Rockwell Automation PowerFlex 700S Installation Manual
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Rockwell Automation PowerFlex 700S Installation Manual

Rockwell Automation PowerFlex 700S Installation Manual

Adjustable frequency ac drive / high performance ac drive
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Download this manual See also: Programming Manual, Reference Manual
PowerFlex® 700H Adjustable Frequency AC Drive /
PowerFlex® 700S High Performance AC Drive
INSTALLATION MANUAL
Frames 9 - 14

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Summary of Contents for Rockwell Automation PowerFlex 700S

  • Page 1 PowerFlex® 700H Adjustable Frequency AC Drive / PowerFlex® 700S High Performance AC Drive INSTALLATION MANUAL Frames 9 - 14...

  • Page 2: Important User Information

    Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures. PowerFlex, DriveExplorer, DriveTools SP, DPI, and SCANport are either trademarks or registered trademarks of Rockwell Automation, Inc. ® Klixon...
  • Page 3 Summary of Changes Manual Updates The information below summarizes the changes to the PowerFlex 700H and 700S Installation Instructions, publication PFLEX-IN006, since the March 2006 release. Change Page Updated the Normal Duty power ratings Preface-1 Updated the Reference Materials List Preface-1 Added information on installations using single-phase input power Updated the Common Bus/Precharge information...
  • Page 4 Added drive catalog numbers for 700H control I/O board options Updated the “Analog Input, PTC 0-10V Input” wiring example Added Chapter 4, “Control Wiring for PowerFlex 700S Drives with Series II Control” Updated information on frame 9 operating temperatures Updated frame 9 installation instructions for unbalanced, ungrounded or resistive...

  • Page 5: Table Of Contents

    Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase I Control I/O Wiring ............. 3-1 Hardware Enable Circuitry .
  • Page 6 Chapter 6 Frame 9 Installation Minimum Mounting Clearances ..........6-2 Operating Temperatures.
  • Page 7 Appendix C PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Specifications ............C-1 Wiring the Hi-Resolution Feedback Option Card to an Encoder .

  • Page 9: Preface

    Standard I/O includes either 24V or 115V digital I/O plus analog I/O NetLinx™ communication options, including DeviceNet™, ControlNet™ and EtherNet/IP networks. The PowerFlex 700S offers optimized integration for the most demanding drive control and drive system applications. Available with embedded high-performance Logix engine (DriveLogix) to produce a highly functional, cost-effective drive and control solution.

  • Page 10: Who Should Use This Manual

    Title Publication PowerFlex Reference Manual PFLEX-RM001… PowerFlex 700H Programming Manual 20C-PM001… The following manuals are recommended for detailed PowerFlex 700S information: Title Publication PowerFlex 700S with Phase I Control Reference Manual PFLEX-RM002… PowerFlex 700S with Phase II Control Reference Manual PFLEX-RM003…...

  • Page 11: Manual Conventions

    PowerFlex 700H and 700S drives: Title Publication Installation Instructions - PowerFlex 700H/S IP00 Open Pwr Structure - Frm 10-13 PFLEX-IN020… Hardware Service Manual - PowerFlex 700S and 700H Drives (Frame 9) PFLEX-TG001… Hardware Service Manual - PowerFlex 700S and 700H Drives (Frame 10) PFLEX-TG002…...

  • Page 12: Drive Frame Sizes

    Overview Drive Frame Sizes Similar PowerFlex 700H and 700S drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame size is provided in Appendix Identifying the Frame Size of the Drive Determine the frame size of your drive by checking the data nameplate on the Control Frame.

  • Page 13: General Precautions

    Overview General Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage”...
  • Page 14 (see parameters 161 and 162). B. PowerFlex 700S An “Abs Overspd Det” fault will occur if the speed reaches [Rev Speed Limit] - [Abs OverSpd Lim] or [Fwd Speed Limit] + [Abs OverSpd Lim]. If this...

  • Page 15: Chapter 1 General Installation Information

    Chapter General Installation Information AC Supply Source Frame 9 - 14 PowerFlex 700H and 700S drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical Considerations amperes, and a maximum of 690 volts. ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers...
  • Page 16 General Installation Information Single-Phase Input Power The PowerFlex 700H and 700S drives are typically used with a three-phase input supply. The drives have been listed by UL to operate on single-phase input power with the requirement that the output current is derated by 80% of the three-phase ratings identified on pages to A-13.

  • Page 17: General Grounding Requirements

    General Installation Information General Grounding Safety Ground - PE Requirements The drive Safety Ground - PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.

  • Page 18: Fuses And Circuit Breakers

    General Installation Information Fuses and Circuit Breakers Frame 9 - 14 drives can be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations. Refer to Appendix A for recommended fuses/circuit breakers.
  • Page 19 General Installation Information Shielded Cable Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system.
  • Page 20 General Installation Information Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001…). Interlocked armor is acceptable for shorter cable runs, but continuous welded armor is preferred. Best performance is achieved with three spaced ground conductors, but acceptable performance below 200 HP is provided via a single ground conductor.

  • Page 21: Emc Instructions

    General Installation Information EMC Instructions CE Conformity Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to this manual.
  • Page 22 General Installation Information Essential Requirements for CE Compliance Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3. 1. Standard PowerFlex 700H or 700S CE compatible Drive. For Frames 10 and up, the drive must also be installed in a suitable Rittal TS 8 (or equivalent) enclosure.

  • Page 23: Using Input/Output Contactors

    General Installation Information Using Input/Output Input Contactor Precautions Contactors ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor.
  • Page 24 1-10 General Installation Information DC Input Precharge Control Wiring If you are installing a DC input drive with a precharge interlock you must make the following connections on the X50 terminal block from the precharge circuit. Refer to Figure 1.1 on page 1-11 for additional information.
  • Page 25 General Installation Information 1-11 Figure 1.1 Frame 9 Sample Precharge Wiring Diagram External precharge circuitry is shown as dashed lines. Precharge Complete Power Board DC Source Pilot Relay Main DC Contactor Precharge R2 CR2 Figure 1.2 Frames 10, 11 and 13 Sample Precharge Wiring Diagram External precharge circuitry is shown as dashed lines.
  • Page 26 1-12 General Installation Information Figure 1.3 Frames 12 and 14 Sample Precharge Wiring Diagram External precharge circuitry is shown as dashed lines. ASIC Board Precharge Complete DC Source ASIC Board Precharge Complete R2 CR2 Figure 1.4 Frame 9 - X50 Terminal Block Location Frame 9 Frames 10-14 X50 Terminal Block...

  • Page 27: Powerflex 700H Control Wiring

    Chapter ® PowerFlex 700H Control Wiring Important points to remember about I/O wiring: • Always use copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
  • Page 28 ® PowerFlex 700H Control Wiring 700H Control Circuit Board Designations The PowerFlex 700H control circuit board allows for a variety of I/O boards to be installed depending upon your application. Each option I/O circuit board is described below. Figure 2.1 PowerFlex 700H Control Circuit Board Slot Important: The boards identified in the table below can only be installed in the designated slot.
  • Page 29 ® PowerFlex 700H Control Wiring Figure 2.2 PowerFlex 700H I/O Terminal Blocks & Jumpers J3 & J4 J1 & J2 I/O Terminal Blocks and Jumpers I/O Terminal Blocks Table 2.D I/O Terminal Block Specifications Wire Size Range Torque No. Name Description Maximum Minimum...
  • Page 30 ® PowerFlex 700H Control Wiring I/O Cable Grounding When installing shielded multi-conductor for analog and digital I/O, strip the cable at such a distance from the terminal plug so you can fix the shield to the cable clamp for grounding. Position the exposed shield so it can fixed to the...
  • Page 31 ® PowerFlex 700H Control Wiring Figure 2.3 I/O Terminal Designations No. Signal Description Analog Input 1 (–) Isolated , bipolar, differential, 9 bit & 320 - sign, 88k ohm input impedance. A Analog Input 1 (+) jumper (page 2-6) selects: 0-10V, ±10V, Analog Input 2 (–) 4-20mA.
  • Page 32 ® PowerFlex 700H Control Wiring Analog I/O Configuration Important: Analog I/O must be configured through programming, as well as the jumpers shown below. Refer to publication 20C-PM001…, PowerFlex 700H Adjustable Frequency AC Drive - Programming Manual. Refer to Figure 2.2 on page 2-3 for the location of the jumpers indicated in the table below.
  • Page 33 ® PowerFlex 700H Control Wiring Auxiliary Power Supply Specifications Voltage Current (Min) Current (Max) 24V dc ± 15% 150 mA 250 mA If 24V terminals of several drives are connected in parallel, we recommend using a diode circuit to block current flow in the opposite direction. Reverse current flow could damage the Control Board.
  • Page 34 ® PowerFlex 700H Control Wiring Input/Output Connection Example Required Parameter Changes • Set I/O configuration (refer to Analog Input Bipolar Speed Reference Analog I/O Configuration on ±10V Input page 2-6). • Set parameter 190 [Direction Mode] = 1 “Bipolar” • Adjust Scaling: Parameters 91 [Speed Ref A Hi] / 92 [Speed Ref A Lo] and 325 [Analog In 2 Hi] / 326 [Analog In 2...
  • Page 35 ® PowerFlex 700H Control Wiring Input/Output Connection Example Required Parameter Changes • Set I/O configuration (refer to Analog Output ±10V, 4-20 mA Bipolar Analog I/O Configuration on +10V Unipolar page 2-6). • Configure with Parameter 340 [Anlg (shown) Out Config] •...

