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Summary of Contents for Rockwell Automation MagneMotion 700-0871-00
- Page 1 Node Controller Hardware User Manual Catalog Numbers: 700-0871-00, 700-1573-00, 700-1842-00, MMI-NC-ENET-01, MMI-NC-SER08-01...
- Page 2 This product is protected under one or more U.S. and International patents. Additional U.S. and International patents pending. Copyright © 2020 MagneMotion, Inc., a Rockwell Automation Company. All Rights Reserved. The information that is included in this manual is proprietary or confidential to MagneMotion, Inc. Any disclosure, reproduction, use, or redistribution of this information by or to an unintended recipient is prohibited.
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Page 3: Table Of Contents
Transport System Components Overview .................21 Transport System Software Overview ................22 Getting Started with the Node Controllers ................25 2 Safety Overview..........................27 Regulatory Compliance .....................28 Equipment Regulatory Guidelines................28 Safety Considerations ......................30 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 4 NC-S Rack Mounting Bracket ................56 NC-E Node Controller ....................57 NC-12 Node Controller ....................58 NC-12 Node Controller, RJ45 Ethernet..............58 NC-12 Node Controller, M12 Ethernet ..............59 NC-12 Mounting Plate...................60 NC-12 Rack Mounting Bracket ................61 NC LITE ........................62 MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 5 Network Connections ....................99 Motor Connections ....................101 RS-422 Only Motor Connections ................101 Ethernet Only Motor Connections ...............103 RS-422 and Ethernet Motor Connections ............104 Configuration ........................105 Software Configuration....................105 Software Installation ....................105 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 6 Shipping ........................126 Appendix Overview..........................129 File Maintenance......................130 Backup Files ......................130 Creating Backup Files....................130 Restoring from Backup Files ..................130 Additional Documentation....................131 Release Notes......................131 Upgrade Procedure ....................131 Transport System Limits....................132 Glossary ......................133 Index ........................ 141 MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 7: Figures
NC-S Node Controller Surface Mounting ..............88 NC-S Node Controller Rack Mounting ..............89 NC-E Node Controller DIN Rail Mounting ...............90 NC-E Node Controller Surface Mounting ..............91 NC-12 Node Controller Surface Mounting ..............92 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 8 NC-12 Node Controller Rack Mounting ..............93 NC LITE Surface Mounting ..................95 Network Wiring ......................99 5-10 RS-422 Motor Wiring Example ................101 5-11 Ethernet Motor Wiring Example ................103 5-12 RS-422 and Ethernet Motor Wiring Example ............104 MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 9: Tables
NC-12 Node Controller Digital I/O Pinout ..............77 4-23 NC LITE Electrical Connections ................79 4-24 NC LITE Power Pinout ....................79 4-25 NC LITE LAN Pinout ....................80 4-26 NC LITE Console Pinout ....................80 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 10 Initial Troubleshooting .....................116 Node Controller Related Troubleshooting ..............117 Communications Related Troubleshooting ..............118 MagneMover LITE Repair Procedures ..............120 Required Software Versions ..................122 MagneMotion Transport System Limits ..............132 MagneMotion Transport System Motion Limits ............132 MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 11: Changes
Recycling and Disposal Information section. • Chapter 3, Node Controller Overview, updated the Node Controller Loading sec- tion. • Chapter 6, Maintenance, updated the Contact ICT Customer Support section. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 12 Changes This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 13: About This Manual
Basic familiarity with general-purpose computers and with the Windows operating system, web browsers, and terminal emulators. • That full documentation for the transport system is available. • All personnel operating the transport system are properly trained. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 14: Magnemotion Documentation
Select – Highlight a menu item with the mouse or the tab or arrow keys. • Code Samples – Shown in monospaced text. Example: Paths. Mouse usage terms assume typical ‘right-hand’ mouse configuration. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 15: Notes, Safety Notices, And Symbols
Examples of the standard safety notices that are used in this manual are shown in the follow- ing examples. Each example includes a description of the hazard level indicated. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 16: Manual Structure
• Installation: Provides complete installation procedures for the node controllers. • Maintenance: Provides tools for identifying and resolving problems with the node controllers, their meaning, and how to clear them. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 17: Related Documentation
