Related Manuals for btsr SMART 200 MTC
Summary of Contents for btsr SMART 200 MTC
- Page 1 SMART 200 MTC & IS3W/MTC METER CONTROL SYSTEM Operating Manual ENGLISH Rev. 2.0 – September 2003...
- Page 2 SMART 200 MTC & IS3W/MTC – Rev. 2.0 – September 2003 Copyright 2003 - BTSR – All rights reserved. This manual is intended for the users of the SMART 200 MTC system. It is suggested to carefully read in this manual before connecting and using the system.
-
Page 3: Table Of Contents
Parameters related to the Textile Machine Characteristics ..................3.8 Parameter that effect the sensor’s detection and signaling characteristics ............3.8 Parameters related to the SMART 200 MTC system operation ................3.8 Parameters related to the article being processed....................3.9 Parameter related to the article being processed, that effect the sensor’s detection characteristics .....3.9 Preliminary operations for using the SMART 200 MTC terminal..............3.10... - Page 4 SENSOR TEST Sensors Test..........................3.35 COM TEST Testing the Efficiency Rate over the Communications Line between the SMART 200 MTC Terminal and Sensors...............3.36 VERS – UPG Test of software version and Sensor’s version Updating .............3.37 Creating a New Article......................3.39 TARGET Target setting ...........................3.41 Correction factor related to the article ..................3.42...
-
Page 5: How To Use This Manual
INTRODUCTION Congratulations for choosing a BTSR product. With our SMART 200 MTC yarn measurement and control system, you got an innovative, unique solution, allowing you to obtain an accurate measurement of yarn meters wound on doubling machines, winding machines, etc. This system also offers the possibility to control the yarn breakage/missing conditions (“BK on/off function”). - Page 6 NCo = normally closed Normally Closed (NC) or Normally ST-NcO NcO = normally open Open (NO) contact Alternative items: Within the description of configuration/programming procedures the alternative screen shots are shown with this bracket symbol. - I.2 - SMART 200 MTC...
-
Page 7: Overview
The measurement, adjustment and control parameters can be programmed with utmost simplicity on the SMART 200 MTC Terminal and can be associated with a given article and saved to a database inside the terminal itself. Depending on the article to be processed, the operator will then transfer all the parameters associated with the article itself into the memory of each individual sensor, through a simple command from SMART Terminal. -
Page 8: Special Features Of Is3W/Mtc Devices
General Features of SMART BTSR Systems Usage of IS3W.. electronic sensors (Image Smart Scanning Sensor) (BTSR Patents) The IS3W.. sensors can be connected to the SMART 200 MTC terminal using specific single-connector cables. Automatic Numbering (BTSR Patents) The identification of sensors is performed by the system by means of a quick automatic numbering procedure. -
Page 9: Technical Data And Installation
-25° ÷ +85°C (storage) Installation The installation of the SMART 200 MTC system depends on the type of application to which it is destined and on the number of sensors to be connected. When the number of sensors is limited, it is possible to connect them directly to the SMART terminal, otherwise it is necessary to use a stabilized power supply PSU 10A. -
Page 10: Interface Connectors On Smart 200 Mtc
Technical Data and Installation Interface Connectors on SMART 200 MTC Concerning all electrical systems, it is a recommended rule to ensure that the ground cable (GND) is connected to the sensor support. - 2.2 - SMART 200 MTC... -
Page 11: Connection Example For Generic Applications
Technical Data and Installation Connection Example for Generic Applications Concerning all electrical systems, it is a recommended rule to ensure that the ground cable (GND) is connected to the sensor support. SMART 200 MTC - 2.3 -... -
Page 12: Connecting Cables And Power Supply Devices
Technical Data and Installation Connecting Cables and Power Supply Devices To correctly install the SMART 200 MTC system and sensors, it is necessary to use a certain number of connecting cables provided by BTSR; their length and type depend on the specific requirements and application types. -
Page 13: Installation Of The Is3W/Mtc Sensors
(the reference key on the male connector must be positioned on the upper side of the connector). " Close the rear cover and secure the sensor using a M3 screw Check that the yarn can freely enter and exit the detection zone SMART 200 MTC - 2.5 -... - Page 14 Technical Data and Installation Page intentionally left blank - 2.6 - SMART 200 MTC...
