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btsr SMART MATRIX QUILT Operating Manual

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SMART MATRIX QUILT
Operating Manual
ENGLISH
Rev. 1.1 – January 2010

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Summary of Contents for btsr SMART MATRIX QUILT

  • Page 1 SMART MATRIX QUILT Operating Manual ENGLISH Rev. 1.1 – January 2010...
  • Page 2 SMART MATRIX QUILT - Rev. 1.1 - January 2010 Copyright - BTSR – All rights reserved. This manual is entrusted to the users of SMART MATRIX QUILT system developed for control/monitoring activities of quilting machines equipped with tension control (TS5/TS7) sensors. You are kindly recommended to thoroughly read the instructions provided by this manual prior to connect and use the system.
  • Page 3 Introduction...
  • Page 5 TS5/TS7 sensors; in addition, it provides a real time monitoring of sensors behavior and production efficiency. Manual Objectives This manual has been written to provide the users of SMART MATRIX QUILT system with the essential information required to: •...
  • Page 6 Section 2 – provides the operating instructions for a correct use of the SMART MATRIX QUILT terminal as well as the parameter configuration/programming instructions and data/errors display facilities.

  • Page 7: Table Of Contents

    ID and Transmission Speed Configuration on Each SM-DIN Board (P01 - P02 Parameters).....3 – 9 SLOW-FAST Control Parameters ......................3 – 10 Operation Principle of SMART MATRIX QUILT and PRX Signal Management ........3 – 11 SMART MATRIX QUILT - iii -...
  • Page 8 Table of Contents Page left intentionally blank SMART MATRIX QUILT - iv -...

  • Page 9: Connections And Electrical Interface

    Connections and Electrical Interface...

  • Page 11: Pc ↔ Smart Matrix ↔ Sm-Din Connection

    ID and Transmission Speed Configuration on Each SM-DIN Board on Section 3. On all electrical systems, you are kindly recommended to connect the ground cable (GND) to the support on which the devices are installed. SMART MATRIX QUILT 1 - 1...

  • Page 12: Smart Matrix ↔ Sm-Din ↔Ts5 Connection

    SMART MATRIX SM-DIN TS5 Connection SMART MATRIX ↔ SM-DIN ↔ TS5 Connection The following diagram shows the connection of TS5 Sensors to SM-DIN Boards, as well as the connection between SM-DIN Boards and SMART MATRIX. SMART MATRIX QUILT 1 - 2...

  • Page 13: Sm-Din ↔ Smart Matrix ↔ Ts7 Connection

    SM-DIN ↔ SMART MATRIX ↔ TS7 Connection SM-DIN ↔ SMART MATRIX ↔ TS7 Connection The following diagram shows the connection of TS7 Sensors to SM-DIN Boards, as well as the connection between SM-DIN Boards and SMART MATRIX. SMART MATRIX QUILT 1 - 3...

  • Page 14: Sm-Din ↔ Machine Interface

    The following diagram shows the electrical interface (pin assignment) of SM-DIN Warp Board. The sensor interface is shown on the following page. Machine Interface (INPUT) Power Supply (*) Machine Interface (OUTPUT) Recommended power supply: 24 Vdc. SMART MATRIX QUILT 1 - 4...

  • Page 15: Sensors Interface

    SM-DIN nn Module – (Identified by means of Edt function directly on the SM-DIN module) Sensors Sensors Max 100 TS/xx sensors Sensors Sensors The number of TS/xx sensors actually connectable to the Board, depends on the capacity of power supply system used. SMART MATRIX QUILT 1 - 5...

  • Page 16: Smart Matrix ↔ Sm-Din/Pc Interface

    Overall dimensions 140x80x31 mm As STOP output it is advisable to use the Relay contacts (STOP COM – STOP NO/STOP NC) of this connnector, rather than the STOP signals provided by the SM-DIN QUILT Boards. SMART MATRIX QUILT 1 - 6...