Contact Information Main Office Customer Support MagneMotion, Inc. +1 978-757-9102 A Rockwell Automation Company ICTSupport@ra.rockwell.com 139 Barnum Road Devens, MA 01434, USA Phone: +1 978-757-9100 Fax: +1 978-757-9200 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 18 About This Manual This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 19: Introduction
• QuickStick transport systems. Included in this chapter are overviews of: • The transport system components. • The transport system software. • Getting started with the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 20: Node Controller Interface Overview
The transport system consists of the following components at a minimum: • MagneMover LITE or QuickStick motors. • Node controllers. • Vehicles with magnet arrays. • Paths and nodes. • User-supplied host controller. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 21: Transport System Components Overview
Vehicle with Magnet Array – Carries a payload through the MagneMotion transport system as directed. The magnet array is mounted to the vehicle and interacts with the motors, which moves each vehicle independently. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 22: Transport System Software Overview
MagneMotion to move vehicles for test or demonstration purposes. This applica- tion supports system testing without the host controller to verify that vehicles move correctly before integrating a transport system into a production environment. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 23 Track File – Text files (track_file.mmtrk) that contain graphical path and motor infor- mation about the transport system. The Track file is used by the NCHost TCP Inter- Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 24 MagneMover LITE Configurator. Contact ICT Customer Support for the development of a Track file for QuickStick transport systems. NOTICE Modifications to the Image or Type files could cause improper operation of the transport system. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 25: Getting Started With The Node Controllers
Chapter 5, Installation. Test and debug the transport system by using the NCHost TCP Interface Utility and Demo Scripts (see the NCHost TCP Interface Utility User Manual). NCHost provides Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 26 See the Host Controller TCP/IP Communication Proto- col User Manual or the Host Controller EtherNet/IP Communication Protocol User Manual. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 27: Safety
• Regulatory compliance information. • Personnel and equipment safety guidelines. • Symbol identification. • Label identification and locations. • Identification of electrical hazards. • Recycling and disposal Information. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 28: Regulatory Compliance
• Any user-caused damage during integration of the node controllers into their equip- ment is the responsibility of the user. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 29 Any personnel that are performing service procedures on the node controllers must be properly qualified and trained. Damage that results from improperly perform- ing a procedure or not following cautions is not covered under warranty or service agreements. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 30: Safety Considerations
If the node controllers are to be installed in an earthquake prone environment, install the equipment appropriately. • Do not place the power and communications cables for the node controllers where they could cause a trip hazard. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 31 • Keep cables and connectors away from heated surfaces. • Do not modify the connectors or ports. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 32: Symbol Identification
Table 2-3: Mandatory Action Symbol Identification Symbol Description Lockout Required – Indicates that all power must be disconnected using a method that helps prevent accidental reconnection. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 33: Label Identification And Location
S/N:????????? MAC: 1A-2B-3C-4D-5E-6F Qty: 1 Location: On the top of the NC-S node controller Information Label MAC ID Label Figure 2-1: Label Locations on the NC-S Node Controller Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 34: Label Locations On The Nc-E Node Controller
Table 2-5: Labels Used on the NC-E Node Controller Product Information Label Qty: 1 Location: On the back of the NC-E node controller Information Label Figure 2-2: Label Locations on the NC-E Node Controller MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 35: Label Locations On The Nc-12 Node Controller
S/N:????????? MAC: 1A-2B-3C-4D-5E-6F Qty: 1 Location: On the back of the NC-12 node controller Information Label MAC ID Label Figure 2-3: Label Locations on the NC-12 Node Controller Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 36: Label Locations On The Nc Lite
Location: On the top of the NC LITE MAC ID Label S/N:????????? MAC: 1A-2B-3C-4D-5E-6F Qty: 1 Location: On the top of the NC LITE Information Label MAC ID Label Figure 2-4: Label Locations on the NC LITE MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 37: Electrical Hazards
To avoid equipment damage: • Make sure that the node controllers are properly grounded. • Do not connect or disconnect any components while the transport sys- tem has power. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 38: Recycling And Disposal Information
