Transport System Components Overview .................21 Transport System Software Overview ................22 Getting Started with the Node Controllers ................25 2 Safety Overview..........................27 Regulatory Compliance .....................28 Equipment Regulatory Guidelines................28 Safety Considerations ......................30 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Network Connections ....................99 Motor Connections ....................101 RS-422 Only Motor Connections ................101 Ethernet Only Motor Connections ...............103 RS-422 and Ethernet Motor Connections ............104 Configuration ........................105 Software Configuration....................105 Software Installation ....................105 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Shipping ........................126 Appendix Overview..........................129 File Maintenance......................130 Backup Files ......................130 Creating Backup Files....................130 Restoring from Backup Files ..................130 Additional Documentation....................131 Release Notes......................131 Upgrade Procedure ....................131 Transport System Limits....................132 Glossary ......................133 Index ........................ 141 MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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NC-12 Node Controller Rack Mounting ..............93 NC LITE Surface Mounting ..................95 Network Wiring ......................99 5-10 RS-422 Motor Wiring Example ................101 5-11 Ethernet Motor Wiring Example ................103 5-12 RS-422 and Ethernet Motor Wiring Example ............104 MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NC-12 Node Controller Digital I/O Pinout ..............77 4-23 NC LITE Electrical Connections ................79 4-24 NC LITE Power Pinout ....................79 4-25 NC LITE LAN Pinout ....................80 4-26 NC LITE Console Pinout ....................80 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Initial Troubleshooting .....................116 Node Controller Related Troubleshooting ..............117 Communications Related Troubleshooting ..............118 MagneMover LITE Repair Procedures ..............120 Required Software Versions ..................122 MagneMotion Transport System Limits ..............132 MagneMotion Transport System Motion Limits ............132 MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Basic familiarity with general-purpose computers and with the Windows operating system, web browsers, and terminal emulators. • That full documentation for the transport system is available. • All personnel operating the transport system are properly trained. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Select – Highlight a menu item with the mouse or the tab or arrow keys. • Code Samples – Shown in monospaced text. Example: Paths. Mouse usage terms assume typical ‘right-hand’ mouse configuration. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Examples of the standard safety notices that are used in this manual are shown in the follow- ing examples. Each example includes a description of the hazard level indicated. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
• Installation: Provides complete installation procedures for the node controllers. • Maintenance: Provides tools for identifying and resolving problems with the node controllers, their meaning, and how to clear them. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Contact Information Main Office Customer Support MagneMotion, Inc. +1 978-757-9102 A Rockwell Automation Company ICTSupport@ra.rockwell.com 139 Barnum Road Devens, MA 01434, USA Phone: +1 978-757-9100 Fax: +1 978-757-9200 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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About This Manual This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
• QuickStick transport systems. Included in this chapter are overviews of: • The transport system components. • The transport system software. • Getting started with the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
The transport system consists of the following components at a minimum: • MagneMover LITE or QuickStick motors. • Node controllers. • Vehicles with magnet arrays. • Paths and nodes. • User-supplied host controller. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Vehicle with Magnet Array – Carries a payload through the MagneMotion transport system as directed. The magnet array is mounted to the vehicle and interacts with the motors, which moves each vehicle independently. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
MagneMotion to move vehicles for test or demonstration purposes. This applica- tion supports system testing without the host controller to verify that vehicles move correctly before integrating a transport system into a production environment. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Track File – Text files (track_file.mmtrk) that contain graphical path and motor infor- mation about the transport system. The Track file is used by the NCHost TCP Inter- Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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MagneMover LITE Configurator. Contact ICT Customer Support for the development of a Track file for QuickStick transport systems. NOTICE Modifications to the Image or Type files could cause improper operation of the transport system. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Chapter 5, Installation. Test and debug the transport system by using the NCHost TCP Interface Utility and Demo Scripts (see the NCHost TCP Interface Utility User Manual). NCHost provides Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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See the Host Controller TCP/IP Communication Proto- col User Manual or the Host Controller EtherNet/IP Communication Protocol User Manual. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
• Any user-caused damage during integration of the node controllers into their equip- ment is the responsibility of the user. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Any personnel that are performing service procedures on the node controllers must be properly qualified and trained. Damage that results from improperly perform- ing a procedure or not following cautions is not covered under warranty or service agreements. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