  • Page 36: Reference Control

    ® 2-10 PowerFlex 700H Control Wiring Input/Output Connection Example Required Parameter Changes • Configure with parameter 366 Enable Input [Digital In6 Sel] For dedicated hardware Enable: Remove Jumper J5 (see page 2-6) Refer to the Attention statement on page 2-1 for important bipolar wiring information.

  • Page 37: Auto/Manual Examples

    ® PowerFlex 700H Control Wiring 2-11 Figure 2.4 Speed Reference Selection Chart [Digital Inx Select]: PI Exclusive Mode = Default [PI Configuration]: Speed Sel 3 2 1 Pure Reference Trim Drive Ref Rslt Bit 0, Excl Mode = 0 Auto Speed Ref Options to follower drive for Speed Ref A Sel, Parameter 090 0 0 0...
  • Page 38 ® 2-12 PowerFlex 700H Control Wiring PLC = Auto, Terminal Block = Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block. The auto speed reference is issued by the PLC through a communications module installed in the drive.

  • Page 39: Chapter 3 Control Wiring For Powerflex 700S Drives With Phase I Control

    Chapter Control Wiring for PowerFlex 700S Drives with Phase I Control I/O Wiring Important points to remember about I/O wiring: • Always use tinned copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
  • Page 40 Control Wiring for PowerFlex 700S Drives with Phase I Control Insulation Type Wire Type(s) Description Rating Standard Belden 8760/9460(or equiv.) 0.750 mm (18AWG), Analog I/O twisted pair, 100% shield with drain Remote Pot Belden 8770(or equiv.) 0.750 mm (18AWG), 3 cond., shielded...
  • Page 41 Control Wiring for PowerFlex 700S Drives with Phase I Control Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the Main Control Board.
  • Page 42 Control Wiring for PowerFlex 700S Drives with Phase I Control Table 3.D TB1 - Row T (Top) Terminals Related Terminal Signal Description Parameter Power Supply 24V dc Return (-) Power and common for precharge and enable inputs. Inputs may sink or source.
  • Page 43 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.1 TB1 - Row T (Top) Wiring Examples The following definitions are used throughout this section: Source A. Apply positive voltage through the device to the input or output.
  • Page 44 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.1 TB1 - Row T (Top) Wiring Examples Input/Output Connection Example Required Parameter Changes Sinking Precharge and Enable Inputs - using internal power Enable - In a sinking configuration, this circuit must supply connect to a 24V dc return for the drive to run.
  • Page 45 Control Wiring for PowerFlex 700S Drives with Phase I Control Table 3.E TB1 - Row B (Bottom) Terminals Terminal Signal Description Analog Input 1 (-) +/-10.0V dc or +/-1.0V dc bipolar, 800, 802, differential input. 13 bit + sign, 803, 804, Analog Input 1 (+) 20k ohm input impedance.
  • Page 46 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.2 TB1 - Row B (Bottom) Wiring Examples Input/Output Connection Example Required Parameter Changes Analog Inputs Analog Inputs for Speed Reference and Speed Trim - shield Example: Using Analog Input 1 as 0-10V speed +/-10V dc or +/-1.0V dc...
  • Page 47 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.2 TB1 - Row B (Bottom) Wiring Examples Input/Output Connection Example Required Parameter Changes Analog Outputs Analog Outputs Indicating Motor Speed and Motor Current Example: Using Analog Output 1, -10V to +10V +/-10V dc or +/-1.0V dc...
  • Page 48 3-10 Control Wiring for PowerFlex 700S Drives with Phase I Control Table 3.F TB2 - Row T (Top) Terminals Terminal Signal Description Encoder Signal A Primary encoder interface. 5 or 12V 222, 230, dc switch selectable , Nominal 231, 232,...
  • Page 49 Control Wiring for PowerFlex 700S Drives with Phase I Control 3-11 Figure 3.3 TB2 - Row T (Top) Wiring Examples Input/Output Connection Examples Required Parameter Changes Primary Encoder Interface - Primary Encoder - using internal power supply Example: Using Encoder 0 for Primary Motor...
  • Page 50 3-12 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.3 TB2 - Row T (Top) Wiring Examples Input/Output Connection Examples — 3-Wire Control Required Parameter Changes High Speed Inputs Sourcing High Speed Inputs, Used for 3 Wire Control - using Example: Three Wire Control •...
  • Page 51 Control Wiring for PowerFlex 700S Drives with Phase I Control 3-13 Figure 3.3 TB2 - Row T (Top) Wiring Examples Input/Output Connection Examples — 2-Wire Control Required Parameter Changes High Speed Inputs Sourcing High Speed Inputs, Used for 2 Wire Control - using Example: Two Wire Control •...
  • Page 52 3-14 Control Wiring for PowerFlex 700S Drives with Phase I Control Table 3.G TB2 - Row B (Bottom) Terminals Terminal Signal Description Encoder Signal A Secondary encoder interface. 222, 240, 5 or 12V dc switch selectable 241, 242, Encoder Signal Not A...

  • Page 53: Hardware Enable Circuitry

    Control Wiring for PowerFlex 700S Drives with Phase I Control 3-15 Figure 3.4 TB2 - Row B (Bottom) Wiring Examples Input/Output Connection Example Required Parameter Changes Secondary Encoder Interface Secondary Encoder - using internal power supply Example: Using Encoder 1 for Primary Motor...

  • Page 54: Auxiliary Power Supply

    3-16 Control Wiring for PowerFlex 700S Drives with Phase I Control Auxiliary Power Supply You may use an auxiliary power supply to keep the 700S Control Assembly energized, when input power is de-energized. This allows the Main Control Board, DriveLogix controller and any feedback option cards to continue operation.

  • Page 55: Main Control Board I/O And Encoder Settings

    Control Wiring for PowerFlex 700S Drives with Phase I Control 3-17 Main Control Board I/O and Encoder Settings SIDE VIEW FRONT - TOP VIEW UP = OPEN = OFF DOWN = CLOSED= ON Analog Input #1 +/-10.0V dc +/-1.0V dc...

  • Page 56: Connecting Synchlink

    3-18 Control Wiring for PowerFlex 700S Drives with Phase I Control specifications. Open these switches for 12V dc operation, close them for 5V dc operation. Switches SW2-1, 3, and 5 are for the secondary encoder. Set these switches to match the encoder output specifications. Open these switches for 12V dc operation, close them for 5V dc operation.
  • Page 57 Control Wiring for PowerFlex 700S Drives with Phase I Control 3-19 Table 3.I SynchLink Cables and Accessories Description Cat. No. 2 x 1 M Fiber Optic Link 1403-CF001 2 x 3 M Fiber Optic Link 1403-CF003 2 x 5 M Fiber Optic Link...
  • Page 58 3-20 Control Wiring for PowerFlex 700S Drives with Phase I Control Notes:...