The packaging for the node controllers contains the following materials. If the packaging is not being saved, it must be disposed of by following all facility, local, and national procedures for the disposal of packaging material: • Cardboard. • Polyethylene Foam. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 39: Node Controller Overview
Included in this chapter are: • Node controller descriptions, including an overview of operations. • Node controller specifications, including connector identification for all node control- ler types. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 40: Node Controller Description
NC-E Node Controller Node controller that supports Ethernet motors with one active network port, 4 digital inputs, and 4 digital outputs (see page 57). This node controller supports multiple nodes (for example, MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 41: Nc-12 Node Controller
62). This node controller typically supports one node (for exam- ple, Merge). However, some configurations of nodes allow the node controller to support mul- tiple nodes (for example, Simple and Relay). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 42: Node Controller Communications
Additionally, multiple paths can be connected to one node controller through the same Ethernet chain. The motor user manual describes different motor network topologies and provides examples. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 43: Configuration Recommendations
Only pass transport system communication through the Ethernet chains in the transport system. • Standard IP UDP communication, low latency. • 100BASE-TX Fast Ethernet (IEEE 802.3u) compliant. • Minimum of CAT 5 cabling is required. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 44 If all motors in a path are not part of the same Ethernet chain, all chains the path is a member of must connect to the same network as the node controller. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 45: Node Controller Loading
Since there is no physical limit to the number of nodes that are con- nected to the node controller, connections must be limited based on the load they place on the processor as shown in Table 3-1. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 46 For NC-S node controllers, use the following calculation to determine NC-S loading when using a combina- tion of node connection types (that is, some Ethernet nodes and some RS-422 nodes). 85% ≥ Serial Nodes*20% + Hybrid Nodes*14% + Ethernet Nodes*5% + HLC*10% MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 47: General Purpose Digital I/O
The NC-E node controller provides four optically isolated digital input bits and four optically isolated digital output bits. See Figure 4-12 for the location of these connections on the node Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 48: Nc-12 Digital I/O Connection
Make sure that the connector blades are making direct contact with the wire and are not in contact with the insulation. Connector Release Connector Connector Release Connector Figure 3-3: Digital I/O Connections MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 49: Digital I/O Uses
E-stop is cleared by releasing the button that was pressed and having the host issue a Resume command. NOTE: Motion cannot resume until the button is released and the host controller issues a Resume command to the paths associated with the E-stop. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 50: E-Stop Wiring Diagram, Single Node Controller
Digital In NC-12 Node Controller (8 max) Digital In Digital In +3–24V DC Power Supply Figure 3-5: E-stop Wiring Diagram, Multiple Node Controllers In this configuration other digital I/O functions are not available. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 51: Interlock Circuit
NC-12 Node Controller Digital In User-installed Circuit Digital In +3–24V DC Power Supply Figure 3-6: Interlock Wiring Diagram Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 52: Light Stack Circuit
NOTE: An external power supply for the light stack circuit is required. Light Stack NC-12 Node Controller Digital Out n Digital Out n+1 Digital Out n+2 +5–35V DC Power Supply Figure 3-7: Light Stack Wiring Diagram MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 53: Specifications And Site Requirements
Included in this chapter are: • Mechanical specifications for all node controllers, including dimensions. • Electrical specifications for power and communications, including connector pinouts. • Site requirements, including environmental and service access. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 54: Mechanical Specifications
NC-S Node Controller on page 64 for the electrical specifications. Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 55: Nc-S Mounting Plate
All Dimensions in Millimeters [Inches] Figure 4-2: NC-S Mounting Plate Mechanical Drawing NOTE: Contact ICT Customer Support for current detail drawings. Exposed Materials • 5052-H32 Aluminum. • Epoxy powder coat paint. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 56: Nc-S Rack Mounting Bracket
All Dimensions in Millimeters [Inches] Figure 4-3: NC-S Rack Mounting Bracket Mechanical Drawing NOTE: Contact ICT Customer Support for current detail drawings. Exposed Materials • 5052-H32 Aluminum. • Epoxy powder coat paint. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 57: Nc-E Node Controller
Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 58: Node Controller
NC-12 Node Controller on page 72 for the electrical specifications. Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller provides openings for airflow and must not be installed where harsh con- ditions exist. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 59: Nc-12 Node Controller, M12 Ethernet
Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller provides openings for airflow and must not be installed where harsh con- ditions exist. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 60: Nc-12 Mounting Plate
7.14 THRU ALL 13.57 X 82° All Dimensions in Millimeters [Inches] Figure 4-7: NC-12 Mounting Plate Mechanical Drawing NOTE: Contact ICT Customer Support for current detail drawings. Exposed Materials • 6061-T6 Aluminum. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 61: Nc-12 Rack Mounting Bracket
Figure 4-8: NC-12 Rack Mounting Bracket Mechanical Drawing NOTE: Contact ICT Customer Support for current detail drawings. Exposed Materials • Carbon Steel. • 1018 Steel. • Anodized Aluminum. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 62: Nc Lite
NC LITE on page 78 for the electrical specifications. Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 63: Electronics Mounting Plate
Figure 4-10: Electronics Mounting Plate Mechanical Drawing NOTE: Contact ICT Customer Support for current detail drawings. Exposed Materials • 5052-H32 Aluminum. • 300 Series Stainless Steel. • A-286 Hardened Stainless Steel. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 64: Electrical Specifications
NOTICE The NC-S node controller does not support Power over Ethernet. Never con- nect these node controllers to a powered network as damage to internal com- ponents can result. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 65: Nc-S Node Controller Electrical Connections, Controls, And Indicators
MagneMotion requires grounding the NC-S through the chassis ground connection on the power connector. Table 4-2: NC-S Node Controller Indicators Label Description Indicator Type POWER ON – Indicates that DC power is on. Green light Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 66: Nc-S Node Controller Console Pinout
Specifications and Site Requirements Electrical Specifications Table 4-3: NC-S Node Controller Console Pinout DE-9, Male — — — — — — Table 4-4: NC-S Node Controller Ethernet Pinout RJ45, Female — — — — MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 67: Nc-S Node Controller Rs-422 Pinout
Table 4-5: NC-S Node Controller RS-422 Pinout M8 Nano-Mizer, 4-Pin, Male RxD+ RxD- TxD+ TxD- Table 4-6: NC-S Node Controller Power Pinout M12 Eurofast, FSFD, 4-Pin, Male — Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 68: Nc-E Node Controller
Status Indicators Reset Digital I/O Power Console Port Ethernet Power Figure 4-12: NC-E Node Controller Electrical Connections, Controls, and Indicators MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 69: Nc-E Node Controller Electrical Connections
When blinking, indicates that the hard disk drive is Orange light active. (Standby) Indicates that the node controller is in power standby Blue light mode. (Power) Indicates that the NC-E is on. Blue light Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 70: Nc-E Node Controller Com1 (Console) Pinout
Specifications and Site Requirements Electrical Specifications Table 4-10: NC-E Node Controller COM1 (Console) Pinout DE-9, Male — — — — — — Table 4-11: NC-E Node Controller Ethernet Pinout RJ45, Female — — — — MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 71: Nc-E Node Controller Power Pinout
2.0 mm Coax, Male Table 4-13: NC-E Node Controller Digital I/O Pinout DA-26, Female +VDD DI0_L +VDD DI2_L EOGND +V5DIO_CN_ISO EOGND EOGND DI1_H DI3_H DI1_L DI3_L EOGND EOGND DI0_H DI2_H Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 72: Node Controller
The actual power being drawn depends on the operations being performed. Make sure that all power wiring can carry the full load and has a limited power source or the power source is fused to the maximum rating of the wiring. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 73 Console Port Ground Ethernet Port Power RS-232 Ports Digital I/O RS-422 Ports Indicator 700-1573-00 Ground Power Console Port Ethernet Port Figure 4-13: NC-12 Node Controller Electrical Connections and Indicators Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 74 MagneMotion requires grounding the NC-12 through the ground stud with a minimum of 14 AWG wire. Table 4-16: NC-12 Node Controller Indicators Label Description Indicator Type PWR/LVDC ON – Indicates that DC power is on. Green light MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 75 Table 4-17: NC-12 Node Controller Console Pinout DE-9, Male — — — — — — Table 4-18: NC-12 Node Controller Ethernet Pinout 700-1482-00 700-1573-00 RJ45, Female M12 Eurofast, FKFDD, Female — — — — Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 76 M8 Nano-Mizer, 4-Pin, Male RxD+ RxD- TxD+ TxD- Table 4-21: NC-12 Node Controller Power Pinout Sleeve 700-1573-00 700-1482-00 M12 Eurofast, FSFD, 4-Pin, Male 2.0 mm Coax, Male — — — — Sleeve MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 77 +5–35V DC † — DC RTN Figure 3-2 on page 47 for the digital I/O equivalent circuits. † The GND pin is not used for the digital inputs. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 78: Nc Lite
Or, power for the NC LITE can be provided using the MagneMotion custom Power over Ethernet network. The remote power supply is not required in this case. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 79: Nc Lite Electrical Connections
MagneMotion recommends that the odd number (male) connectors be used for upstream connections and the even number (female) connectors be used for downstream connections. Table 4-24: NC LITE Power Pinout Sleeve 2.0 mm Coax, Male Sleeve Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 80: Nc Lite Lan Pinout
