ATH-Heinl ATH 4.35 User Manual
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ATH-Heinl ATH 4.35 User Manual

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User's Manual
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® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014
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Summary of Contents for ATH-Heinl ATH 4.35

  • Page 1 User’s Manual ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 2: Table Of Contents

    Electric diagram 400 V ..............................42 Hydraulic diagram ................................44 Pneumatic diagram ................................ 45 WARRANTY NOTE ................................46 Checking book ..................................48 NOTES....................................61 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 3: Introduction

    Note: Follow the instructions to prevent personal injury or damage Hint: Gives additional information on features and tips for efficiently using of the device. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 4: Description Of The 4 Post Lift

    Description of the 4 post lift ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 5: Main Components

    9. Limit switch Prevents an unnecessary pressure in the hydraulic system. 10. Synchronization ropes Guarantees a secure synchronization of both carriages. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 6: Operation

    Parks (locks) the carriages & lowers the carriages after they reach the CE-Stop position 7. Emergency stop button For switching off the lift in case of danger ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 7: Technical Data

    4.55 6288 5190 2370 1840 3324 2724 1860-2160 800-1100 5917 4.55A 6288 5190 2370 1890 3324 2724 1860-2160 800-1100 5917 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 8 Any changes to the settings can cause serious damages. If nominal load can not be lifted please contact our service team. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 9 By smaller distances the load capacity will be reduced. In this case and in other cases, which are not covered by this manual the manufacturer should be contacted. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 10: Scope Of Delivery

    After removing the packing, check that they are taken to special waste collecting areas inaccessible to children and animal as long as they are not disposed. Warehouse-temperature: -25°C ～ +55 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 11: Installation

    Foundation width at 4.55 / 4.55A: at 4.55 / 4.55A: 6.390mm 4.550mm Depth of Min. 150mm Max. inclination 13mm foundation ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 12 There must be no expansion joints or cuts, which will break the continuity of the upper reinforcement. Load capacity of intermediate ceilings must be checked by operator. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 13: Place Of Installation

    The lift is designed for an installation in dry rooms. The installation in wet rooms as well as rooms with a risk of explosion is not allowed. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 14: Installation Of The Lift

    ATTENTION: The main platform P1 (with cylinder) has to be on the left side (in driving direction). The guiding rails for the rolling jack must be faced inwards. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 15 Take care that the ropes are guided as shown in the following picture in the pulley of the slack cable security. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 16 (01). Following lead the ends of the lifting ropes through the cover plate and fix them (02). Finally fix the arrester rod at the bottom of the lifting columns. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 17 Check now again the position of the columns and fix the remaining safety anchors as described in the next point. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 18 Put an anchor bolt into the hole and Tighten according hammer it until it reaches the bottom of the manufacturer’s specified torque. hole. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 19 Raise then the lift completely and then lower it completely. Check the synchronization/horizontal level in the course of this, if necessary it must be adjusted again. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 20 10. After the installation fill in the enclosed checking book. This information will be needed at a possible service case. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 21: Operation

    13. It is not allowed to clean the lift under running water 14. Do not use paint dissolving or very aggressive detergents ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 22: Operating Instructions

    MAINTENANCE, DISPOSAL  Maintenance works on the lift are made by: ________________  Responsible for disposal (e.g. used oil): ________________ ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 23: Utilization

    After reaching the CE-Stop the button „LOCK UP“ must be pushed to lower further. 5. Finish a. Lower the lift completely. b. Drive the vehicle from the lift. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 24: Maintenance

    Slides of carriages are not lubricated Lubricating the slides Lift raises after releasing the button Button defect Replacing of defect button further ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 25 Replacing the contactor Safety switch was activated Control of capacity of safety switch Replacing fuses Control if damages on cable Replacing cable ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 26: Maintenance Plan

    Oil loss and deformatioin Arms Wear and stopper Hydraulic oil Change All 3 years (Recommended) Hydraulic system Cleaning All 6 years Hoses Change ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 27: Lubrication Plan

    1. Lower the lift completely. 2. Push the button „DOWN“ and push at the same time the piston until minimum into the cylinder. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 28 3. Corrosion on ropes or connections 4. Kinking, crushing, heat exhaustion or a broken core 5. A wear of 10% of the original diameter ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 29: Konformitätserklärung

    ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg Germany Im Juni 2012 ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer) ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 30: Spare Part List

    Spare part list ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 31 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 32 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 33 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 34 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 35 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 36 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 37 HPZ8103 Air cylinder HPZ8105 Air cylinder (from 06-2013) HPS8109HAZ8116 Silencer HAZ8116 Air cylinder connection HQT2022 Cross beam Screw Washer Screw ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 38 Compensating plate Fastening HSS3008 Lock pin HZS2210 Control rod HZF3110 Spring HSP2040 Sliding plate HBK3105 Clamp Screw HHS6410 Hydraulic hose ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 39 Signal lamp HSG7110 Buzzer HNA7210 Emergency switch HDS7020 Cover for control box, empty 12_1 HST7104 Transformer 400V 12_2 HST7114 Transformer 230V ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 40 HSV6224 Plastic cap Cylinder HHZ6162 Cylinder HAS6773 Hose connection HDS6542 Sealing kit / Piston HDS6543 Sealing kit / Cylinder cover ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 41 HDZ6043 Clinder cover HAS6774 Cylinder connection HSB6612 Excess flow cut-off valve HZR6224 Cylinder tube HMB6124 Bushing x only on request ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 42: Appendix

    Emergency stop Button Lifting Button Lowering Button Lock Limit switch lifting CE-Stop Button rope SQ3-6 slackening Main switch Lowering valve ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 43 Emergency switch Button Lifting Button Lowering Button Locking Limit switch Lifting CE-Stop Button hose SQ3-6 leakage Main switch Lowering valve ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 44: Hydraulic Diagram

    Non return valve Pressure control valve Lowering speed control valve Lowering valve Excess flow cut-off valve Cylinder Tank Oil leak pipe ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 45: Pneumatic Diagram

    Pneumatic diagram Pneumatic cylinder Electrical pneumatic valve ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 46: Warranty Note

    Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl) Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 47 (according to operation instructions and/or instructions), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes)! ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 48: Checking Book

    Checking book ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 49 Fill in all the following information  Manufacturer & type of the used anchor bolts:  Manufacturer & type of the used hydraulic oil: ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 50 Date and signature of operator Name of operator Date and signature of operator Name of operator Date and signature of operator ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 51 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 52 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 53 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 54 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 55 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 56 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 57 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 58 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 59 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 60 Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements. ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

  • Page 61: Notes

    NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 62 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...
  • Page 63 ® Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Issue: 04/2014...

This manual is also suitable for:

Ath 4.35aAth 4.55Ath 4.55a

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