8367 Polyurethane Schlauch PU hose (Φ10XΦ6.5X4900C) ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 58: Pneumatikkreislauf
Pneumatikkreislauf ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 59 Switching valve VMS-114 Optional VMS-114 Special nut Optional Union Optional Quick union 8-1/4 Optional PE-Kunststoffschlauch Rilsan hose 8X5 L=12000 Optional ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 60: Beleuchtungs-Kit
Beleuchtungs-Kit ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 61 M4 – GB52 Mutter D.8 – GB/97.1 Scheibe Washer M8X25 – Schraube Screw GB/T70.1 HVP8427 Verbindungsplatte Abdeckungen LED Connecting plate Stableuchte ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 62: E- Beleuchtungs-Kit
E- Beleuchtungs-Kit ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 63 HSA0387 Sicherungsautomat 2-polig Breaker DZ47- 63/2P/C3A HWS8263 Wahlschalter Switch LAY37T-10X/2 HLB7225 LED stableuchte 18W/DC24V für LED light (XCD-T8-12- 629020 18W) ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 64: Appendix
QV1: Air valve for main lift QV2: Air valve for freewheel lift QY3: Air valve for accelerating the lowering of freewheel lift PH: Light barrier ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 65: Hydraulic Diagram
13 Solenoid for lowering valve 14 Valve for lowering speed 15 Motor 16 Pump 17 Oil filter 18 Emergency hand pump ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 66: Pneumatic Diagram
AV3: Lowering speed acceleration valve LU: Compressed air maintenance unit (not in scope of delivery CO: Compressor (not in scope of delivery) ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... -
Page 67: Warranty Card
Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl) Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 68 (according to operation instructions and/or instructions), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes)! ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 69: Checking Book
CHECKING BOOK Vehicle lift ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 70 Fill in all the following information • Manufacturer & type of the used anchor bolts: • Manufacturer & type of the used hydraulic oil: ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 71 Date and signature of operator Name of operator Date and signature of operator Name of operator Date and signature of operator ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 72 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 73 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 74 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 75 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 76 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 77 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 78 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 79 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 80 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
-
Page 81: Notizen
NOTIZEN ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014... - Page 82 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 83 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...
- Page 84 ® Copyright ATH-Heinl GmbH & Co. KG, 2018, All rights reserved. / Misprints and technical changes reserved / Issue: 08/2014...