  • Page 59: Control Wiring For Powerflex 700S Drives With Phase Ii Control

    Chapter Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Wiring Important points to remember about I/O wiring: • Always use tinned copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
  • Page 60 Control Wiring for PowerFlex 700S Drives with Phase II Control Table 4.A Recommended Control Wire Insulation Type Wire Type(s) Description Rating Digital I/O Un-shielded Per US NEC or applicable – 300V, 60 national or local code (140 Shielded Multi-conductor shielded cable 0.750 mm...

  • Page 61: I/O Terminal Blocks

    Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Terminal Blocks Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the Main Control Board.
  • Page 62 Control Wiring for PowerFlex 700S Drives with Phase II Control Table F TB1 Terminals Factory Terminal Signal Default Description Analog Input 1 Comm. (Volt) Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign Analog Input 1 (+/-) 20k Ohm impedance at Volt; 500 Ohm impedance...
  • Page 63 Control Wiring for PowerFlex 700S Drives with Phase II Control Table G TB2 Terminals Factory Terminal Signal Default Description 24V DC Common (-) Drive supplied 24V DC logic input power Rating: 300 mA maximum load 24V DC Source (+) Digital Output 1 24V DC Open Collector (sinking logic) Rating: Internal Source = 150 mA max.

  • Page 64: I/O Wiring Examples

    Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Wiring Examples Table H TB2 Terminals — Digital Wiring Examples Input/Output Connection Example Digital Inputs used for Sourcing Digital Inputs - Internal Power Supply Sourcing and Sinking Definitions enable and precharge The digital inputs and digital outputs of the PowerFlex control.
  • Page 65 Control Wiring for PowerFlex 700S Drives with Phase II Control Input/Output Connection Example Digital Inputs Sourcing Digital Inputs - Internal Power Supply, 2-Wire Control Required Parameter Changes • Set the value of Par 829 [Dig In5 Sel] to a value of 7 - 24V DC “Run”...
  • Page 66 Control Wiring for PowerFlex 700S Drives with Phase II Control Input/Output Connection Example 0-10V Analog Input 0-10V Analog Input - Bi-Polar 0-10V Analog Input 0-10V Analog Input - External Source Required Parameter Changes -Signal or Source Common +Signal Shield / Common...

  • Page 67: Hard Enable Circuitry

    Control Wiring for PowerFlex 700S Drives with Phase II Control Input/Output Connection Example Primary Encoder Primary Encoder - Internal Supply Using Encoder 0 as speed feedback: Interface - • Par 222 [Motor Fdkbk Sel] = 0 - “Encoder 0” (default) Supports 5V/12V DC •...

  • Page 68: Auxiliary Power Supply

    4-10 Control Wiring for PowerFlex 700S Drives with Phase II Control Auxiliary Power Supply You may use an auxiliary power supply to keep the 700S Control Assembly energized, when input power is de-energized. This allows the Main Control Board, DriveLogix controller and any feedback option cards to continue operation.

  • Page 69: Dip Switch Settings

    Control Wiring for PowerFlex 700S Drives with Phase II Control 4-11 DIP Switch Settings ATTENTION: The DIP switches for Digital Inputs 4 - 6 are set to 24V DC at the factory. If you are running a 115V AC input...
  • Page 70 4-12 Control Wiring for PowerFlex 700S Drives with Phase II Control Function Default Switch Open Closed Notes Encoder Supply 12V DC S2-4 12V DC 5V DC Change with Power Off Voltage Set all switches the same Encoder Signal A 12V DC...

  • Page 71: Chapter 5 Communication Options

    Chapter Communication Options Communication Module Figure 5.1 DPI Port Locations Locations The HIM panel opens to allow access to the DPI interface. To open panel, remove screws on left side of HIM panel and swing open. Back View To Drive Control (Main Control board on 700S , DPI Interface board on 700H) No.

  • Page 72: Communication Configurations

    Communication Options Communication Typical Programmable Controller Configurations Configurations Important: If block transfers are programmed to continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive.
  • Page 73 Communication Options Figure 5.3 PowerFlex 700H Logic Status Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Description x Ready 0 = Not Ready 1 = Ready Active 0 = Not Active 1 = Active Command 0 = Reverse...
  • Page 74 Communication Options Figure 5.4 PowerFlex 700S Logic Command Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description x Normal 0 = Not Normal Stop Stop 1 = Normal Stop...
  • Page 75 1 = At Zero Speed At Setpt 0 = Not At Setpoint Speed 1= At Setpoint Speed Enable 0 = Not Enabled 1 = Enabled See Parameter 304 - [Limit Status] in the PowerFlex 700S drive for a description of the limit status conditions.
  • Page 76 Communication Options Notes:...

  • Page 77: Chapter 6 Frame 9 Installation

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 78: Minimum Mounting Clearances

    Frame 9 Installation Minimum Mounting Clearances 400.0 mm 400.0 mm (15.75 in.) (15.75 in.) 50.0 mm 80.0 mm 50.0 mm (1.97 in.) (3.2 in.) (1.97 in.) 350.0 mm 350.0 mm (13.8 in.) (13.8 in.) Refer to Figure 6.1 for detailed dimension information. Operating Temperatures Frame 9 drives require a minimum of 1300 m /h (765 cfm) of cooling air.

  • Page 79: Nameplate Location

    Frame 9 Installation Nameplate Location Refer to Figure 6.1 below. Dimensions Figure 6.1 Frame 9 Dimensions 480.0 (18.90) 5.0 (0.20) 400.0 (15.75) 363.3 (14.32) 14.0 (0.55) 240.0 (9.45) 9.0 (0.35) 339.5 (13.37) 45.0 (1.77) Mounting Holes Lifting Holes Nameplate Wire Way 1150.0 (45.28) 1120.0...

  • Page 80: Lifting And Mounting Frame 9 Drives

    Frame 9 Installation Lifting and Mounting Frame Refer to Appendix B - Lifting and Mounting Instructions for detailed instructions. 9 Drives Removing the Protective Covers Removing the Connection Cover (8 Screws) Removing the Power U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 (8 Screws) Cover U/T1 V/T2 W/T3 U/T1 V/T2 W/T3...

  • Page 81: Power Wiring

    Frame 9 Installation Power Wiring Table 6.A Frame 9 Power Terminal Specifications Wire Size Range Torque Name Description Maximum Minimum Recommended Input Power Terminal Block Input power 185.0 mm 95.0 mm 40 N•m L1, L2, L3 (350 MCM) (4/0 AWG) (354 lb•in) Output Power Terminal Block Motor connections...
  • Page 82 Frame 9 Installation Frame 9 DC Bus/Brake Connections Figure 6.3 Connecting to DC Source Only (No Brake Option Ordered) DC Source DC– DC+/ R– Figure 6.4 Connecting to an External Brake Resistor (Brake Option Ordered) Table 6.B on page 6-7 for brake resistor sizing information.

  • Page 83: Routing For I/O Wiring And Communication Cabling

    Frame 9 Installation Table 6.B Frame 9 Brake Resistor Ratings Maximum Drive Brake Resistor Catalog Cont. Output Current Nominal Input Voltage Number ND Rating (Amps) (Amps) (Ohms) 400V AC 20DC261 132 kW 20DC300 160 kW 480V AC 20DD261 200 HP 20DD300 250 HP 600V AC...
  • Page 84 Frame 9 Installation Notes:...

  • Page 85: Chapter 7 Frame 10 Installation

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 86: Operating Temperatures

    Frame 10 Installation Figure 7.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (7.87 in.) Min. Powerful Performance, Flexible Control. 838 mm (33.0 in.) Min. Operating Temperatures Frame 10 drives require a minimum of 2600 m /h (1530 cfm) of cooling air.