  • Page 17: Smart Matrix Quilt Generic Application Diagram

    SMART MATRIX QUILT Generic Application Diagram SMART MATRIX QUILT Generic Application Diagram (*) The MACHINE STOP signal can be obtained either from the SM-DIN Boards or from the SMART MATRIX terminal. SMART MATRIX QUILT 1 - 7...
  • Page 18 SMART MATRIX QUILT Generic Application Diagram Page left intentionally blank SMART MATRIX QUILT 1 - 8...

  • Page 19: Operating Instructions

    Operating Instructions...

  • Page 21: Smart Matrix Quilt Operations

    SMART MATRIX QUILT Operation All the Configuration, Parameter Setting, Data & Error Display operations, etc. can be managed by the Operator in quick and intuitive way, using the SMART MATRIX QUILT control terminal. The SMART MATRIX ↔ Operator interface consists of: A - Graphic display showing: •...

  • Page 22: Navigation Throughout The Display Windows

    SMART MATRIX QUILT Operation Navigation throughout the Display Windows Many configuration/parameter setting functions of SMART MATRIX system require a number of parameters distributed among multiple display windows. All the “Window Selection”, “Parameter Selection within a Window” and “Parameter Setting” functions on SMART MATRIX terminal, can be carried out using exclusively the multi-function Rotary Selector, through a navigation technique based upon “Pointing”, “Selecting”...
  • Page 23 SMART MATRIX QUILT Operation 1 – Navigation inside the Selected Window (IN) Turn the selector to “Point” in sequence the various items of the window → → → FAST INPUT SLOW INPUT RESET INPUT→ LEARN INPUT→ ZPX INPUT → INPUT).
  • Page 24 SMART MATRIX QUILT Operation 2 – Windows Swap Turn the selector to “Point” the label of the current window (IN) and click to select it. Example: Label highlighted Turn the selector to “Point” the window → OUT). Label highlighted Click to select the window and enable the access to its parameters.

  • Page 25: Immediate Function Activation Through The Smart Matrix Buttons

    SMART MATRIX QUILT Operation Immediate Function Activation through the SMART MATRIX Buttons The 6 blue buttons (B1 ~ B6) allow you to directly activate some system functions without passing through the menu items. Such functions are indicated by the icons associated with the buttons, as shown on the following figure.

  • Page 26: Interpretation Of Operating Screens

    SMART MATRIX QUILT Operation Interpretation of Operating Screens • System working in Control status • No errors detected! • 004 = 4 active sensors • System working in Stop status • No errors detected! • 004 = 4 active sensors •...

  • Page 27: Smart Matrix Quilt Menu Structure

    SMART MATRIX QUILT Menu Structure SMART MATRIX QUILT Menu Structure Alternating Error Error details Main Menu Style Database management System Style Loading Configuration In the description of the various functions, the following graphic symbols will be used: Turn the selector to “point” the desired option Select the desired option and click to confirm.

  • Page 28: Sensor Configuration And Numbering

    Board and so on for all the Boards used. Once you have configured all the Boards. For instance, let suppose now to configure an application comprising 4 TS5 sensors only, distributed along two needle bars (2 sensors per bar). SMART MATRIX QUILT 2 - 8...
  • Page 29 (*) The totale number of configured devices (MACHINE LEVEL DEV.PER LEVEL) must match the total number of devices previously set on BOARDS CONFIGURATION screen. Otherwise a “DEVICE NUMBER MISMATCH” error message will appear. SMART MATRIX QUILT 2 - 9...

  • Page 30: Single Sensor Numbering

    • Shim the touch light of the relevant sensor; the sensor’s led changes from flashing green to red. To quit the identification procedure after the sensor re- numbering. EXIT to return to configuration menu. SMART MATRIX QUILT 2 - 10...

  • Page 31: Smart Matrix Code

    BACK to return to the previous screen without saving, EXIT to return to menu. Since the SMART MATRIX QUILT application uses only one terminal, always set 1 as identification code. SMART MATRIX QUILT 2 - 11...

