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CIRUS
UPT-6011
Operating
instructions
The UPT-6011 temperature controller is a key component in an ULTRA-PULSE system, because
it is responsible for all heat management functions, i.e. controlling the temperature of the heating
element.
Important features
•
Microprocessor technology
•
Complete control via PROFINET interface (2 x RJ-45)
•
Automatic zero calibration (AUTOCAL)
•
Automatic configuration of the secondary voltage and current ranges (AUTORANGE)
•
Automatic frequency adjustment
•
Large current and voltage range
•
Booster connection as standard
•
0...10VDC analog output for ACTUAL temperature
•
Alarm function with error diagnosis
•
Heatsaling element alloy and temperature range selectable
•
Cooling system monitored
Industrie-Elektronik GmbH
Adolf-Heim-Str. 4
74321-Bietigheim-Bissingen (Germany)
GB
Tel.: +49 7142 7776-0
Fax: +49 7142 7776-211
E-Mail:
info@ropex.de
Internet:
www.ropex.de
Data subject to change
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Table of Contents
Related Manuals for Ropex CIRUS UPT-6011
Summary of Contents for Ropex CIRUS UPT-6011
- Page 1 • Alarm function with error diagnosis • Heatsaling element alloy and temperature range selectable • Cooling system monitored Industrie-Elektronik GmbH Tel.: +49 7142 7776-0 E-Mail: info@ropex.de Adolf-Heim-Str. 4 Fax: +49 7142 7776-211 Internet: www.ropex.de 74321-Bietigheim-Bissingen (Germany) Data subject to change...
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Page 2: Table Of Contents
Contents Safety and warning notes ....3 Startup and operation ....16 Use . -
Page 3: Safety And Warning Notes
The temperature coefficient of a CIRUS-Temperatur- Line filter regler is specially adapted to CIRUS heating elements. The use of an original ROPEX line filter is mandatory in The controller is not allowed to be operated order to comply with the standards and provisions with any other heatsealing bands because mentioned in section 1.6 "Standards / CE marking"... -
Page 4: Standards / Ce Marking
Warranty claims must be examined in the factory and components approved by ROPEX are used. If not, then approved by ROPEX. the equipment is operated on the user's own responsibility. -
Page 5: System Description
The trolled transformer so that set = actual. system has been evolved and optimized by ROPEX The fact that purely electrical variables are measured in GmbH in an intensive development process. Users... -
Page 6: Current Transformer
Current transformer The PEX-W2 or PEX-W3 current transformer supplied with the CIRUS UPT-6011 controller is an integral part of the control system. Only this original ROPEX current transformer is allowed to be used. Thanks to its microprocessor based technology, the... -
Page 7: Modifications (Mods)
Designed according to VDE 0570/EN 61558 with a one section bobbin. Optimized for impulse operation with CIRUS temperature controllers. Specified according to the heatsealing application ( ROPEX Application Report). Communication interface CI-USB-1 Interface for connecting a RESISTRON temperature controller with diagnostic inter- face (DIAG) to the PC (USB port). -
Page 8: Technical Data
Heatsealing element The temperature range and temperature coefficient settings can also be specified type and temperature by means of the ROPEX visualization software (section 9.11 "Diagnostic range interface / visualization software" on page 37) in addition to the rotary coding... -
Page 9: Dimensions
Dimensions Power dissipation Max. 20W Ambient temperature +5…+45°C Degree of protection IP20 Installation A minimum safety clearance of 20mm all round (e.g. from other devices and wiring) must be allowed when installing the controller. The moving clip required for fastening must be facing down for mounting on a horizontal top hat rail. -
Page 10: Installation
( Application Report). performed by technically trained, skilled 6. Use only ROPEX impulse transformers or transfor- persons who are familiar with the associated risks mers approved by ROPEX. Please note the power, and warranty provisions. - Page 11 Installation EtherNet/IP-Scanner using a cable according to. 6. Make sure that the wiring conforms to the relevant national and international installation regulations. Check the tightness of all the system connec- tions, including the terminals for the impulse transformer windings. UPT-6011 Page 11...
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Page 12: Power Supply
Use transformers with a one section bobbin. The power, duty cycle and voltage values must be deter- SEC. mined individually according to the application ( ROPEX Application Report and "Accessories" leaflet for impulse transformers). Wiring The wire cross-sections depend on the application (... -
Page 13: Line Filter
CE mark. The wiring instructions contained in section 7.4 "Power ROPEX line filters are specially optimized for use in supply" on page 12 must be observed. RESISTRON control loops. Providing that they are Large cross-section wire to ground max. -
Page 14: Wiring Diagram (Standard)
Installation Wiring diagram (standard) Line filter LF-xx480 UPT-6011 LINE Ethernet PORT 1 (RJ45) Ethernet module electrically isolated prim. Shield Impulse Ethernet transformer PORT 2 (RJ45) (for assignment sec. see PORT 1) Ground Heat- Must be grounded sealing externally to band prevent twisted electrostatic... -
Page 15: Wiring Diagram With Booster Connection
Installation Wiring diagram with booster connection Line filter LF-xx480 UPT-6011 LINE Ethernet PORT 1 (RJ45) Booster Ethernet twisted module Max. length 1m electrically isolated prim. Shield Impulse Ethernet transformer PORT 2 (RJ45) (for assignment sec. see PORT 1) Ground Heat- Must be grounded sealing externally to... -
Page 16: Startup And Operation
(or several voltage and current ranges times) through the PEX-W2 or PEX-W3 current trans- The secondary voltage and current ranges are former ( ROPEX Application Report). automatically configured by the automatic calibration Page 16 UPT-6011... - Page 17 If the switch is set to "9", more temperature ranges and Rotary coding IP address alloys can be selected by means of the ROPEX switch visualization software ( see section 9.11 "Diagnostic interface / visualization software" on page 37).