  • Page 87: Dimensions

    Frame 10 Installation Dimensions Figure 7.3 Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. 632.5* (24.90) 606.0...
  • Page 88 Frame 10 Installation Figure 7.4 Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/Conformal Coat) Dimensions are in millimeters and (inches). Removeable Lifting Angle 63.5 (2.5) Powerful Performance, Flexible Control. 2286 (90.0) (25.0) (25.0) 50.8 (2.0)

  • Page 89: Lifting And Mounting Frame 10 Drives

    Frame 10 Installation Figure 7.5 Enclosure Code H (NEMA/UL Type 12 - IP54) and W (NEMA/UL Type 12 - IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). NEMA/UL Type 12 Roof Assembly w/Filters 655.04 (25.8) (19) (18) 198.5 (7.8) 2403.5 (94.6) NEMA/UL...

  • Page 90: Removing The Protective Covers

    Frame 10 Installation Removing the Protective Moving the Control Frame Covers To gain access to the power wiring terminals, airflow plate and protective covers you may need to move the Control Frame out of the way. If you do not need to move the control frame, continue with "Removing the Airflow Plate"...
  • Page 91 Frame 10 Installation Removing the Airflow Plate The drive is equipped with a plate, just above the Control Frame, that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with "Removing the Protective Covers"...
  • Page 92 Frame 10 Installation Removing the Protective Covers You must remove the protective covers to gain access to the power structure. Task Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Note: you only need to remove the top and bottom covers to gain access to the power terminals.

  • Page 93: Ungrounded, High Resistive Ground Or Grounded B Phase Delta Installations

    Frame 10 Installation Ungrounded, High Resistive Frame 10 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive Ground or Grounded B damage, these capacitors should be disconnected depending upon the type Phase Delta Installations of ground system on which the drive is installed.
  • Page 94 7-10 Frame 10 Installation Figure 7.6 Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumper Front View of Assembly There is one common mode jumper located on the upper-right side of the power structure. Rectifier Circuit Board Control Frame not shown for clarity only.
  • Page 95 Frame 10 Installation 7-11 Move the Common Mode Jumper to the Disconnected Position Follow the lettered steps below to move the common mode jumper to the disconnected position (refer to Figure 7.6 for jumper location): Task Description Loosen the upper screw. Remove the lower screw.
  • Page 96 7-12 Frame 10 Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board (refer to Figure 7.6 for Rectifier board location): Task Description Remove the screw from the X4 connection on the Rectifier circuit board. Insulate the top and bottom of the X4 connection on the Rectifier circuit board.
  • Page 97 Frame 10 Installation 7-13 Disconnect the Small Capacitors from the Input Terminals Follow the lettered steps below to disconnect the small capacitors from the input terminals: Task Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals.

  • Page 98: Power Wiring

    7-14 Frame 10 Installation Power Wiring Important: Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (refer to "Removing the Protective Covers" on page 7-6.) Table 7.A Power Terminal Specifications (1)(2) Wire Size Range Torque...

  • Page 99: Chapter 8 Frame 11 Installation

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 100: Operating Temperatures

    Frame 11 Installation Figure 8.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (7.87 in.) Min. 838 mm (33.0 in.) Min. Operating Temperatures Frame 11 drives require a minimum of 3900 m /h (2295 cfm) of cooling air.

  • Page 101: Dimensions

    Frame 11 Installation Dimensions Figure 8.3 Enclosure Code A NEMA/UL Type 1 - IP21 and M (NEMA/UL Type 1, IP21 w/ Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. 621.74* 797.0 (24.48)
  • Page 102 Frame 11 Installation Figure 8.4 Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/Conformal Coat) Dimensions are in millimeters and (inches). Removable Lifting Angle 63.5 (2.5) 2286 (90.0) (25.0) (35.0) 50.8 (2.0) (31.0) 241.3 (9.5) Area available for conduit routing...
  • Page 103 Frame 11 Installation Figure 8.5 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12 - IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). 655.04 (25.8) NEMA/UL Type (26.7) (18.0) 12 Roof Assembly (8.4) 2414.5 (95.0) NEMA/UL Type 12 External Filters (31.7)

  • Page 104: Lifting And Mounting Frame 11 Drives

    Frame 11 Installation Lifting and Mounting Frame Refer to Appendix B - Lifting and Mounting Instructions for detailed instructions on lifting and mounting the drive. When you have completed 11 Drives the instructions in Appendix B, continue with the installation as directedd below.
  • Page 105 Frame 11 Installation Removing the Airflow Plate The drive is equipped with a plate, just above the Control Frame, that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with "Removing the Protective Covers"...
  • Page 106 Frame 11 Installation Removing the Protective Covers You must remove the protective covers to gain access to the power terminals. Task Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive, then remove the protective cover.

  • Page 107: Ungrounded, High Resistive Ground Or Grounded B Phase Delta Installations

    Frame 11 Installation Ungrounded, High Resistive Frame 11 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending Ground or Grounded B upon the type of ground system on which the drive is installed. Phase Delta Installations Installation on an Ungrounded Distribution System or High Resistive Ground...
  • Page 108 8-10 Frame 11 Installation Figure 8.6 Common Mode Jumper and Rectifier Circuit Board Location Common There is one jumper located on Mode jumper each Rectifying Module. The Rectifying Modules are located on Front View the upper-right side of the center of Assembly and right side power stack of the drive’s power structure.
  • Page 109 Frame 11 Installation 8-11 Move the Common Mode Jumper to the Disconnected Position Follow the lettered steps below to move the common mode jumper to the disconnected position (refer to Figure 8.6 for jumper location): Task Description Loosen the upper screw. Remove the lower screw.
  • Page 110 8-12 Frame 11 Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board (refer to Figure 8.6 for Rectifier board location): Task Description Remove the screw from the X4 connection on the Rectifier circuit board. Insulate the top and bottom of the X4 connection on the Rectifier circuit board.

  • Page 111: Power Wiring

    Frame 11 Installation 8-13 Power Wiring AC Input Wiring The table below identifies which frame 11 drives contain only one rectifying module and which frame 11 drives contain two rectifying modules. Drives with one rectifying module contain only one set of input power terminals.
  • Page 112 8-14 Frame 11 Installation Figure 8.2 AC Wiring Example: One Fuse per Phase 1L1 1L2 1L3 2L1 2L2 2L3 Figure 8.3 AC Wiring Example: Circuit Breaker 1L1 1L2 1L3 2L1 2L2 2L3 Important: Once power wiring has been completed, the protective covers must be installed before energizing the drive.
  • Page 113 Frame 11 Installation 8-15 Table 8.A Power Terminal Specifications (1)(2) Wire Size Range Torque (3)(4) No. Name Description Maximum Minimum Recommended Terminal Bolt Size Input Power Terminal Block AC Input power 300 mm 2.1 mm 40 N•m 1L1, 1L2, 1L3, 2L1, 2L2, 2L3 (600 MCM) (14 AWG) (354 lb•in)
  • Page 114 8-16 Frame 11 Installation Notes:...

  • Page 115: Chapter 9 Frame 12 Installation

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 116: Operating Temperatures

    Frame 12 Installation Figure 9.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (8.0 in.) Min. Powerful Performance, Flexible Control. Powerful Performance, Flexible Control. 838 mm (33.0 in.) Min. Operating Temperatures Frame 12 drives require a minimum of 5200 m /h (3060 cfm) of cooling air.

  • Page 117: Dimensions

    Frame 12 Installation Dimensions Figure 9.3 Enclosure Code A (NEMA/UL Type 1 - IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. 632.5* (24.90) 1205.05...
  • Page 118 Frame 12 Installation Figure 9.4 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) Removeable Lifting Angle 63.5 (2.5) Powerful Performance, Flexible Control. Powerful Performance, Flexible Control. 2286 (90.0) (25.0) (25.0) (25.0) 1270 (50.0) 50.8 (2.0) 533.4...

  • Page 119: Lifting And Mounting Frame 12 Drives

    Frame 12 Installation Figure 9.5 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). NEMA/UL 655.04 Type 12 Roof (25.8) (18.8) (18.8) (4.8) Assembly (17.9) 198.5 (7.8) 2403.5 (94.6) NEMA/UL Type 12...