  • Page 32: Input/Output Configuration On Sm-Din/Smart Matrix

    (STOP1, STOP2) within the window, as To activate the save function. SAVE to save the choice, BACK to return to the previous screen without saving, EXIT to return to menu. is not used for QUILT application. SMART MATRIX QUILT 2 - 12...
  • Page 33 For more information about the meaning and function of FAST, SLOW, RESET, LEARN, PRX signals, please refer to the STYLE EDIT function on next pages,and to Section 3: System Information. SMART MATRIX QUILT 2 - 13...

  • Page 34: Choice Of Reset Mode

    RESET signal. The system automatically acknowledges the restart condition through the SLOW/FAST signals, and it automatically carries out the RESET function. SMART MATRIX QUILT 2 - 14...

  • Page 35: Keycode Setting

    MENU, STYLE LOAD, STYLE EDIT, PATTERN LEARN, ERROR COUNTERS) (*) User name and password can be set character by character turning the selector and clicking to confirm (you may set numeric and alphabetic characters). SMART MATRIX QUILT 2 - 15...
  • Page 36 STYLE LOAD, STYLE EDIT, PATTERN LEARN, ERROR COUNTERS) When you try to access a password-protected function, the following prompt will appear: Choose the user name and set the password to access the selected function. SMART MATRIX QUILT 2 - 16...

  • Page 37: Communication Test

    (TOTAL RETRY). A maximum of 5 transmission are repeated for each sensor. Global efficiency index. Like for GLOBAL option, but referred to the selected Board only. (e.g.: BOARD NUMBER:1) Efficiency index of Board 1. SMART MATRIX QUILT 2 - 17...

  • Page 38: Sensor Test

    Run the SINGLE Test to locate the Board which the defective sensor is connected to. Select the Sensor Test and confirm the correct red Led blinking (the sensor which does not show the red led blinking is the defective or disconnected one. SMART MATRIX QUILT 2 - 18...

  • Page 39: Ts5/Ts7 Offset

    Select the sensor on which you want to read the current offset (LEVEL NN, DEVICE NN). Current value detected on sensor located at LEVEL 01, DEVICE 01 position (0.2 g) To move to the sensor calibration function. SMART MATRIX QUILT 2 - 19...
  • Page 40 Select the desired sensor range. (e.g.: from LEVEL 02, DEVICE 01 to LEVEL 02, DEVICE 02) To calibrate the selected sensors. To confirm the calibration of selected sensors. OFFSET operation completed. SMART MATRIX QUILT 2 - 20...

  • Page 41: Sensor Firmware Upgrade

    TS5 UPG. Select the range of sensors on which you want to upgrade the FIRMWARE (default: All) To continue. UPGRADE to start the upgrading. Automatic scanning of sensors to be upgraded. Automatic upgrading in progress. SMART MATRIX QUILT 2 - 21...

  • Page 42: Sm-Din/Quilt Board Firmware Upgrade

    Select the range of SM-DIN/QUILT Boards on which you want to upgrade the FIRMWARE (default: All) To continue. UPGRADE to start the upgrading . Automatic upgrading in progress. The display of Boards currently being upgraded will show SMART MATRIX QUILT 2 - 22...

  • Page 43: Information Reading From Sm-Din/Quilt Boards

    → SERVICE → BOARDS INFO SM-DIN/QUILT Boards This function allows you to read various information stored to SM-DIN Boards Such information could be useful to BTSR Service Department to solve particular problems. Enter the SETUP menu. Select SERVICE. Select BOARDS INFO.

  • Page 44: Matrix Lcd Adjustment

    Adjust: • CONTRAST, • BRIGHTNESS, • DISPLAY AUTO OFF. To activate the save function. SAVE to save the settings, BACK to return to the previous screen without saving, EXIT to return to the menu. SMART MATRIX QUILT 2 - 24...

  • Page 45: Information About Smart Matrix Quilt

    Information about SMART MATRIX QUILT SETUP → INFO This function allows you to detect the Hardware, Firmware, OS and Boot Program versions. These values shall be communicated to BTSR Service Department when requiring technical support to solve specific problems. Enter the SETUP menu.