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Page 18: Heating Element
URATION" position is selected, the behavior of the appears when the controller is switched on alarm output can be configured in more detail by means ( section 9.17 "Error messages" on page 40). ROPEX visualization software ( see section 9.11 "Diagnostic interface / visualization soft- ware"... - Page 19 8.2 "Controller configuration" on page 16 powered up correctly. and ROPEX Application Report). Repeat the calibration after the controller has been configured If the red "ALARM" LED lights up for 0.3s in correctly.
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Page 20: Controller Functions
Lit during heating phase. (yellow LED) ALARM Lit or blinking to indicate fault. www.ROPEX.de (Red LED) In addition to the functions shown in the diagram by the LEDs. These states are described in detail in the above, various controller operating states are indicated... - Page 21 Controller functions BLINKS slowly (1Hz) BLINKS fast (4Hz) Lit continuously AUTOCAL requested but "RS" bit is set (reset) function disabled (e.g. AUTOCAL executing AUTOCAL START active) (yellow) LED blinks with a different frequency: Supply voltages incorrect (too low) START requested but function is locked (e.g.
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Page 22: Ethernet/Ip Communication
(support@ropex.de) (e.g. if it is switched off in order to open a downloaded from our website (www.ropex.de). door), error code 901 or 201 (error group 7, no line After the required device description file has been voltage / sync signal) appears on the controller and linked into the configuring tool, you must assign an IP the fault relay is switched. -
Page 23: Communication Protocol
Controller functions Communication protocol information and the control functions, to enable it to be decoded more easily by the EtherNet/IP scanner. The communication protocol consists of 2x16 bit input Bits 0…7 form the low byte and bits 8…15 the words and 3x16 bit output words (from the point of view high byte ("INTEL format"). - Page 24 Controller functions 9.5.1 Automatic zero calibration Reasons for disabled AUTOCAL function: "AUTOCAL" (AC) 1. An "AUTOCAL" request cannot be processed until 10 seconds after the controller is switched on. Owing to the automatic zero calibration (AUTOCAL) During this time the controller reports "AUTOCAL function, there is no need to adjust the zero point disabled"...
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Page 25: Output Data
Controller functions 9.5.3 Reset (RS) In contrast to the "RS" bit (RESET), the "MP" bit does not reset any fault signals when it is set. The controller This bit resets the controller if the controller reports a is activated again as soon as the bit is reset, in other fault. - Page 26 Controller functions 9.6.5 Temperature reached (TE) heatsealing cycle (latch function, refer to Fig.b.). The switching state of the "TO" bit can thus be The "TE" bit is set if the actual temperature exceeds queried after the "ST" bit has been reset and before 95% of the set temperature.
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Page 27: Parameter Object (Class: 0X0F)
Controller functions 9.6.9 Error codes Parameter object (class: 0x0F) If a fault is signaled ("AL" bit = 1), the error code allows In accordance with the CIP specification, the UPT-6011 the exact cause to be determined. The error code is provides a parameter object containing all of the contained in the third word at bit positions 0…9 controller parameters. - Page 28 Controller functions Attri- Default Instance Name Value range Data type bute ID value USINT Upper temperature OK threshold 3…99K USINT Link path length EPATH Link path 20 0F 24 03 30 01 WORD Descriptor 0x0000 USINT Data type 0xC6 USINT Data length SINT Calibration temperature...
- Page 29 Controller functions Attri- Default Instance Name Value range Data type bute ID value USINT Measuring impulse duration 1.7ms 1.7…3.0ms (17) (17…30) USINT Link path length EPATH Link path 20 0F 24 06 30 01 WORD Descriptor 0x0004 (scaling supported) USINT Data type 0xC6 USINT...
- Page 30 Controller functions Attri- Default Instance Name Value range Data type bute ID value UINT Temperature coefficient 1700 ppm/K 400…4000ppm/K USINT Link path length EPATH Link path 20 0F 24 0A 30 01 WORD Descriptor 0x0000 USINT Data type 0xC7 USINT Data length USINT Temperature range...
- Page 31 Controller functions Attri- Default Instance Name Value range Data type bute ID value USINT Temperature diagnosis delay time 0…999 (10ms steps) (0…9.99s) USINT Link path length EPATH Link path 20 0F 24 0E 30 01 WORD Descriptor 0x0004 (scaling supported) USINT Data type 0xC7...