  • Page 120: Removing The Protective Covers

    Frame 12 Installation Removing the Protective Moving the Control Frame Covers To gain access to the power wiring terminals, airflow plate and protective covers you may need to move the Control Frame out of the way. If you do not need to move the control frame, continue with "Removing the Airflow Plate"...
  • Page 121 Frame 12 Installation Removing the Airflow Plate The drive is equipped with a plate, just above the Control Frame, that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with "Removing the Protective Covers"...
  • Page 122 Frame 12 Installation Removing the Protective Covers You must remove the protective covers to gain access to the Power structure. Task Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Note: you only need to remove the top and bottom covers to gain access to the power terminals.

  • Page 123: Ungrounded, High Resistive Ground Or Grounded B Phase Delta Installations

    Frame 12 Installation Ungrounded, High Resistive Frame 12 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive Ground or Grounded B damage, these capacitors should be disconnected depending upon the type Phase Delta Installations of ground system on which the drive is installed.
  • Page 124 9-10 Frame 12 Installation Figure 9.6 Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumper There is one jumper located on Front View each Rectifying Module. The of Assembly Rectifying Modules are located on the upper-right side of the right side power stack of in each enclosure of the drive’s power structure.
  • Page 125 Frame 12 Installation 9-11 Move the Common Mode Jumper to the Disconnected Position Follow the lettered steps below to move the common mode jumper to the disconnected position (refer to Figure 9.6 for jumper location): Task Description Loosen the upper screw. Remove the lower screw.
  • Page 126 9-12 Frame 12 Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board (refer to Figure 9.6 for Rectifier board location): Task Description Remove the screw from the X4 connection on the Rectifier circuit board. Insulate the top and bottom of the X4 connection on the Rectifier circuit board.
  • Page 127 Frame 12 Installation 9-13 Disconnect the Small Capacitors from the Input Terminals Follow the lettered steps below to disconnect the small capacitors from the input terminals: Task Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals.

  • Page 128: Power Wiring

    9-14 Frame 12 Installation Power Wiring Input Power Wiring Frame 12 drives utilize two parallel power structures, and therefore have two sets of AC input power terminals. You must supply power to both sets of input terminals. There are several methods for accomplishing this. Important: Parallel wiring must have the same cable dimensions, type and routing.
  • Page 129 Frame 12 Installation 9-15 Figure 9.5 Frame 12 AC Wiring Example: One Fuse per Phase 1L1 1L2 1L3 2L1 2L2 2L3 Figure 9.6 Frame 12 AC Wiring Example: Circuit Breaker 1L1 1L2 1L3 2L1 2L2 2L3...
  • Page 130 9-16 Frame 12 Installation Output Power Wiring Frame 12 drives utilize two parallel power structures, and therefore have two sets of output power terminals. You must connect the motor to both sets of output power terminals. Important: Parallel wiring must have the same cable dimensions, type and routing.
  • Page 131 Frame 12 Installation 9-17 Important: Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (refer to "Removing the Protective Covers" on page 9-6.) Table 9.A Frame 12 Power Terminal Specifications (1)(2) Wire Size Range Torque...
  • Page 132 9-18 Frame 12 Installation Notes:...

  • Page 133: Chapter 10 Frame 13 Installation

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 134: Minimum Mounting Clearances

    10-2 Frame 13 Installation Minimum Mounting Clearances 200 mm (8.0 in.) Min. 800 mm (31.50 in.) Min. 1600 mm, Style “A” Enclosure Shown. Operating Temperatures Frame 13 drives require a minimum of 4200 m /h (2472 cfm) of cooling air for the Inverter unit and 1150 m /h (677 cfm) of cooling air for each Converter unit.

  • Page 135: Dimensions

    Frame 13 Installation 10-3 Dimensions Figure 10.1 Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) 619.2 (24.4) (23.7) (1.73) 2275 (89.6) 2197 (86.5) 2231 (87.8) 1108.25 (43.6) Wire entry for this enclosure is between two pieces of soft foam.
  • Page 136 10-4 Frame 13 Installation Figure 10.2 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) NEMA/UL Type 12 Roof Assembly NEMA/UL Type 12 External Filters Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces.

  • Page 137: Lifting And Mounting Frame 13 Drives

    Frame 13 Installation 10-5 Lifting and Mounting Frame Enclosed Frame 13 Drives with DC Input 13 Drives Enclosed Frame 13 drives with DC input are shipped with the control pan mounted in the motor connection area of the right-hand enclosure. The control pan must be moved from this location to a location in the adjacent enclosure, away from the power connections.

  • Page 138: Removing The Protective Covers From The Converter Unit

    10-6 Frame 13 Installation Removing the Protective Moving the Control Frame Covers from the Converter You must move the Control Frame in order to access and remove the Unit protective covers from the drive’s Converter unit. Task Description Loosen the T8 Torx-head screws that secure the Control Frame to the drive enclosure. Swing the Control Frame out and away from the converter unit.
  • Page 139 Frame 13 Installation 10-7 Removing the Protective Covers You must remove the protective covers from the converter unit to gain access to the common mode jumper(s) and Rectifier circuit board. Task Description Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers.
  • Page 140 10-8 Frame 13 Installation Installation on a Grounded B Phase Delta System If you are installing a drive on a grounded B phase Delta system, you: • Must move the common mode jumper(s) to the disconnected position - refer to "Move the Common Mode Jumper(s) to the Disconnected Position"...
  • Page 141 Frame 13 Installation 10-9 Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board for each converter unit (refer to Figure 10.3 for Rectifier board location): Task Description Remove the screw from the X4 connection on the Rectifier circuit board.

  • Page 142: Removing The Protective Covers From The Inverter Unit

    10-10 Frame 13 Installation Removing the Protective Removing the Lower Protective Screen Covers from the Inverter To access the power terminals, you must first remove the lower protective Unit screen (on NEMA/UL Type 1 and Type 12 enclosures). Task Description Remove the screws that secure the lower protective screen to the right side enclosure only and remove the screen.
  • Page 143 Frame 13 Installation 10-11 Removing the Protective Covers You must remove the protective covers to gain access to the Inverter units. Task Description Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers. A IT IN U O LT...

  • Page 144: Power Wiring

    10-12 Frame 13 Installation Power Wiring Frame 13 400 and 600 Volt Class AC Input Power Wiring Frame 13 size drives utilize two or three parallel power structures that are pre-connected to line reactors through a fused input switch. Important: Parallel wiring must have the same cable dimensions, type and routing.
  • Page 145 Frame 13 Installation 10-13 Output Power Wiring Connect the motor to the output power terminals. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
  • Page 146 10-14 Frame 13 Installation Table 10.C Frame 13 Power Terminal Specifications (1)(2) Wire Size Range Torque (3)(4) No. Name Description Maximum Minimum Recommended Terminal Bolt Size Input Power Terminal Block Input power 300 mm 2.1 mm 40 N•m L1, L2, L3 (600 MCM) (14 AWG) (354 lb•in)
  • Page 147 ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.
  • Page 148 11-2 Frame 14 Installation Minimum Mounting Clearances 200 mm (8.0 in.) Min. 1500A Drive - 2400 mm Enclosure Shown. 800 mm (31.50 in.) Min. Operating Temperatures Frame 14 drives require a minimum of 4200 m /h (2472 cfm) of cooling air for each Inverter unit and 1150 m /h (677 cfm) of cooling air for each Converter unit.
  • Page 149 Frame 14 Installation 11-3 Dimensions Figure 11.1 Drives Above 1500 A, 2800 mm Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). (24.5) Lifting Points Lifting Points (24) (1.7) Shipping Split At This Location...
  • Page 150 11-4 Frame 14 Installation Figure 11.2 Drives Above 1500 A 2800 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). NEMA/UL Type 12 Roof Assembly w/Filters Lifting Points Lifting Points (26) (18)
  • Page 151 Frame 14 Installation 11-5 Figure 11.3 1500 A Drives 2400 mm Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). (24.5) Lifting Points Lifting Points (24) (1.7) Shipping Split At This Location CLOSE...
  • Page 152 11-6 Frame 14 Installation Figure 11.4 1500 A Drives 2400 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). NEMA/UL Type 12 Roof Assembly w/Filters Lifting Points Lifting Points (26) (18)
  • Page 153 Frame 14 Installation 11-7 Figure 11.5 DC Input Drive Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/ UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). (24.5) (23.7) (1.7) 2270 (89.4) 2232 (88) 1597 (63.0) Wire entry for this enclosure is between two pieces of soft foam.