  • Page 46: Style Programming (Ts5/Ts7)

    (2 devices per group). Select STYLE EDIT. Press (the symbol indicates that TS5 STYLEAA is the style currently loaded on the devices) Select GROUPS and set the number of desired groups (2 (2 for our example) SMART MATRIX QUILT 2 - 26...
  • Page 47 (*) The alarm will be generated only if the contitions specified with LOW / HIGH (%) LOW / HIGH (ms) parameters persist for the number of PRX pulses specified with this parameter. SMART MATRIX QUILT 2 - 27...
  • Page 48 2) The parameters setup for a group can be copied to another group pressing the shortcut button g when the built-in lamp is lit. A confirmation message: “Copy ALL from group N?” will appear. SMART MATRIX QUILT 2 - 28...
  • Page 49 TS5 STYLEAA will be removed from the database. The style currently loaded on sensors cannot be erased ! If you try to erase it, then a warning message “CAN’T ERASE LOADED STYLE!” will appear SMART MATRIX QUILT 2 - 29...

  • Page 50: Style Loading

    LOAD Style Gr [N] window will appear. At the end of the loading operation the style list will automatically re-appear. TS5 STYLE1A style loaded! To leave the function. EXIT to return to main menu. SMART MATRIX QUILT 2 - 30...
  • Page 51 Confirm the style unloading operation. The style TS5 STYLE1A will be unloaded from the TS5/TS7 devices . The diskette symbol will disappear from the right side of the style name. SMART MATRIX QUILT 2 - 31...

  • Page 52: Graphics

    Real-time tension on the selected device Peak values (min and max tension) on the selected device. Graphic indications of peak values Select EXIT to return to the histogram display and then to CONTROL status. SMART MATRIX QUILT 2 - 32...

  • Page 53: Efficiency Data

    • from the last LEARN operation • from the last RESET operation • from the last style loading operation (STYLOAD) To leave the function BACK to return to the previous display. EXIT to return to the menu SMART MATRIX QUILT 2 - 33...

  • Page 54: Alarm Counter Display (Ts5/Ts7)

    Counter clearing on a range of devices To select the desired device interval. To activate the clearing operation. CRL ALL to clear the counters of selected devices. During the clearing operation, a CLEAR COUNTERS message will appear. SMART MATRIX QUILT 2 - 34...
  • Page 55 To select desired device (the value of counters TENS H TENS L are referred to the selected device only (in this example: LEVEL:1 DEV:001) To leave the function. EXIT to leave the function to CONTROL status. SMART MATRIX QUILT 2 - 35...

  • Page 56: Learn

    The LEARN function must be activated while the Quilting Machine is stationary. Pressing the button, the LEARN function is ”reserved” (P_LEARN shown on the screen) and it will be executed only at the machine re-start. Press the LEARN activation button. to confirm Machine re-start SMART MATRIX QUILT 2 - 36...

  • Page 57: Smart Matrix Error Messages

    RAM CRC RAM Memory error configuration parameters will be reset to default ERROR values TWI BUS Error on internal communication bus Replace the SMART MATRIX QUILT terminal ERROR Errors detected on SM-DIN Boards MESSAGE DESCRIPTION POSSIBILE SOLUTION ERR RAM RAM memory error on SM-DIN Press Reset to clear the error.
  • Page 58 TENS L LEVEL XX Low tension alarm DEVICE TENS H LEVEL XX High tension alarm DEVICE ERR.COM LEVEL XX Check the connection cables or repeat Communication error with sensor YY the numbering procedure. DEVICE SMART MATRIX QUILT 2 - 38...

  • Page 59: Errors Shown On Display Of Sm-Din Boards

    The Board cannot determine the logical level of the external input signals (EXT). Communication Error The Board cannot communicate with one or more sensors. Programming Error The Board was not able to program one or more parameters on one or more sensors. SMART MATRIX QUILT 2 - 39...
  • Page 60 Errors shown on Display of SM-DIN Boards Page left intentionally blank SMART MATRIX QUILT 2 - 40...

  • Page 61: System Information

    System Information...