- Page 32 Instance 2 500°C TCR = 1700ppm/K, Restore e.g. CIRUS PC configuration PC configuration Instance N Instance N (ROPEX (ROPEX visualization visualization software) software) When the controller is switched on, the last values saved in the non-volatile parameter object are automatically restored.
- Page 33 (50%) or with the value recom- then be specified via the "Set point / AC temperature" mended in the ROPEX Application Report minus 25% input data ( section 9.5.1 "Automatic zero calibration – to the indicated hold value = set temperature.
- Page 34 Controller functions the set temperature or the heatsealing time are Setting: changed. We advise you not to set this parameter until you have determined the optimum heatsealing parameters (tem- Temp. Co too large perature and cooling time) for productive operation. The starting temperature should be set to approxima- Hold value tely 50% of the heatsealing temperature for the trial run,...
- Page 35 EtherNet/IP Actual value communication and the digital temperature display in the ROPEX visualization software. It has no effect on the ACTUAL temperature that appears at the controller's analog output or is recorded in the 95% of Set graphics window of the ROPEX visualization software.
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Page 36: Undervoltage Detection
Controller functions The various hold modes are shown below: No more heatsealing processes take place and no more measuring impulses are generated. Normal operation is resumed when the input voltage returns to „ST“ bit the specified tolerance range again. Standby mode is indicated by 0…3 °C (i.e. approx. 0V) at the analog output. -
Page 37: Booster Connection
The characteristics of the ROPEX ATR-x temperature An interface with a 6-pole Western socket is provided meter (size, scaling, dynamic response) are ideally for system diagnostics and process visualization. This... -
Page 38: Total Cycle Counter
= 1). This counter can only be displayed and not battery that has to be replaced. reset. It can only be displayed using the ROPEX visualization software ( section 9.11 "Diagnostic The controller must remain switched on for at least interface / visualization software"... -
Page 39: System Monitoring / Alarm Output
1. BLINKS fast (4Hz): value does not change any more. The AUTOCAL function should be executed (error If there is a ROPEX analog temperature meter (i.e codes 104…106, 211, 302, 303). ATR-x) connected to the analog output of the controller, 2. -
Page 40: Error Messages
The 3-digit error numbers described below interrupting the power to the controller (24VDC can be displayed via the EtherNet/IP interface and supply voltage). using ROPEX visualization software ( section 9.11 "Diagnostic interface / visualization If an error message is reset using the "RS"... - Page 41 Controller functions Teil 1 von 3: Error messages (faults) NOTE: The specified error messages are initially output as faults (stable error voltage level at the actual value output; alarm LED lit continuously; alarm relay is energized). Act. value Action Action if machine Error output;...
- Page 42 Controller functions Teil 2 von 3: Error messages (warnings) NOTE: The specified error messages are initially output as warnings (actual value output jumps back and forth between two values; alarm LED blinks; alarm relay is de-energized). When the "START" signal is activated, the warning changes to a fault (actual value output no longer jumps back and forth, see bold italic values;...
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Page 43: Fault Areas And Causes
Controller functions Teil 3 von 3: Error messages (warnings) NOTE: The specified error messages are initially output as warnings (actual value output jumps back and forth between two values; alarm LED blinks; alarm relay is de-energized). When the "START" signal is activated, the warning changes to a fault (actual value output no longer jumps back and forth, see bold italic values;... - Page 44 Controller functions The table below explains the possible fault causes. Fault area Explanation Possible causes Load circuit interrupted after U - Wire break, heating element break - Contact to heating element is defective pickoff point PEX-W2/-W3 current transformer measurement cable from current transformer interrupted signal interrupted - Wire break, triac in controller defective Primary circuit interrupted...
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Page 45: Factory Settings
Factory settings Factory settings The UPT-6011 CIRUS temperatue controller is config- ured at the factory as follows: Rotary coding switch Heating element alloy: Alloy A20 Temperature range: 300°C heating element alloy Rotary coding switch: „0“ position SWITCH POS. temperature range 300°C Jumper Fault relay is energized at alarm... -
Page 46: How To Order
Line filter LF- . . 480 06: Continuous current 6A, 480VAC, Art. No. 885500 35: Continuous current 35A, 480VAC, Art. No. 885506 Impulse transformer See ROPEX Application Report for design and ordering information Communication interface CI-USB-1 Art. No. 885650 Temp. meter ATR - . -
Page 47: Index
Index Index Numbers 24VDC supply voltage Factory settings Fault Fault diagnosis Fault relay "AA" bit Fuse "AC" bit Actual value Actual value output "AG" bit Heating element "AL" bit Heating element type Alarm output Heating time limit Alloy Heatup timeout Ambient temperature Analog temperature meter Application... - Page 48 Index Replacing the heating element Temperature diagnosis Reset Temperature meter "RS" bit Temperature OK Temperature range Temperature reached Time Set point Time stamp Standby mode "TO" bit Start Total cycle counter "START" bit Transformer Starting temperature Type of construction Startup and operation System diagnosis System monitoring Visualization software...
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