  • Page 154: Lifting And Mounting Frame 14 Drives

    11-8 Frame 14 Installation Figure 11.6 DC Input Drive Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). Lifting Points (26) (18) CLOSE 2276 OPEN (90) 2232 (88) 799.5 (31.5) 799.5 (31.5) 1597 (63.0)

  • Page 155: Ungrounded, High Resistive Ground Or Grounded B Phase Delta Installations

    Frame 14 Installation 11-9 Ungrounded, High Resistive Frame 14 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending Ground or Grounded B upon the type of ground system on which the drive is installed. Phase Delta Installations To access and move the common mode jumper(s) and disconnect the capacitor connections you must first move the Control frame and remove...

  • Page 156: Removing The Protective Covers From The Converter Unit(S)

    11-10 Frame 14 Installation Removing the Protective Removing the Protective Screens Covers from the Converter To access the components within the Converter unit(s), you must first Unit(s) remove the protective screens from the drive. Task Description Remove the screws that secure the protective screens to the Converter unit(s) and remove the screens.
  • Page 157 Frame 14 Installation 11-11 Moving the Control Frame To gain access to the airflow plate and protective covers on the left side Converter unit of the drive you must move the Control Frame. Task Description Loosen the T8 Torx-head screws that secure the Control Frame to the drive enclosure. Swing the Control Frame out and away from the Converter unit.
  • Page 158 11-12 Frame 14 Installation Removing the Airflow Plate(s) The drive is equipped with a plate(s), just above the Converter unit(s), that directs airflow through the drive enclosure(s). You must remove this plate(s) in order to access the protective covers. Task Description Remove the T8 Torx-head screws that secure the airflow plate to the drive.
  • Page 159 Frame 14 Installation 11-13 Removing the Protective Covers You must remove the protective covers to gain access to the Converter unit(s). Task Description Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers. A IT IN U O LT...
  • Page 160 11-14 Frame 14 Installation Installation on a Grounded B Phase Delta System If you are installing a drive on a grounded B phase Delta system, you: • Must move the common mode jumper(s) to the disconnected position - refer to "Move the Common Mode Jumper(s) to the Disconnected Position"...
  • Page 161 Frame 14 Installation 11-15 Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board for each converter unit (refer to Figure 11.7 for Rectifier board location): Task Description Remove the screw from the X4 connection on the Rectifier circuit board.

  • Page 162: Power Wiring

    11-16 Frame 14 Installation Power Wiring To access the power terminals, you must first remove the protective screens (on NEMA/UL Type 1 and Type 12 enclosures), air flow plate and protective covers from the Inverter units. These steps are detailed below. Removing the Protective Removing the Protective Screens Covers from the Inverter...
  • Page 163 Frame 14 Installation 11-17 Removing the Airflow Plates The drive is equipped with plates, just above the top of the protective covers, that direct airflow through the drive enclosure. You must remove these plates in order to access the protective covers. Task Description Remove the T8 Torx-head screws that secure the airflow plates to the drive.
  • Page 164 11-18 Frame 14 Installation Removing the Protective Covers You must remove the protective covers from the Inverter units in order to gain access to the power terminals. Task Description Remove the four M5 POZIDRIV screws that secure each of the three main and bottom protective covers to the drive, then remove the protective covers.
  • Page 165 Frame 14 Installation 11-19 Figure 11.8 1500A Drive AC Wiring Example: AC Input Power Wiring Provided by Customer AC Input Power Terminals Inside Drive Converter 1 Converter 2 Converter 3 Inverter 1 Inverter 2 L1 L2 L3 L1 L2 L3 du/dt Filter du/dt Filter Motor Output...
  • Page 166 11-20 Frame 14 Installation Figure 11.9 Drives Above 1500A AC Wiring Example: AC Input Power Wiring Provided by Customer AC Input Power Terminals Inside Drive Converter 1 Converter 2 Converter 3 Converter 4 Inverter 1 Inverter 2 L1 L2 L3 L1 L2 L3 du/dt Filter du/dt Filter...
  • Page 167 Frame 14 Installation 11-21 Output Power Wiring for Frame 14 Drives Frame 14 drives utilize two parallel power structures, and therefore have two sets of output power terminals. You must connect the motor to both sets of output power terminals. Important: Parallel wiring must have the same cable dimensions, type and routing.
  • Page 168 11-22 Frame 14 Installation Important: Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (refer to "Removing the Protective Covers from the Converter Unit(s)" on page 11-10 "Removing the Protective Covers from the Inverter Units"...
  • Page 169 Frame 14 Installation 11-23 Figure 11.11 Drives Above 1500A Terminal Locations DC Bus Terminals (In Both Enclosures) DC– (Front Terminals) Output Power Terminals U/T1 V/T2 W/T3 without du/dt Filters (in two center enclosures) Side View (Back Terminals) Input Power Input Power Terminals Terminals Ground Terminals...

  • Page 170: Frame 14 Circuit Breakers

    11-24 Frame 14 Installation Frame 14 Circuit Breakers Frame 14 drives utilize molded case circuit breakers (MCCBs) to provide overload/overcurrent and undervoltage protection on the incoming AC lines and to synchronize the energizing of the power structures. The circuit breakers are located inside of the enclosures in front of the AC Chokes. 1500A Drives Drives Above 1500A Push Off...
  • Page 171 Frame 14 Installation 11-25 Circuit Breaker DIP Switch Settings The DIP switches on the circuit breakers are configured to the correct settings at the factory. However, the settings detailed in Table 11.C below should be verified before charging the circuit breaker motor operators and operating the drive.
  • Page 172 Only qualified personnel familiar with PowerFlex 700S and 700H drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system.
  • Page 173 Frame 14 Installation 11-27 Status Text displays “Charged Spring” when charged. CHARGED SPRING Push Off Push On DISCHARGED SPRING 3. The MCCBs can now be closed (see "Closing the Circuit Breakers and Energizing the Drive" on page 11-27). Closing the Circuit Breakers and Energizing the Drive 1.
  • Page 174 11-28 Frame 14 Installation Resetting the Circuit Breakers The electronic trip unit will open the circuit breaker in the case of a drive overload/overcurrent condition. When a voltage drop (U < 0.7 x Un) or loss of the main supply occurs, the undervoltage release coil of the circuit breakers will open.

  • Page 175: Appendix A Specifications

    Certified to ATEX directive 94/9/EC. Group II Category (2) GD Applications Applications with ATEX Approved Motors. Refer to Appendix E - with ATEX Approved Motors. PowerFlex 700S Phase II Control drives only. II 2 G/D Instructions for ATEX Approved PowerFlex 700H Drives in Group II Refer to publication 20D-UM006…...
  • Page 176 Specifications Category Specification PowerFlex 700H PowerFlex 700S Environment Altitude: 1000 m (3300 ft.) maximum without derating. Derate the drive 1000 m (3300 ft.) maximum without derating. Derate the drive by 1% for every 100 m (328 ft.) above 1000 m (3300 ft.).
  • Page 177 Ratings apply to all drives (refer to the Derating Guidelines in pulse or 12 pulse in a configured package. the PowerFlex 700S Phase II Reference Manual, publication PFLEX-RM003...). The drive can be supplied as 6 pulse or 12 pulse in a configured package.
  • Page 178 Specifications Category Specification PowerFlex 700H PowerFlex 700S Feedback Encoder Inputs (2): Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel Quadrature type Encoder Voltage Supply: 5V DC or 12 V DC 320 mA/channel 5V DC minimum high state voltage of 3.0V DC, maximum low state voltage at 0.4V DC...