If the node controllers are to be installed in an earthquake prone environment, install the equipment appropriately. • Do not place the power and communications cables for the node controllers where they could cause a trip hazard. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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• Keep cables and connectors away from heated surfaces. • Do not modify the connectors or ports. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Table 2-3: Mandatory Action Symbol Identification Symbol Description Lockout Required – Indicates that all power must be disconnected using a method that helps prevent accidental reconnection. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
S/N:????????? MAC: 1A-2B-3C-4D-5E-6F Qty: 1 Location: On the top of the NC-S node controller Information Label MAC ID Label Figure 2-1: Label Locations on the NC-S Node Controller Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Table 2-5: Labels Used on the NC-E Node Controller Product Information Label Qty: 1 Location: On the back of the NC-E node controller Information Label Figure 2-2: Label Locations on the NC-E Node Controller MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
S/N:????????? MAC: 1A-2B-3C-4D-5E-6F Qty: 1 Location: On the back of the NC-12 node controller Information Label MAC ID Label Figure 2-3: Label Locations on the NC-12 Node Controller Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Location: On the top of the NC LITE MAC ID Label S/N:????????? MAC: 1A-2B-3C-4D-5E-6F Qty: 1 Location: On the top of the NC LITE Information Label MAC ID Label Figure 2-4: Label Locations on the NC LITE MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
To avoid equipment damage: • Make sure that the node controllers are properly grounded. • Do not connect or disconnect any components while the transport sys- tem has power. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
The packaging for the node controllers contains the following materials. If the packaging is not being saved, it must be disposed of by following all facility, local, and national procedures for the disposal of packaging material: • Cardboard. • Polyethylene Foam. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Included in this chapter are: • Node controller descriptions, including an overview of operations. • Node controller specifications, including connector identification for all node control- ler types. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NC-E Node Controller Node controller that supports Ethernet motors with one active network port, 4 digital inputs, and 4 digital outputs (see page 57). This node controller supports multiple nodes (for example, MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
62). This node controller typically supports one node (for exam- ple, Merge). However, some configurations of nodes allow the node controller to support mul- tiple nodes (for example, Simple and Relay). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Additionally, multiple paths can be connected to one node controller through the same Ethernet chain. The motor user manual describes different motor network topologies and provides examples. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Only pass transport system communication through the Ethernet chains in the transport system. • Standard IP UDP communication, low latency. • 100BASE-TX Fast Ethernet (IEEE 802.3u) compliant. • Minimum of CAT 5 cabling is required. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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If all motors in a path are not part of the same Ethernet chain, all chains the path is a member of must connect to the same network as the node controller. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Since there is no physical limit to the number of nodes that are con- nected to the node controller, connections must be limited based on the load they place on the processor as shown in Table 3-1. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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For NC-S node controllers, use the following calculation to determine NC-S loading when using a combina- tion of node connection types (that is, some Ethernet nodes and some RS-422 nodes). 85% ≥ Serial Nodes*20% + Hybrid Nodes*14% + Ethernet Nodes*5% + HLC*10% MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
The NC-E node controller provides four optically isolated digital input bits and four optically isolated digital output bits. See Figure 4-12 for the location of these connections on the node Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Make sure that the connector blades are making direct contact with the wire and are not in contact with the insulation. Connector Release Connector Connector Release Connector Figure 3-3: Digital I/O Connections MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
E-stop is cleared by releasing the button that was pressed and having the host issue a Resume command. NOTE: Motion cannot resume until the button is released and the host controller issues a Resume command to the paths associated with the E-stop. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Digital In NC-12 Node Controller (8 max) Digital In Digital In +3–24V DC Power Supply Figure 3-5: E-stop Wiring Diagram, Multiple Node Controllers In this configuration other digital I/O functions are not available. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NC-12 Node Controller Digital In User-installed Circuit Digital In +3–24V DC Power Supply Figure 3-6: Interlock Wiring Diagram Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NOTE: An external power supply for the light stack circuit is required. Light Stack NC-12 Node Controller Digital Out n Digital Out n+1 Digital Out n+2 +5–35V DC Power Supply Figure 3-7: Light Stack Wiring Diagram MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Included in this chapter are: • Mechanical specifications for all node controllers, including dimensions. • Electrical specifications for power and communications, including connector pinouts. • Site requirements, including environmental and service access. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NC-S Node Controller on page 64 for the electrical specifications. Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NC-12 Node Controller on page 72 for the electrical specifications. Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller provides openings for airflow and must not be installed where harsh con- ditions exist. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller provides openings for airflow and must not be installed where harsh con- ditions exist. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