-
Page 15: Operation
OPERATION SMART 200 MTC Terminal Features As for all SMART BTSR systems, the operation of SMART 200 MTC system is controlled by just 5 membrane buttons and it is monitored by a LCD graphic display, which guides the operator through all programming and administration phases of the system, by means of straight-forward messages which can be understood clearly and immediately. - Page 16 When entering numeric data (for example the number of sensors) it allows the decrease of numeric value of the field. If it is held down continuously the numeric field decrements more rapidly. - 3.2 - SMART 200 MTC...
- Page 17 ENTER button, while to do the opposite, i.e. going from a lower to an upper level you must press the RESET button. SMART 200 MTC -3.3 -...
-
Page 18: Is3W/Mtc Sensor Features
"Touch Light" to assign the sensor the number shown on device configuration screen. On the contrary, to reset the counters you must continuously touch the sensor for at least one second; this avoids possible undesired resets due to brief accidental contacts. Touch Light - 3.4 - SMART 200 MTC... - Page 19 (the count will restart as soon as the STOP signal returns to high electrical level). Obviously this function can be used only if the STOP signal has been programmed as Normally Open (ST-NcO) contact. Otherwise (ST-NCo), the function will have no effect. SMART 200 MTC -3.5 -...
- Page 20 Failure (Yarn Broken) (10 sec.) Target Reached STG-CT Target Reached STG-SQ Failure (Yarn Broken) ST-Cp ST-cP Failure (Yarn Broken) (2 sec.) ST-cP Failure (Yarn Broken) (10 sec.) Target Reached STG-CT Target Reached STG-SQ Yarn Broken Target - 3.6 - SMART 200 MTC...
-
Page 21: Interpretation Of The Signaling Lights Located On The Sensors
This type of failure only occurs at power on. Green LED ON During machine operation the sensor has detected Red LED BLINKING a failure (broken yarn), but currently the yarn is running again. SMART 200 MTC -3.7 -... -
Page 22: Programmable Parameters
Operation Programmable Parameters The operation of SMART 200 MTC system is conditioned by several parameters that can be classified as follows: Parameters related to the Textile Machine Characteristics Length (development) of the drum LDRUM: Possibility to subdivide the machine into 2 sides (A and B) SIDE: Corrector factor to compensate the bobbin “slipping”... -
Page 23: Parameters Related To The Article Being Processed
When the counter reaches the set value, the Stop output is activated and both LEDs (red and green) start flashing on the relevant sensor, as well as the TARGET label on SMART 200 MTC terminal’s display. Correction factor (positive or negative percentage value) to... -
Page 24: Preliminary Operations For Using The Smart 200 Mtc Terminal
Operation Preliminary operations for using the SMART 200 MTC terminal Just after the installation and before beginning to use the system, check that all the connectors are plugged in properly. System Power on the system and check that the graphic display shows sequentially, for a... -
Page 25: Operating Sequences
Operation Operating Sequences The SMART 200 MTC system allows you to carry out the following set of functions. Univocal identification of each sensor by means of an automatic numbering procedure. Programming, changing, checking and saving the measurement control parameters associated with the various articles through a database capable of managing up to 40 different articles;... -
Page 26: Enabling The Setup Menu Functions
Operation Enabling the SETUP Menu Functions - 3.12 - SMART 200 MTC... -
Page 27: Enabling The Setup Menu Functions (New, Modify, Erase)
Operation Enabling the SETUP Menu Functions (NEW, MODIFY, ERASE) Enabling the WORK Menu Functions SMART 200 MTC -3.13 -... -
Page 28: Enabling The Graph Menu Functions
Operation Enabling the GRAPH Menu Functions - 3.14 - SMART 200 MTC... -
Page 29: Control Function
Number of yarn breakage failures (Total) D nnn L TG xxx DEV nnn TG xxx Number of Targets reached on device nnn D nnn L BK xxx DEV nnn BK xxx Number of yarn breakage failures on device nnn SMART 200 MTC -3.15 -... -
Page 30: Device Parameters Setting For Initial Installation
When the display shows the DEVICES XXX screen, press to continue the sensor numbering procedure. Set the number of IS3W.. sensors actually connected to SMART 200 MTC. By pressing it is possible to either increase or decrease the XXX value until reaching the number of sensors actually connected to the system. - Page 31 LED changes from flashing green to red. The added sensor will now be identified as sensor No. 013. Press once to return to the CONFIG menu, or press it twice to return to the Main Menu. SMART 200 MTC -3.17 -...