Specifications and Site Requirements Electrical Specifications Table 4-25: NC LITE LAN Pinout RJ45, Female +18V DC +18V DC Table 4-26: NC LITE Console Pinout DE-9, Male — — — — — — MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 81: Nc Lite Rs-422 Pinout
J2, J4 – DE-9, Female J1, J3 – DE-9, Male — — RxD- TxD- TxD+ RxD+ — — — — — — RxD+ TxD+ TxD- RxD- — — Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 82: Ethernet Switch With Power Over Ethernet Injector
The actual power being drawn depends on the operations being performed. Make sure that all power wiring can carry the full load and has a limited power source or the power source is fused to the maximum rating of the wiring. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 83: Site Requirements
Derating at High Altitude When operating in a high altitude environment with lower air pressure, the operating tempera- ture range must be derated compared to that of sea level. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 84: Lighting, Site
NOTE: The exclusion zones that are shown are for the node controllers only. Additional exclusion zones may be required based on the design of the transport system. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 85: Installation
Unpacking and inspection of the MagneMotion transport system components. • MagneMotion component installation including: hardware installation, facilities con- nections, and software installation and configuration. • Initial power-up and check-out. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 86: Unpacking And Inspection
Carefully inspect each package for signs of shipping damage. Report any damage immediately to the shipper and to MagneMotion. Move all items to their destination (see Node Controller Installation on page 87). MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 87: Node Controller Installation
Figure 5-1: NC-S Node Controller DIN Rail Mounting Install the DIN mounting bracket onto the node controller with the supplied #6-32 Phillips head screw. Tighten to 1.1 N•m [10 in•lb]. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 88: Nc-S Node Controller Surface Mounting
Locate the node controller as required and secure it with a minimum of two screws per mounting bracket. Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 89: Nc-S Node Controller Rack Mounting
Locate the power supply close to the node controller it is powering to minimize the length of all wiring. The power supply can be oriented in any direction required. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 90: Mounting Nc-E Node Controllers
Clip the node controller onto the DIN rail in the appropriate location. Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 91: Nc-E Node Controller Surface Mounting
Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 92: Mounting Nc-12 Node Controllers
Orient the node controller with brackets as required and secure it with a minimum of two M8 screws with M8 split lock washers (one per mounting plate). Tighten the screws to 26 N•m [230 in•lb]. Make sure that the service and exclusion zones are maintained. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 93 Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 94 Mounting NC-12 Power Supplies Locate the power supply close to the node controller it is powering to minimize the length of all wiring. The power supply can be oriented in any direction required. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 95: Mounting Nc Lite Node Controllers
M8 split lock washers. Tighten the screws to 26 N•m [230 in•lb]. Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 96 If the node controller is powered using the remote power supply (instead of using PoE), locate the power supply close to the node controller it is powering to minimize the length of all wir- ing. The power supply can be oriented in any direction required. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 97: Electrical Connections
NOTICE The NC-E node controller does not support Power over Ethernet. Never connect these node controllers to a powered Ethernet network as damage to internal components can result. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 98 Then, connect the cable from the NC LITE power supply to the NC LITE as shown in Fig- 4-14. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 99: Network Connections
Uplink port. Connecting to other ports can damage the switch or other devices that are connected to the switch. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 100 Figure 4-14. NOTICE The NC LITE only supports the custom MagneMotion Power over Ethernet. Never connect the NC LITE to a standard PoE network as damage to internal components can result. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 101: Motor Connections
When connecting a DE-9 connector, tighten the mounting screws to 3 in•lb [0.34 N•m] – do not overtighten. • When connecting a Nano-Mizer connector, tighten the connector shell finger tight only – do not overtighten. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 102 When connecting a DE-9 connector, tighten the mounting screws to 3 in•lb [0.34 N•m] – do not overtighten. • When connecting a Nano-Mizer connector, tighten the connector shell finger tight only – do not overtighten. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 103: Ethernet Only Motor Connections
Continue making motor-to-motor Ethernet connections until the last motor in the path is reached. Create a MICS file to define the Ethernet motor connections. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 104: Rs-422 And Ethernet Motor Connections