7.14 THRU ALL 13.57 X 82° All Dimensions in Millimeters [Inches] Figure 4-7: NC-12 Mounting Plate Mechanical Drawing NOTE: Contact ICT Customer Support for current detail drawings. Exposed Materials • 6061-T6 Aluminum. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NC LITE on page 78 for the electrical specifications. Contact ICT Customer Support for current detail drawings. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NOTICE The NC-S node controller does not support Power over Ethernet. Never con- nect these node controllers to a powered network as damage to internal com- ponents can result. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
MagneMotion requires grounding the NC-S through the chassis ground connection on the power connector. Table 4-2: NC-S Node Controller Indicators Label Description Indicator Type POWER ON – Indicates that DC power is on. Green light Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Status Indicators Reset Digital I/O Power Console Port Ethernet Power Figure 4-12: NC-E Node Controller Electrical Connections, Controls, and Indicators MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
When blinking, indicates that the hard disk drive is Orange light active. (Standby) Indicates that the node controller is in power standby Blue light mode. (Power) Indicates that the NC-E is on. Blue light Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
The actual power being drawn depends on the operations being performed. Make sure that all power wiring can carry the full load and has a limited power source or the power source is fused to the maximum rating of the wiring. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Console Port Ground Ethernet Port Power RS-232 Ports Digital I/O RS-422 Ports Indicator 700-1573-00 Ground Power Console Port Ethernet Port Figure 4-13: NC-12 Node Controller Electrical Connections and Indicators Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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MagneMotion requires grounding the NC-12 through the ground stud with a minimum of 14 AWG wire. Table 4-16: NC-12 Node Controller Indicators Label Description Indicator Type PWR/LVDC ON – Indicates that DC power is on. Green light MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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M8 Nano-Mizer, 4-Pin, Male RxD+ RxD- TxD+ TxD- Table 4-21: NC-12 Node Controller Power Pinout Sleeve 700-1573-00 700-1482-00 M12 Eurofast, FSFD, 4-Pin, Male 2.0 mm Coax, Male — — — — Sleeve MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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+5–35V DC † — DC RTN Figure 3-2 on page 47 for the digital I/O equivalent circuits. † The GND pin is not used for the digital inputs. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Or, power for the NC LITE can be provided using the MagneMotion custom Power over Ethernet network. The remote power supply is not required in this case. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
MagneMotion recommends that the odd number (male) connectors be used for upstream connections and the even number (female) connectors be used for downstream connections. Table 4-24: NC LITE Power Pinout Sleeve 2.0 mm Coax, Male Sleeve Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Specifications and Site Requirements Electrical Specifications Table 4-25: NC LITE LAN Pinout RJ45, Female +18V DC +18V DC Table 4-26: NC LITE Console Pinout DE-9, Male — — — — — — MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
The actual power being drawn depends on the operations being performed. Make sure that all power wiring can carry the full load and has a limited power source or the power source is fused to the maximum rating of the wiring. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Derating at High Altitude When operating in a high altitude environment with lower air pressure, the operating tempera- ture range must be derated compared to that of sea level. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NOTE: The exclusion zones that are shown are for the node controllers only. Additional exclusion zones may be required based on the design of the transport system. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Unpacking and inspection of the MagneMotion transport system components. • MagneMotion component installation including: hardware installation, facilities con- nections, and software installation and configuration. • Initial power-up and check-out. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Carefully inspect each package for signs of shipping damage. Report any damage immediately to the shipper and to MagneMotion. Move all items to their destination (see Node Controller Installation on page 87). MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Figure 5-1: NC-S Node Controller DIN Rail Mounting Install the DIN mounting bracket onto the node controller with the supplied #6-32 Phillips head screw. Tighten to 1.1 N•m [10 in•lb]. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Locate the node controller as required and secure it with a minimum of two screws per mounting bracket. Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Locate the power supply close to the node controller it is powering to minimize the length of all wiring. The power supply can be oriented in any direction required. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Clip the node controller onto the DIN rail in the appropriate location. Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Orient the node controller with brackets as required and secure it with a minimum of two M8 screws with M8 split lock washers (one per mounting plate). Tighten the screws to 26 N•m [230 in•lb]. Make sure that the service and exclusion zones are maintained. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Mounting NC-12 Power Supplies Locate the power supply close to the node controller it is powering to minimize the length of all wiring. The power supply can be oriented in any direction required. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
