ATH-Heinl Flex Lift 30 Operating Instructions Manual

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OPERATING INSTRUCTIONS

ATH Flex Lift 30

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Page 1 OPERATING INSTRUCTIONS ATH Flex Lift 30...
Page 2: Table Of Contents
SPARE PART BOOK ......................- 40 - 10.0 NOTES ..........................- 52 - ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 2 -...
Page 3: Introduction
TIP: Provides more information on functionality and tips for using the device efficiently. Appropriate protective clothing must be worn for all work on the described system. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 4: Description
5. Hydraulic unit with control 6. Safety rail 7. Transport kit ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 4 -...
Page 5: Operation
4. Push button lifting For lifting 5. Push button lowering For lowering ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 5 -...
Page 6: Technical Data
1.200 mm By changed distances the load capacity will be reduced. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 6 -...
Page 7: Scale Drawing
Scale Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 7 -...
Page 8: Installation
205 cm Height 100 cm Storage temperature -10 to +50 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 8 -...
Page 9: Unpacking The Machine
Store the removed packing at a collecting place until disposal, so that they are not accessible for children or animals. Storage temperature: -10～+40 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 9 -...
Page 10: Location
Humidity 50% at 40 °C – 90% at 20 °C Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 10 -...
Page 11 The installation in wet rooms as well as rooms with a risk of explosion is ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 12: Fixing
The compressed air maintenance unit must be serviced at regular intervals. The maximum or minimum pressure ensures perfect functioning without any damage. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 13: Hydraulic Connection
Fix the tubes on the connections of the scissor lift and on the Y-connection on the control box. Retighten all hydraulic connections. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 13 -...
Page 15: 2.10 Completion Of Work
Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions). ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 16: Operation
15. While lifting and lowering the danger zone must be keep free. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 16 -...
Page 17 Remove the rubber disks from the lift. b. Drive the vehicle off the lift. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 18: Operating Instructions
 Annual check of the lifting platform by an authorised and trained person ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 18 -...
Page 19: Basic Information
Moving parts of the machine can catch loose clothing, long hair or jewellery. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 20: Maintenance
Minimum requirement for passenger car and passenger car/truck balancing machine: Impact anchor M8 x 100 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 21: Safety Regulations For Oil
Oil is a combustible medium. Pay attention to possible hazards. Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 22: Notes
Check motor and transmission for function and wear Check welds and construction Visual inspection (according to inspection plan) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 22 -...
Page 23: Troubleshooting / Error Display And Solutions
Lifting platform continues to lift Defective button Replace the defective button after releasing the button ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 23 -...
Page 24 Check for damage to the cable Replace the cable ALWAYS USE ORIGINAL PARTS AND ACCESSORIES. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 24 -...
Page 25: Maintenance And Service Instructions
By turning the stud screw (2) clockwise the lift lowers slowly, by turning it counterclockwise the lift lowers faster. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 26: Disposal
The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 27: Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration Of Conformity
BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 28: Appendix
APPENDIX Pneumatic circuit diagram Not relevant! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 28 -...
Page 29: Electric Circuit Diagram
Control valve for lifting Buzzer Lowering valve Emergency switch (Opt) Push button „UP“ Fuse ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 29 -...
Page 30: Hydraulic Circuit Diagram
Lowering speed control Control valve for „Lifting“ Motor valve Gear pump Filter Oil-Tank ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 30 -...
Page 31: Warranty Card
ATH-Heinl within 24 hours) Place & Date Signature & Stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 31 -...
Page 32: Scope Of The Product Warranty
(overload, outdoor installation, technical changes) are excluded from the warranty! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 33: Inspection Log
Make a note of all the data below Manufacturer & type of mounting materials used: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 34: Installation And Handover Log
Operator name and company stamp Date and operator signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 34 -...
Page 35: Inspection Plan
Condition / mechanical safety device Condition / functions under load Inspection sticker issued ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 35 -...
Page 36: Visual Inspection (Authorised Expert)
Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 37 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 38 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 39 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 40: 9.0 Spare Part Book
9.0 SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 40 -...
Page 41 Control unit empty Ab 07.18 ´01-5 HGA1422 Gummiauflage Rubber Block 160X120X40 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 41 -...
Page 43 Auffahrrampe (right) (Rechts) Arretierungsplatte Support bracket ´01-29 HAR2037.10 Auffahrrampe (right) (Rechts) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 43 -...
Page 44 HDB0841.10 Connector Befestigung Befestigung für ´01-50 HDB0841.20 Support for connector Durchführung ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 44 -...
Page 46 Connector Befestigung Ummantelung für Protection for hydraulic ´02-28 HUH2011 Hydraulikschlauch hose ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 46 -...
Page 48 M14*110 Magnetspule für Solenoid coil for ´03-19 HES1297 Senkventil descent valve ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 48 -...
Page 49 ´04-10 Kabeldurchführung Cable Bushing Ø25mm Befestigungsklemme für ´04-11 Fixing Clamp hutschiene ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 49 -...
Page 50 ´05-13 ´05-14 Schraube Screw M12X20 Luftschalldämpfer Kupfer- ´05-15 HPD8680 Silencer Flach ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 50 -...
Page 51 Block Block 03.2018 ‘06-04 HHZ6128 Hohlschraube für Zylinder Banjo Bolt Cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 51 -...

ATH-Heinl Flex Lift 30 Operating Instructions Manual

1 Introduction

2 Installation

3 Operation

4 Maintenance

5 Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration of Conformity

6 Appendix

7 Warranty Card

8 Inspection Log

9 0 Spare Part Book

10 Notes

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