  • Page 179: Drive Ratings

    Specifications Drive Ratings The tables on the following pages provide drive ratings (including continuous, 1 minute and 3 seconds), PWM frequency ratings, ambient operating temperatures and watts loss information. Table A.A 400 Volt AC Input Frames 9 - 14 Drive Ratings Input Watts kW Rating...
  • Page 180 Specifications Table A.B 480 Volt AC Input Frames 9 - 14 Drive Ratings Input Watts Drive HP Rating Freq. Temp. Ratings Output Amps Loss Catalog ° C Number Amps Cont. 1 Min. 3 Sec. Watts 20xD261 2700 2700 20xD300 3100 3100 20xD385 10 300...
  • Page 181 Specifications Table A.C 600 Volt AC Input Frames 9 - 14 Drive Ratings Input Watts Drive HP Rating Freq. Temp. Ratings Output Amps Loss Catalog ° C Number Amps Cont. 1 Min. 3 Sec. Watts 20xE170 – – – – 20xE208 –...
  • Page 182 Specifications Table A.D 690 Volt AC Input Frames 9 - 14 Drive Ratings Input Watts Drive kW Rating Freq. Temp. Ratings Output Amps Loss Catalog ° C Number Amps Cont. 1 Min. 3 Sec. Watts 20xF170 – – – – 20xF208 –...
  • Page 183 Specifications Table A.E 540 Volt DC Input Frames 9 - 14 Drive Ratings Drive kW Rating PWM Freq. Temp. DC Input Ratings Output Amps Catalog ° C Number Amps Cont. 1 Min. 3 Sec. 20xH261 20xH300 20xH385 10 200 20xH460 10 250 20xH500 10 250...
  • Page 184 A-10 Specifications Table A.F 650 Volt DC Input Frames 9 - 14 Drive Ratings HP Rating PWM Freq. Temp. DC Input Ratings Output Amps Drive Catalog ° C Number Amps Cont. 1 Min. 3 Sec. 20xJ261 20xJ300 20xJ385 10 300 20xJ460 10 350 20xJ500...
  • Page 185 Specifications A-11 Table A.G 810 Volt DC Input Frames 9 - 14 Drive Ratings HP Rating PWM Freq. Temp. DC Input Ratings Output Amps Drive Catalog ° C Number Amps Cont. 1 Min. 3 Sec. 20xK170 – – 20xK208 – –...
  • Page 186 A-12 Specifications Table A.H 932 Volt DC Input Frames 9 - 14 Drive Ratings DC Input kW Rating Freq. Temp. Ratings Output Amps Drive Catalog ° C Number Amps Cont. 1 Min. 3 Sec. 20xM170 – – 20xM208 – – 20xM261 10 250 –...

  • Page 187: Drive Fuse & Circuit Breaker Ratings

    Specifications A-13 Drive Fuse & Circuit Breaker The tables on the following pages provide recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are Ratings acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S.
  • Page 188 A-14 Specifications Table A.I 400 Volt AC Input Frames 9 - 14 Drive Protection Devices Input Circuit Motor Circuit Drive kW Rating Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse Breaker Protector Catalog Bussmann Style Number Semi-Conductor Fuse Amps Min.
  • Page 189 Specifications A-15 Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. Table A.J 480 Volt AC Input Frames 9 - 14 Drive Protection Devices Input Dual Element Time Delay Circuit...
  • Page 190 A-16 Specifications Input Dual Element Time Delay Circuit Motor Circuit Drive HP Rating Ratings Fuse Non-Time Delay Fuse Breaker Protector Catalog Bussmann Style Number Semi-Conductor Fuse Amps Min. Max. Min. Max. Max. Max. 20xD2K1 14 1900 - 2076 2600 4800 2600 6400 170M6466...
  • Page 191 Specifications A-17 Input Dual Element Time Delay Circuit Motor Circuit Drive HP Rating Ratings Fuse Non-Time Delay Fuse Breaker Protector Catalog Bussmann Style Number Semi-Conductor Fuse Amps Min. Max. Min. Max. Max. 20xE1K0 13 1100 – 1300 2300 1300 3000 170M6466 3000 1300...
  • Page 192 A-18 Specifications Input Circuit Motor Circuit Drive kW Rating Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse Breaker Protector Bussmann Style Catalog Semi-Conductor Fuse Number Amps Min. Max. Min. Max. Max. Max. 20xF650 12 630 – 1400 1900 170M5813 1900 (1 per phs) (1 per phs)
  • Page 193 Specifications A-19 Table A.M 540 Volt DC Input Frames 9 - 14 Drive Protection Devices kW Rating DC Input Ratings Drive Catalog Number Frame Amps Fuse Bussmann Style Fuse 20xH261 170M6608 170M6608 20xH300 170M6610 170M6610 20xH385 170M6611 170M6611 20xH460 170M6613 170M6613 20xH500 500 (2 per phs)
  • Page 194 A-20 Specifications HP Rating DC Input Ratings Drive Catalog Number Frame Fuse Bussmann Style Fuse Amps 20xJ920 1038 550 (3 per phs) 170M6609 550 (3 per phs) 170M6609 20xJ1K0 1162 630 (3 per phs) 170M6610 1038 630 (3 per phs) 170M6610 20xJ1K1 1000 - 1297...
  • Page 195 Specifications A-21 Table A.P 932 Volt DC Input Frames 9 - 14 Drive Protection Devices kW Rating DC Input Ratings Drive Catalog Number Frame Fuse Bussmann Style Fuse Amps 20xM170 – 170M3746 – 170M3746 20xM208 – 170M5742 – 170M5742 20xM261 –...
  • Page 196 A-22 Specifications Notes:...

  • Page 197: Appendix B Lifting And Mounting Instructions

    Appendix Lifting and Mounting Instructions Lifting Drives ATTENTION: To guard against possible personal injury and/or equipment damage... • Remove any wiring access covers at the top of the drive. • Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components.
  • Page 198 Lifting and Mounting Instructions Lifting Frame 9 Size Drives Important: When lifting frame 9 drives, a rod must be placed between the lifting holes as shown in Figure B.1. Figure B.1 Frame 9 Lifting Table B.A Frame 9 - Approximate Drive and Enclosure Weights AC Input Drive, DC Input Drive, Drive...
  • Page 199 Lifting and Mounting Instructions Lifting Frame 10-14 Size Drives When lifting frame 10-14 size drives you must: • attach the lifting hardware. • remove the skid and shipping feet. Step 1: Attaching the Lifting Hardware to the Drive Important: AC Input frame 14 drives are shipped as multiple enclosure sections that must be lifted separately and then connected after they have been properly mounted.
  • Page 200 Lifting and Mounting Instructions Directions for Lifting Drives in Rittal Enclosures (Codes “A” and “H”) ATTENTION: Always use slings with load rated safety hooks or shackles. All Size Drives Frame 10, 11, 13 and 14 Size Drives Frame 12, 13 and 14 Size Drives Note: Lift each Frame 14 drive enclosure section separately.
  • Page 201 Lifting and Mounting Instructions AC Input Drive & AC Input Drive & DC Input Drive & DC Input Drive & Frame Drive Rating Enclosure Weight Packaging Weight Enclosure Weight Packaging Weight Size Voltage Class Amps kg (lbs.) kg (lbs.) kg (lbs.) kg (lbs.) 400/480V AC 564 (1243)
  • Page 202 Lifting and Mounting Instructions Directions for Lifting Drives in an MCC Enclosure (Code “B”) ATTENTION: Always use slings with load rated safety hooks or shackles. Frame 10 and 11 Size Drives Frame 12 Size Drives All Size Drives TO BE USED Frame 12 Size Drives Frame 10 and 11 Size Drives TIP: The height (of...
  • Page 203 Lifting and Mounting Instructions Directions for Lifting NEMA/UL Type 1, IP00/Open Drives (Code “N”) All Size Drives Frame 14 Drives All Size Drives Output Reactors AC Choke (du/dt Filter) Frame 13 and 14 Size Drives Frame 10, 11 and 12 Size Drives Frame 10, 11 and 12 Size Drives Frame 13 and 14 Size Drives Fasten the module...
  • Page 204 Lifting and Mounting Instructions Table B.F Frames 10 - 12 Open Type Drives - Approximate Weights Drive Drive AC Input Drive & Frame Voltage Rating Power Structure AC Choke Weight kg Packaging Weight Size Class Amps Weight kg (lbs.) (lbs.) kg (lbs.) 120 (265) 115 (254)
  • Page 205 Lifting and Mounting Instructions Step 2: Removing the Skid and Shipping Feet for Frame 10 - 14 Enclosures ATTENTION: To guard against personal injury and equipment damage, do not work under the drive unless the drive is securely mounted on appropriate blocks. Task Description Using a 15 mm wrench, remove the hardware that secures the drive to the skid.
  • Page 206 B-10 Lifting and Mounting Instructions Step 3: Mounting Frame 10 - 14 Drive Enclosures to the Floor and/or Wall 1. For AC input frame 14 drives only, secure the foam rubber strip supplied with the drive to the edge of one of the open-sided drive enclosure sections.
  • Page 207 Lifting and Mounting Instructions B-11 2. For AC input frame 14 drives only, verify that the holes on the lifting angles and the four metal connecting plates mounted to the rails between the enclosures are properly aligned and secure the enclosure sections using the bolts, washers, nuts and screws provided.
  • Page 208 B-12 Lifting and Mounting Instructions 3. Drives installed in a NEMA/UL Type 12 IP54 enclosure (PowerFlex 700H Control only) are shipped with the roof assembly installed at a reduced height for shipping purposes. The roof assembly must be installed at its full height before starting the drive. Follow the steps below to install the roof assembly.
  • Page 209 Lifting and Mounting Instructions B-13 Task Description Secure the roof assembly to the roof panel using the 16 washers and screws provided to . Remove the two wing nuts that hold the handles in place, remove the two handles and replace the wing nuts.
  • Page 210 B-14 Lifting and Mounting Instructions line-up. The Allen-Bradley factory may have removed the standard plastic plugs from the bottom of the cabinet when installing the shipping feet. This reduces the height of the cabinet by 2 mm. Wall Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plate.
  • Page 211 Lifting and Mounting Instructions B-15 Step 4: Connecting Frame 14 Enclosure Sections 1. Secure the cable connected to the PE bar on one enclosure to the PE bar on the second enclosure using the screw provided. Connect grounding bars using cable 2.
  • Page 212 B-16 Lifting and Mounting Instructions 3. Route the fiber optic cables from the Power Structure (right-hand enclosure) to control pan and connect the cables to the 700S Fiber Optic Interface board on the back of the control plate or the 700H Star Coupler board on the back of the control frame.