M8 split lock washers. Tighten the screws to 26 N•m [230 in•lb]. Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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If the node controller is powered using the remote power supply (instead of using PoE), locate the power supply close to the node controller it is powering to minimize the length of all wir- ing. The power supply can be oriented in any direction required. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NOTICE The NC-E node controller does not support Power over Ethernet. Never connect these node controllers to a powered Ethernet network as damage to internal components can result. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Then, connect the cable from the NC LITE power supply to the NC LITE as shown in Fig- 4-14. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Uplink port. Connecting to other ports can damage the switch or other devices that are connected to the switch. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Figure 4-14. NOTICE The NC LITE only supports the custom MagneMotion Power over Ethernet. Never connect the NC LITE to a standard PoE network as damage to internal components can result. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
When connecting a DE-9 connector, tighten the mounting screws to 3 in•lb [0.34 N•m] – do not overtighten. • When connecting a Nano-Mizer connector, tighten the connector shell finger tight only – do not overtighten. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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When connecting a DE-9 connector, tighten the mounting screws to 3 in•lb [0.34 N•m] – do not overtighten. • When connecting a Nano-Mizer connector, tighten the connector shell finger tight only – do not overtighten. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Continue making motor-to-motor Ethernet connections until the last motor in the path is reached. Create a MICS file to define the Ethernet motor connections. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Continue making motor-to-motor Ethernet connections until the last motor in the path is reached. Create a MICS file to define the Ethernet motor connections. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Use the web interface on the node controller to upload the configuration files to each node controller. See the Node Controller Interface User Manual for details. NOTE: Restart the node controller for the changes to take effect. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NOTICE All software running on the MagneMotion transport system must be part of the same release. See the Release Notes provided with the software for addi- tional information. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Verify that all cables are routed in a safe place and away from any travel areas. • Inspect all cables for restricting bend radii, excessive tension, or physical damage. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Troubleshooting on page 116. For new installations, set the node controller IP addresses and specify the node con- troller to be used as the high-level controller (see Configuration on page 105). MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Review the log files for each node controller to make sure that the system has been programmed and configured properly (see the Node Controller Interface User Man- ual). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NCHost TCP Interface Utility User Manual). Move vehicles individually or create a Demo Script for repetitive testing (see the NCHost TCP Interface Utility User Manual). Use the NCHost TCP Interface Utility to monitor transport system operation. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Turn off the main power disconnect for the transport system. NOTE: This procedure only shuts down facilities to the motors, their subsystems, and the Host Controller. Any user equipment remains powered up. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Installation This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
MagneMotion transport systems and components. Included in this chapter are: • Preventive maintenance procedures. • Troubleshooting procedures. • Contacting ICT Customer Support. • Basic repair procedures. • Component and system shipping procedures. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Transfer Log Files 3 months or as required The specified frequency is based on a certified clean, inert environment. Adjust the facility Preventative Main- tenance Schedule to account for any deviations from this environment. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Log files can be transferred from the node controller or SysLog server to a network server so they can be archived or e-mailed to ICT Customer Support, see the Node Controller Interface User Manual. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Symptom Possible Problem Area Node controller logs do not indicate correct Node Controller Troubleshooting on page 117 time. Communication to the node controller is lost or Communications Troubleshooting on page 118 intermittent. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
MagneMotion for repair. Use the node controller web inter- face Set Clock function to set the time (see the Node Controller Interface User Manual). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Make sure any E-stops or inter- the host controller but motors do cuit is activated. locks that are configured for the not operate. paths where the motors are located are in the operate state. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Maintenance Contact ICT Customer Support Contact ICT Customer Support To help you receive the most value from the Rockwell Automation Independent Cart Technol- ogy (ICT) Support Specialists, have the following information ready before contacting ICT Customer Support. The name, email address, and telephone number of the person to contact.