-
Page 32: Side Machine Sides Definition
CONFIG menu, or press it twice to return to the Main Menu. When the SIDE function is enabled, all the screens showing the device number will also include the side indication (either A or B). - 3.18 - SMART 200 MTC... -
Page 33: Ldrum Drum Length Setup
Press to set the same value for all the sensors, or press to choose the desired interval of sensors on which to set the same LDRUM value. SMART 200 MTC -3.19 -... - Page 34 This screen, shown for a few seconds, indicates that the previously set value are being transferred into the sensors’ memory. At this point, the LDRUM CONFIG screen will re-appear. - 3.20 - SMART 200 MTC...
-
Page 35: Kantip Measurement Error Correction Percentage
Press to set the same value for all the sensors, or press to choose the desired interval of sensors on which to set the same KANTIP value. SMART 200 MTC -3.21 -... - Page 36 This screen, shown for a few seconds, indicates that the previously set value are being transferred into the sensors’ memory. At this point, the KANTIP CONFIG screen will re-appear. - 3.22 - SMART 200 MTC...
-
Page 37: Bk- On/Off Yarn Control Mode On/Off
BK-On WAIT and BK-On PRG OK or BK-Off WAIT and BK-Off PRG OK to indicate that the function has been programmed correctly Press once to return to the CONFIG menu, or twice to return to the Main Menu. SMART 200 MTC -3.23 -... -
Page 38: Res - M/A
MANUAL WAIT and MANUAL PRG OK or AUTO WAIT and AUTO PRG OK to indicate that the function has been programmed correctly Press once to return to the CONFIG menu, or twice to return to the Main Menu. - 3.24 - SMART 200 MTC... -
Page 39: Stp-C/Pstop Signal Type In Case Of Fault
ST-P2s WAIT and ST-P2s PRG OK or ST-P10s WAIT and ST-P10s PRG OK to indicate that the function has been programmed correctly Press once to return to the CONFIG menu, or twice to return to the Main Menu. SMART 200 MTC -3.25 -... -
Page 40: Stg-Ct
CONT WAIT and CONT PRG OK or SQUARE WAIT and SQUARE PRG to indicate that the function has been programmed correctly Press once to return to the CONFIG menu, or twice to return to the Main Menu. - 3.26 - SMART 200 MTC... -
Page 41: St-Nco
STOP - NC WAIT and STOP - NC PRG OK to indicate that the function has been programmed correctly. Press once to return to the CONFIG menu, or twice to return to the Main Menu. SMART 200 MTC -3.27 -... -
Page 42: Ste-On/Off Enabling/Disabling The Stop Signal For Temporary Count Suspension
STE-On WAIT and STE-On PRG OK or STE-Off WAIT and STE-Off PRG OK to indicate that the function has been programmed correctly Press once to return to the CONFIG menu, or twice to return to the Main Menu. - 3.28 - SMART 200 MTC... -
Page 43: Key-St Password To Access Config (Setup) Menu
WARNING: If you set a password (Keycode) it is necessary to enter it each time you access CONFIG (SETUP) menu. If you forget the access code it will be necessary to contact your BTSR reseller. SMART 200 MTC -3.29 -... -
Page 44: Key-Wk Password To Access Work Menu
WARNING: If you set a password (Keycode) it is necessary to enter it each time you access WORK menu. If you forget the access code it will be necessary to contact your BTSR reseller. - 3.30 - SMART 200 MTC... -
Page 45: Clock Reading/Setting The Printer Clock Calendar (Rtc)
Read values (DD= day; MM= month; YY=year) dd mm yy = New values (if needed) Increases the value pointed by the cursor. Decreases the value pointed by the cursor Alternatively selects dd, mm, yy fields. Confirms the set values. SMART 200 MTC -3.31 -... - Page 46 Once you have selected the TimePR function from CLOCK menu, press have access to the function. Press to select the first empty field (N# --:--) Press to activate the function, then press and hold down for 3 seconds. - 3.32 - SMART 200 MTC...
- Page 47 CLOCK menu. leaves the function and returns to the CLOCK menu without saving If necessary, repeat the operation to change other times for the automatic printout SMART 200 MTC -3.33 -...
- Page 48 CLOCK menu. leaves the function and returns to the CLOCK menu without saving. If necessary, repeat the operation to erase other times for the automatic printout - 3.34 - SMART 200 MTC...
