Related Manuals for ATH-Heinl ATH-Frame Lift 30F
Summary of Contents for ATH-Heinl ATH-Frame Lift 30F
- Page 1 USER´S MANUAL ATH-Frame Lift 30F Double Scissors Lift ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 2: Table Of Contents
APPENDIX ....................................43 Electric diagram ................................43 Hydraulic diagram ................................44 GARANTIEKARTE/WARRANTY NOTE ............................. 45 NOTES ....................................47 CHECKING BOOK ................................... 50 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 3: Introduction
Note: Follow the instructions to prevent personal injury or damage Hint: Gives additional information on features and tips for efficiently using of the device. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 4: Description Of Lift
The CE-Stop stops the lift while lowering at a height of 500 mm. The limit switch stops the lifting at reaching the max. lifting height and protects with that the hydraulic system. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 5: Operation
6. Button for bridging the limit switch suitable for bleeding the hydraulic cylinder 7. Button for bridging the light barrier enables an adjustment of the synchronization ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 6: Technical Data
Technical data: ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 7 Any changes to the settings can cause serious damages. If nominal load cannot be lifted, please contact our service team. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 8 At bigger distances the load capacity will be reduced. In this case and in other cases, which are not covered by this manual the manufacturer should be contacted. 1.900 mm 4.000 mm 100 mm 1.900 mm 900 mm ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 9: Scope Of Delivery
After removing the packing, check that they are taken to special waste collecting areas inaccessible to children and animal as long as they are not disposed. Warehouse temperature: -25°C ～ +55 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 10: Installation
INSTALLATION Foundation for ATH-Frame Lift 30F Concrete quality: C20/25 Concrete curing time: Min. 20 days Max. incline: 10 mm ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 11: Place Of Installation
The lift is designed for an installation in dry rooms. The installation in wet rooms as well as rooms with a risk of explosion is not allowed. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 12: Assembly Of Lift
Tight the nuts with the torque specified by needed depth is reached. the manufacturer. Thickness B depends on floor cover. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 13 Make sure that no movable parts can damage the hydraulic hoses. 4. Hydraulic oil Fill in hydraulic oil until the mark. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 14 10. Fill in the enclosed checking book after positioning the lift. This information will be needed in case of a possible service case. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 15: Operation
12. Read and understand the user´s manual before operate the lift 13. Do not work with damaged lifts Damaged danger symbols have to be replaced. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 16: Operation Instructions
MAINTENANCE; DISPOSAL Maintenance works on the lift are made by: ________________ Responsible for disposal (e.g. used oil): ________________ ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 17: Utilization
After reaching athe CE-Stop the button LOWERING must be released and then pushed again. 4. Completion a. Lower the lift completely b. Remove the rubber discs c. Drive the vehicle from the lift ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 18: Maintenance
Limit switch (CE-Stop) is wrong switch. In case of a defect limit switch adjusted resp. defect replace it. Lift does not raise synchronical ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 19 Lift does not stop at the max. height Limit switch is wrong adjusted resp. Check adjustment of limit switch defect Replace a defect limit switch ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 20: Maintenance Plan
All components are checked for damages Hydraulic oil Exhange Every 3 years (recommended) Hydraulic system Cleaning Every 6 years Hoses Exchange ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 21: Lubrication Plan
6. Lift and lower the lift and check, if the max. height is still correct. If necessary refill carefully The used oil must be disposed in consideration of all legal regulations. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 22 !!! ATTENTION: With this screw the lowering speed can be adjusted!!! 5. After the complete lowering of the lift all screws must be retightened again. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 23 (B) COUNTERCLOCKWISE. Decelerating of the lowering speed by turning the screw of the lowering valve (B) CLOCKWISE. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 24: Declaration Of Conformity
ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg Germany Im April 2012 ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer) ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 25: Appendix
Lifting button – P1 Lowering/final Photocell pass-by Override button lowering button button Top limit switch Safety height limit Photocell switch Beeper ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 26: Hydraulic Diagram
– P2 – P1 valve Lowering control Maximum pressure Oil filter valve valve Gear pump Motor Non return valve Pressure gauge ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 27: Garantiekarte/Warranty Note
Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl) Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 28 (according to operation instructions and/or instructions), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes)! ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 29: Spare Part Book
SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 30 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 31 Hose cover for on-ground installation ´01-05 HBP6021 Steuereinheit Control unit ´01-05** HBP6023 Steuereinheit Control unit Optional ´01-06 HGA8407 Gummiblock Rubber pad ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 32 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 33 Kupferbuchse Self-lubricated bush ´02-38 HSM2001 Mutter ´02-39 HWZ2312 Welle für Zylinderaufnahme Cylinder upper shaft oben ´02-40 HMB3015 Kupferbuchse Self-lubricated bush ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 34 HBS8610 Beilagscheibe Spacer ´02-42 HSR2308 Seegering Seeger ´02-43 HSW3216 Welle Shaft ´02-44 HMB3015 Kupferbuchse Edged self-lubricated bush ´02-45 HSM2515 Mutter ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 35 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 36 Proximity switch ´03-36 HUB8412 U-Bolzen U bolt ´03-37 Schraube Screw ´03-38 HHL8433 Halter für Lichtschranke Support Photo receiver ´03-39 HLS8435 Lichtschranke ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 37 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 38 ´04-09b HST8258 Transformator ´04-10 HSS8261 Sicherung ´04-11 HSS8235 Sicherung ´04-12 HLT8264 Überbrückungsknöpfe 1 (2) ´04-13 HSP8268 Steuerplatine ´04-14 HSL8264 Anzeige ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 39 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 40 ´05-33 HAT8309 Öltank Oil tank ´05-34 HTV8324 Tankverschluss mit Ölstandsanzeige Oil level plug ´05-35 Schraube Screw ´05-36 HAD8310 Dichtung Gasket ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 41 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 42 Kolben Pistom ´06-35 HZV8698 Kopfplatte Cylinder guiding cover ´06-36 HZD8722 Dichtring Gasket ´06-37 HZD8712 O-Ring O-ring ´06-38 HZD8699 Dichtung Seal ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 43: Appendix
Lifting button – P1 Lowering/final Photocell pass-by Override button lowering button button Top limit switch Safety height limit Photocell switch Beeper ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 44: Hydraulic Diagram
– P2 – P1 valve Lowering control Maximum pressure Oil filter valve valve Gear pump Motor Non return valve Pressure gauge ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... -
Page 45: Garantiekarte/Warranty Note
Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl) Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 46 (according to operation instructions and/or instructions), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes)! ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 47: Notes
NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 48 NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 49 NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
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Page 50: Checking Book
CHECKING BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016... - Page 51 Fill in all the following information Manufacturer & type of the used anchor bolts: Manufacturer & type of the used hydraulic oil: ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 52 Date and signature of operator Name of operator Date and signature of operator Name of operator Date and signature of operator ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 53 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 54 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 55 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 56 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 57 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 58 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 59 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 60 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 61 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 62 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 63 NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...
- Page 64 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016...