87. Use the appropriate mounting method to install the NC-S node con- trollers. Once the node controllers are mounted, they must be connected and configured for operation as described in Configure and Connect the New Node Controllers. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Repeat Step 1 through Step 5 for each additional node controller. • When replacing an NC-12 with two NC-S node controllers, use the next avail- able IP address for the second NC-S. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
NC-S and connections to ports 9–12 are connected to ports 1–4 of the second NC-S. Keep the port number as consistent with the original layout as possible without splitting a node. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Take ownership of those nodes that were connected to Comm Ports 9–12. Select the appropriate Comm Port for each connection. Save the revised Node Controller Configuration File with a new name to identify it. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
If new or replacement parts are needed, contact MagneMotion Sales: Main Office Sales MagneMotion, Inc. +1 978-757-9101 A Rockwell Automation Company ICT-InsideSales@ra.rockwell.com 139 Barnum Road Devens, MA 01434 Phone: +1 978-757-9100 Fax: +1 978-757-9200 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Wrap, bag, and pack each component following standard packing procedures. Use the container that the component was originally shipped in. Set the component into the container and secure using the supplied packing material. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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When shipping to MagneMotion, make sure that the RMA number is clearly visible on the outside of the box. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Maintenance This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
The following appendices are included to provide the user with one location for additional information that is related to the node controller interfaces. Included in this appendix are: • File maintenance. • Additional documentation. • Transport system configuration limits. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Backup files are not created automatically. It is the responsibility of the user to create backups of all files by copying them to a safe location. Restoring from Backup Files Damaged files can be restored by copying the backup files into the appropriate locations. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
The Upgrade Procedures that are supplied with MagneMotion software provide instructions for upgrading from one version of MagneMotion software to another. They also include the procedures for file and driver upgrades that are associated with the software. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
Thrust at 4.0 A stator current with a nominal Vehicle Gap of 3 mm with a standard magnet array. § Thrust at 10.9 A stator current with a nominal Vehicle Gap of 12 mm with a high flux magnet array. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
This distance includes the Motor Gap. E-stop: Emergency Stop. Emergency Off: A user-supplied device that disconnects AC power to the transport system. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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In a transport system with only one node controller, it runs both the node controller and high-level controller applications. HLC: High-Level Controller. HLC Control Group: The portion of a multi-HLC LSM transport system under control of a specific HLC. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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For QuickStick HT motors the master is in the motor controller. MagneMover LITE: A MagneMotion linear synchronous motor with integrated guideways and vehicles that enable quick, efficient conveyance of small loads. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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All paths must begin at a Node and the beginning of a path is always the zero posi- tion for determining positions along that path. MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Each motor contains sensors that detect the magnetic field from the magnet array. When the signal from the sensors is higher than a threshold, the signal bit for the associated sensor is set high, otherwise it is set low. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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The transport system constantly monitors and controls vehicle position and velocity for the entire time the vehicle is on the transport system. All vehicles MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Zero Point: The position on the Upstream end of a Path that denotes the first part on which Vehicle travels. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Configuration File, see Node Controller Config- connection, uration File operation, Configurator, see MagneMotion Configurator Ethernet Connections, network, motor connections, Console Port network connections, NC LITE, node controller address, NC-12, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Motor ERF Image File Internet Protocol motor_type.xml, see Motor Type File EtherNet/IP, Mounting TCP/IP, NC LITE, IP Rating NC LITE power supply, NC LITE, NC-12, NC-12, 58, NC-12 power supply, NC-E, NC-E, NC-S, MagneMotion Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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RS-422 connection, 101, Node Controller surface mounting, identification, temperature, IP address, 25, NC-E loading, connectors, network wiring, digital I/O, overview, dimensions, service access, DIN rail mounting, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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XML Files magnet array type file, MICS file, motor type file, Node Controller Configuration File, restricted parameters file, Track Layout file, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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Notes: Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013B-EN-P - April 2020...
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