  • Page 63: Ts5/Ts7 Sensor Features

    During an alarm condition (flashing red LED), by skimming the touch light, you will reset the position. The cable with external connector identifies the TS5 version: for more details, please refer to the Differences between TS5 and TS7 Sensors paragraph. SMART MATRIX QUILT 3 - 1...

  • Page 64: Ts5/Ts7 Sensor Types

    The following diagram shows a detailed coding rule of the available sensors, depending on possible variables. TSX/D Example: TS5/D500DD = TS5 sensor, 500 grams weight, with model D eyelet, Diamond finishing Eyelet Models SMART MATRIX QUILT 3 - 2...

  • Page 65: Mechanical Characteristics Of Ts5/Ts7 Sensors

    TS5/TS7 Sensor Features Mechanical Characteristics of TS5/TS7 Sensors Sizes (mm) The cable with external connector identifies the TS5 version: for more details, please refer to the Differences between TS5 and TS7 Sensors paragraph. SMART MATRIX QUILT 3 - 3...

  • Page 66: Usage

    TS5/TS7 Sensor Features Usage The cable with external connector identifies the TS5 version: for more details, please refer to the Differences between TS5 and TS7 Sensors paragraph. SMART MATRIX QUILT 3 - 4...

  • Page 67: Parameters That Affect The Ts5/Ts7 Sensor Detection Features

    High High High High Both enabled Both disabled (sensors enabled, Combination not excluded from control) High disabled allowed: if you disable Low, the High option too will be disabled SMART MATRIX QUILT 3 - 5...
  • Page 68 Parameters that Affect the TS5/TS7 Sensor Detection Features Tension Control Example: TENSION Error (TENS H) Error (TENS L) TIME SMART MATRIX QUILT 3 - 6...

  • Page 69: Differences Between Ts5 And Ts7 Sensors

    10 times FS 10 times FS Drift error 0.05%/°C 0.05%/°C Repeatability error 0.5% 0.5% Max linearity error 1% (0 – FS) 1% (0 – FS) Communication bus RS485 RS485 Overall dimensions 50x25x12.5 mm 50x25x12.5 mm SMART MATRIX QUILT 3 - 7...

  • Page 70: Sm-Din Quilt Technical Characteristics

    Stop output (NO/NC) 30 VDC 0 – 24 VDC Inputs VIL Max 1.2 VDC VIH Min 5 VDC Operating temperature range +10° / +60° C Storage temperature range -25° / +85° C Overall dimensions 138.5x124x35 mm SMART MATRIX QUILT 3 - 8...

  • Page 71: Id And Transmission Speed Configuration On Each Sm-Din Board (P01 - P02 Parameters)

    SM-DIN QUILT Technical Characteristics ID and Transmission Speed Configuration on Each SM-DIN Board (P01 - P02 Parameters) (01 – 10) SMART MATRIX QUILT 3 - 9...

  • Page 72: Slow-Fast Control Parameters

    The status (either active or non active) of FAST EXT and SLOW EXT signal is indicated by the FAST EXT and SLOW EXT red leds on SM-DIN Boards. Led off =non active signal Led on = active signal SMART MATRIX QUILT 3 - 10...

  • Page 73: Operation Principle Of Smart Matrix Quilt And Prx Signal Management

    Operation Principle of SMART MATRIX QUILT and PRX Signal Management. The SMART MATRIX QUILT System allows you to control the yarn tension during the stitching operation, using as reference two different sets of parameters which reflect the status of your quilting machine (SLOW = machine running at low speed or at the initial ramp stage;...
  • Page 74 Auto Reset operation, in case of failure detected, the system activates the STOP signal, it controls the machine status, waiting for the complete stop of the machine it self, then it releases the STOP signal. SMART MATRIX QUILT 3 - 12...
  • Page 75 DISTRIBUTOR BTSR International S.p.A. Via S. Rita 21057 OLGIATE OLONA (VA) Tel. 0331-323202 Fax 0331-323282 Internet: www.btsr.com REV. 1.1 – 01/10...

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