-
Page 49: Sensor Test Sensors Test
SENSOR This function gives you the possibility to check communications between the SMART 200 MTC terminal and (one by one) each of the connected sensors. In this way it is possible to check that: All sensors are correctly numbered and identified All sensors respond correctly to the terminal The same number has not been assigned to more that 1 sensor. -
Page 50: Com Test Testing The Efficiency Rate Over The Communications Line Between The Smart 200 Mtc Terminal And Sensors
TEST This function allows you to check the perfect operation of the communications line between the SMART 200 MTC Terminal and connected Sensors. It is advisable to run this check during the first testing phase (immediately after installation) and each time random problems occur in the system operation, which... -
Page 51: Vers - Upg
The updating procedure is effective only if all the sensors have a software version ≥ 4.0 and it must be carried out only if strictly necessary, for instance upon indication of your BTSR distributor. Once you have selected the TEST function from CONFIG menu, press have access to the function. - Page 52 The selected sensors, will be automatically updated, one after the other, and the field xxx will automatically increase until it reaches the value set in yyy in the previous step. Press once to leave this function, or press it twice to return to the Main Menu. - 3.38 - SMART 200 MTC...
-
Page 53: New Creating A New Article
If you enter a name already existing, the warning message DOUBLE NAME will be displayed. In this case press and enter a new name. Once you have entered the article name, press to continue. SMART 200 MTC -3.39 -... - Page 54 Operation At this point you will have to program, in sequence, the contol parameters related to the article being created: TARGET K_MET DCOUNT DSTART DSTOP SENS - 3.40 - SMART 200 MTC...
-
Page 55: Target Target Setting
( hold down ) Fast decrement Confirm the set value Clears the set value, restores the previous value and returns to the >TARGET screen. Once you have setup the desired value, press to select the next parameter (K_%) SMART 200 MTC -3.41 -... -
Page 56: Correction Factor Related To The Article
( hold down ) Fast decrement Confirms the set value Clears the set value, restores the previous value and returns to >K_% screen Once you have setup the desired value, press to select the next parameter (K_MET) - 3.42 - SMART 200 MTC... -
Page 57: K_Met
( hold down ) Fast decrement Confirms the set value Clears the set value, restores the previous value and returns to >K_MET screen Once you have setup the desired value, press to select the next parameter (DCOUNT) SMART 200 MTC -3.43 -... -
Page 58: Dcount Masking Time After Every Individual Count
Once you have selected the DCOUNT function from NEW menu, press have access to the function. Set the desired value using Increment by 1 Decrement by 1 ( hold down ) Continuous increment ( hold down ) Continuous decrement - 3.44 - SMART 200 MTC... -
Page 59: Dstart Minimum Image Variation Frequency
Increment by 1 Decrement by 1 Confirms the set value Clear the set value, restores the previous value and returns to >DSTART screen Once you have setup the desired value, press to select next parameter (DSTOP) SMART 200 MTC -3.45 -... -
Page 60: Dstop
Selects the previous value Confirms the set value Clears the set value, restores the previous value and returns to >DSTOP screen Once you have setup the desired value, press to select the next parameter ( SENS ) - 3.46 - SMART 200 MTC... -
Page 61: Sens Sensor Sensitivity
Clear the set value, restores the previous value and returns to >SENS screen SENS is the last programmable parameter of the article created. To save the article into the database of SMART 200 MTC terminal, press Press to save the Article into the data base, or to leave the function without saving. -
Page 62: Modify Modifying An Existing Article
WORK message appears and the erase operation is not carried out, unless you unload the article using the UNLOAD function. At the end of the Erase operation, press once to return to >ERASE CONFIG screen, or twice to return to the Main Menu. - 3.48 - SMART 200 MTC... -
Page 63: Scan Displaying Articles Currently Loaded In The Sensors
WORK SCAN This function allows the visualization of articles which are currently loaded into the sensors connected to SMART 200 MTC system. Press to have access to the function. The screen shows the first article loaded in the sensors connected to the SMART 200 MTC system. -
Page 64: Load Loading An Article To Sensor Memory
This function allows you to load an article (more specifically the settings of the article) on a specified range of sensors connected to the SMART 200 MTC system. The sensors must have been previously declared and numbered using the CONFIG DEVICE function. -
Page 65: Unload Unloading Articles From The Sensor Memory
UNLOAD SCAN screen or two times to return to Main Menu. The END UNLOAD message means that all articles have been unloaded from the sensors connected to the SMART 200 MTC system. SMART 200 MTC -3.51 -... -
Page 66: Bar Graph
To decrease the device number To quit the function If the SIDE function is active then the, DEV 01 indication will become DEV 01 A or DEV 01 B. To switch between A and B press CONTROL. - 3.52 - SMART 200 MTC... -
Page 67: Istog Graph Graphic Visualization (Comparison) Of Count Progress Status Among Multiple Is3W
(either A or B, if the SIDE option is enabled ). Press to activate the graphic display (ISTOG). Press once to leave the graphic function and return to the START DEV XXX screen, or twice to return to the Main Menu. SMART 200 MTC -3.53 -... -
Page 68: Print Report Production Report Printing
When the printing is completed, the REPORT xxx, yyy screen will re-appear, allowing you to select a new sensor range for report printing. In case of communication error between SMART 200 MTC terminal and printer, an ERR_COM PRINTER error message will appear. -
Page 69: Production Report Example
Operation Production Report Example SMART 200 MTC -3.55 -... - Page 70 Operation Page intentionally left blank - 3.56 - SMART 200 MTC...