Continue making motor-to-motor Ethernet connections until the last motor in the path is reached. Create a MICS file to define the Ethernet motor connections. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 105: Configuration
Use the web interface on the node controller to upload the configuration files to each node controller. See the Node Controller Interface User Manual for details. NOTE: Restart the node controller for the changes to take effect. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 106: Software
NOTICE All software running on the MagneMotion transport system must be part of the same release. See the Release Notes provided with the software for addi- tional information. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 107: Check-Out And Power-Up
Verify that all cables are routed in a safe place and away from any travel areas. • Inspect all cables for restricting bend radii, excessive tension, or physical damage. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 108: Node Controller Power-Up
Troubleshooting on page 116. For new installations, set the node controller IP addresses and specify the node con- troller to be used as the high-level controller (see Configuration on page 105). MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 109 Review the log files for each node controller to make sure that the system has been programmed and configured properly (see the Node Controller Interface User Man- ual). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 110: System Testing
NCHost TCP Interface Utility User Manual). Move vehicles individually or create a Demo Script for repetitive testing (see the NCHost TCP Interface Utility User Manual). Use the NCHost TCP Interface Utility to monitor transport system operation. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 111: Node Controller Shutdown
Turn off the main power disconnect for the transport system. NOTE: This procedure only shuts down facilities to the motors, their subsystems, and the Host Controller. Any user equipment remains powered up. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 112 Installation This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 113: Maintenance
MagneMotion transport systems and components. Included in this chapter are: • Preventive maintenance procedures. • Troubleshooting procedures. • Contacting ICT Customer Support. • Basic repair procedures. • Component and system shipping procedures. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 114: Preventive Maintenance
Transfer Log Files 3 months or as required The specified frequency is based on a certified clean, inert environment. Adjust the facility Preventative Main- tenance Schedule to account for any deviations from this environment. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 115: Transfer Log Files
Log files can be transferred from the node controller or SysLog server to a network server so they can be archived or e-mailed to ICT Customer Support, see the Node Controller Interface User Manual. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 116: Troubleshooting
Symptom Possible Problem Area Node controller logs do not indicate correct Node Controller Troubleshooting on page 117 time. Communication to the node controller is lost or Communications Troubleshooting on page 118 intermittent. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 117: Node Controller Troubleshooting
MagneMotion for repair. Use the node controller web inter- face Set Clock function to set the time (see the Node Controller Interface User Manual). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 118: Communications Troubleshooting
Make sure any E-stops or inter- the host controller but motors do cuit is activated. locks that are configured for the not operate. paths where the motors are located are in the operate state. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 119: Contact Ict Customer Support
Maintenance Contact ICT Customer Support Contact ICT Customer Support To help you receive the most value from the Rockwell Automation Independent Cart Technol- ogy (ICT) Support Specialists, have the following information ready before contacting ICT Customer Support. The name, email address, and telephone number of the person to contact. -
Page 120: Repair
MagneMotion service repre- sentative voids the warranty. Table 6-5: MagneMover LITE Repair Procedures Component Maintenance Action Page # NC-S Node Controller Upgrading Node Controllers MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 121: Upgrading Node Controllers
87. Use the appropriate mounting method to install the NC-S node con- trollers. Once the node controllers are mounted, they must be connected and configured for operation as described in Configure and Connect the New Node Controllers. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 122: Configure And Connect The New Node Controllers
Repeat Step 1 through Step 5 for each additional node controller. • When replacing an NC-12 with two NC-S node controllers, use the next avail- able IP address for the second NC-S. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 123: Update The Node Controller Configuration File
NC-S and connections to ports 9–12 are connected to ports 1–4 of the second NC-S. Keep the port number as consistent with the original layout as possible without splitting a node. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 124 Take ownership of those nodes that were connected to Comm Ports 9–12. Select the appropriate Comm Port for each connection. Save the revised Node Controller Configuration File with a new name to identify it. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 125: Ordering Parts
If new or replacement parts are needed, contact MagneMotion Sales: Main Office Sales MagneMotion, Inc. +1 978-757-9101 A Rockwell Automation Company ICT-InsideSales@ra.rockwell.com 139 Barnum Road Devens, MA 01434 Phone: +1 978-757-9100 Fax: +1 978-757-9200 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 126: Shipping
Wrap, bag, and pack each component following standard packing procedures. Use the container that the component was originally shipped in. Set the component into the container and secure using the supplied packing material. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 127 When shipping to MagneMotion, make sure that the RMA number is clearly visible on the outside of the box. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 129: Appendix
The following appendices are included to provide the user with one location for additional information that is related to the node controller interfaces. Included in this appendix are: • File maintenance. • Additional documentation. • Transport system configuration limits. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 130: File Maintenance
Backup files are not created automatically. It is the responsibility of the user to create backups of all files by copying them to a safe location. Restoring from Backup Files Damaged files can be restored by copying the backup files into the appropriate locations. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 131: Additional Documentation
The Upgrade Procedures that are supplied with MagneMotion software provide instructions for upgrading from one version of MagneMotion software to another. They also include the procedures for file and driver upgrades that are associated with the software. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 132: Transport System Limits
Thrust at 4.0 A stator current with a nominal Vehicle Gap of 3 mm with a standard magnet array. § Thrust at 10.9 A stator current with a nominal Vehicle Gap of 12 mm with a high flux magnet array. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... -
Page 133: Glossary
This distance includes the Motor Gap. E-stop: Emergency Stop. Emergency Off: A user-supplied device that disconnects AC power to the transport system. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 134 In a transport system with only one node controller, it runs both the node controller and high-level controller applications. HLC: High-Level Controller. HLC Control Group: The portion of a multi-HLC LSM transport system under control of a specific HLC. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 135 For QuickStick HT motors the master is in the motor controller. MagneMover LITE: A MagneMotion linear synchronous motor with integrated guideways and vehicles that enable quick, efficient conveyance of small loads. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 136 All paths must begin at a Node and the beginning of a path is always the zero posi- tion for determining positions along that path. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 137 Each motor contains sensors that detect the magnetic field from the magnet array. When the signal from the sensors is higher than a threshold, the signal bit for the associated sensor is set high, otherwise it is set low. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 138 The transport system constantly monitors and controls vehicle position and velocity for the entire time the vehicle is on the transport system. All vehicles MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 139 Zero Point: The position on the Upstream end of a Path that denotes the first part on which Vehicle travels. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Page 141: Index
Configuration File, see Node Controller Config- connection, uration File operation, Configurator, see MagneMotion Configurator Ethernet Connections, network, motor connections, Console Port network connections, NC LITE, node controller address, NC-12, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020... - Page 142 Motor ERF Image File Internet Protocol motor_type.xml, see Motor Type File EtherNet/IP, Mounting TCP/IP, NC LITE, IP Rating NC LITE power supply, NC LITE, NC-12, NC-12, 58, NC-12 power supply, NC-E, NC-E, NC-S, MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 143 RS-422 connection, 101, Node Controller surface mounting, identification, temperature, IP address, 25, NC-E loading, connectors, network wiring, digital I/O, overview, dimensions, service access, DIN rail mounting, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 144 Type Files magnet array, Recycling, motor, Regulatory Guidelines, Repair, Replacement, Unpacking, Restricted Parameters File, restricted_parameters.xml, see Restricted Pa- rameters File Vehicle, Virtual Scope, Safety equipment, personnel, Web Browser Requirements, symbols, Safety Alert Types, MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 145 XML Files magnet array type file, MICS file, motor type file, Node Controller Configuration File, restricted parameters file, Track Layout file, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 146 This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 147 Notes: Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
- Page 148 Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf. Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Product certificates are located in the Rockwell Automation Literature Library at http://www.rockwellautomation.com/global/literature-library/overview.page...
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