-
Page 71: Troubleshooting And Maintenance
If the fault is not included in this table, please contact your local BTSR reseller, giving a detailed description of the kind of fault and the conditions in which it occurred. In the case where the BTSR Technical Service intervention would be required, before calling it is suggested to take note of the code printed on the faulty sensor(s) and/or on the SMART 200 MTC terminal, as this information will make diagnoses for the BTSR technicians easier. -
Page 72: Ordinary Maintenance
For cleaning purposes, do not use solvent, but rather a soft cloth dampened with neutral detergent or alcohol. Repairs Any repair intervention on the SMART 200 MTC terminal must be executed by specialized personnel from BTSR. Any intervention attempt by non authorized personnel, voids the warranty terms. -
Page 73: Preliminary Instructions For The Correct Use Of Is3W Sensors
TARGET reached. 3) Reset the sensor’s stroke counter using the “Touch Light” and confirm that the counter is actually set to zero, by reading the value on SMART 200 MTC terminal (GRAPH function). -
Page 74: Ldrum Calculation Example
At this point we can set the correct LDRUM and TARGET values and confirm through the bobbin weight if the setting is correct. Small differences between one position and another can be adjusted using the KANTIP parameter. - 4.4 - SMART 200 MTC... -
Page 75: Updating The Software Version On Smart Terminals
Troubleshooting and Maintenance Updating the Software Version on SMART Terminals The software updating on BTSR SMART terminals is a relatively easy operation. However it must be carried out following scrupulously the instructions given in this manual and using the indicated tools to avoid damaging the equipment and/or microprocessor contacts. -
Page 76: Product Summary Tables
TARGET …………………. Parameter Set Value K_MET DCOUNT DSTART DSTOP SENS Article ……………… TARGET …………………. Parameter Set Value K_MET DCOUNT DSTART DSTOP SENS Article ……………… TARGET …………………. Parameter Set Value K_MET DCOUNT DSTART DSTOP SENS - 4.6 - SMART 200 MTC... -
Page 77: Appendi Quick Reference
QUICK REFERENCE The following flow-charts shows briefly the operating sequences which are required to complete all the functions available on the SMART 200 MTC system. The use of the quick reference guide supposes that the user has already acquired a certain ability in handling the system, therefore there are no detailed explanations of each screen shot;... - Page 78 Appendix A – Quick Reference Symbols Key A.2 - SMART 200 MTC...
- Page 79 Appendix A – Quick Reference Symbols Key SMART 200 MTC - A.3 -...
- Page 80 Appendix A – Quick Reference NO/NC Symbols Key A.4 - SMART 200 MTC...
- Page 81 Appendix A – Quick Reference Symbols Key SMART 200 MTC - A.5 -...
- Page 82 Appendix A – Quick Reference Symbols Key A.6 - SMART 200 MTC...
- Page 83 Appendix A – Quick Reference Symbols Key SMART 200 MTC - A.7 -...
- Page 84 Appendix A – Quick Reference Symbols Key A.8 - SMART 200 MTC...
- Page 85 Appendix A – Quick Reference Symbols Key SMART 200 MTC - A.9 -...
- Page 86 Appendix A – Quick Reference Symbols Key A.10 - SMART 200 MTC...
- Page 87 Appendix A – Quick Reference Notes: SMART 200 MTC - A.11 -...
- Page 88 Appendix A – Quick Reference Page intentionally left blank A.12 - SMART 200 MTC...
- Page 89 DISTRIBUTOR BTSR International S.p.A. Via S. Rita 21057 OLGIATE OLONA (VA) Tel. 0331-323202 Fax 0331-323282 Internet: www.btsr.com REV.2.0 – 09/03...