  • Page 213: Specifications

    Appendix PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Specifications Hi-Resolution (Stegmann) Feedback Option Card Specifications Consideration Description Encoder Voltage Supply 11.5V dc @ 130 mA Stegmann Feedback Sine/Cosine 1V P-P Offset 2.5 Maximum Cable Length 90m (295 ft) 12.5 μs/cycle...

  • Page 214: Wiring The Hi-Resolution Feedback Option Card To An Encoder

    PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Model Resolution Comment ® SINCOS SRS660 1024 sine cycles per revolution Hollow-shaft up to 14 mm diameter ® SINCOS SHS-170 512 sine cycles per revolution. While the software supports this encoder, the SHS-170 draws excessive current and should only be used with an external power supply.
  • Page 215 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Recommended Cables If you are using this motor and feedback device: Use this cable: See this wiring diagram: Allen-Bradley 1326AB-BXXXX-21ML, and Allen-Bradley 1326-CECU-XXL-XXX Figure C.1 on page C-4 -21MKXL motors with embedded Stegmann...
  • Page 216 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure C.1 1326AB-BXXXX-21ML, and -21MKXL motors with a 1326-CECU-XXL-XXX cable Hi-Res Feedback Option Board ENCODER POWER COMMON POWER POWER POWER COMMON REFSIN REFSIN +SIN +SIN REFCOS REFCOS +COS +COS SHIELD DATA+ (RS-485)
  • Page 217 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure C.4 MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX cable Hi-Res Feedback Option Board ENCODER WH/GY POWER COMMON +SIN BK/WH POWER REFSIN BK/WH REFSIN +COS WH/RD +SIN REFCOS...
  • Page 218 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure C.7 Stegmann shielded twisted-pair cable with 10-pin MS style connector ENCODER Hi-Res Feedback Option Board POWER COMMON POWER POWER POWER COMMON REFSIN REFSIN +SIN REFCOS REFCOS DATA+ (RS 485) DATA- (RS 485)

  • Page 219: Appendix D Powerflex 700S Resolver Feedback Option Card

    Appendix PowerFlex 700S Resolver Feedback Option Card Specifications Resolver Feedback Option Card Specifications Consideration Description Excitation Frequency 2381-9300 Hz Excitation Voltage 8-26 Vrms Resolver Feedback Voltage 2 Vrms +/- 300 mV Customer-I/O plug (P1) Allen-Bradley PN: S94262908 Weidmuller PN: BL3.50/90/8BK...
  • Page 220 4 - MPL 460v 4 - MPL 460v supported Recommended Cable Rockwell Automation strongly recommends the use of Reliance Electric 417900-207CG or Belden 9730 cable for installation, or an equivalent cable that meets these specifications: • 3 Twisted Pairs, 80°C, 300V •...

  • Page 221: Wiring The Resolver Feedback Option Card To A Resolver

    PowerFlex 700S Resolver Feedback Option Card Wiring the Resolver Terminal Signal Description Feedback Option Card to a REF HIGH Positive Reference signal Resolver SHIELD Connection point for resolver cable shield REF LOW Negative Reference signal SIN HIGH Positive Sine signal...
  • Page 222 PowerFlex 700S Resolver Feedback Option Card Connection Examples Resolver Interface - Clockwise Rotation = Count Up REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1 Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals)

  • Page 223: Appendix E Powerflex 700S Multi-Device Interface Option Card

    Appendix PowerFlex 700S Multi-Device Interface Option Card Specifications MDI Option Card Specifications Consideration Description Rotary Encoder Voltage Supply 11.5V dc @ 130 mA Rotary Encoder Hi-Resolution Feedback Sine/Cosine 1V P-P Offset 2.5 Rotary Encoder Maximum Cable Length 90m (295 ft.) Linear Encoder Maximum Cable Length 245m (800 ft.)
  • Page 224 PowerFlex 700S Multi-Device Interface Option Card Supported Rotary Encoders Please note that encoders must be ordered as "Single Ended". This will ensure that the RS-485 channel has the proper termination network installed at the factory. Model Resolution Comment SINCOS® SCS-60, SCS-70, 512 sine cycles per revolution.

  • Page 225: Wiring The Mdi Option

    PowerFlex 700S Multi-Device Interface Option Card Wiring the MDI Option Terminal Signal Description Rotary Encoder POWER COMMON Power supply for Rotary Encoder interface Rotary Encoder POWER Rotary Encoder REFSIN Positive Sine signal for Rotary Encoder interface Rotary Encoder +SIN Negative Sine signal for Rotary Encoder interface...
  • Page 226 PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure E.2 Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090-CDNFDMP-SXX cable MDI Feedback Option Board ROTARY ENCODER WH/OR Rotary Encoder POWER COMMON +SIN...
  • Page 227 PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure E.5 Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable MDI Feedback Option Board ENCODER WH/GY Rotary Encoder POWER COMMON +SIN BK/WH REFSIN Rotary Encoder POWER...
  • Page 228 PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure E.8 Rotary Encoder connections with Stegmann shielded twisted-pair cable and 8-pin Berg style connector ROTARY ENCODER MDI Feedback Option Board Rotary Encoder POWER COMMON POWER Rotary Encoder POWER POWER COMMON Rotary Encoder REFSIN...

  • Page 229: General Information

    Appendix Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors General Information This document provides information on operation of an ATEX Approved drive and ATEX approved motor. The motor is located in a defined hazardous environment, while the drive is not.

  • Page 230: Drive Wiring

    II 2 G/D 0518 I M2 Sira ATEX MFG. BY ROCKWELL AUTOMATION Drive Wiring Important: ATEX certification of this drive requires that two separate inputs be configured to monitor a normally closed over temperature contact (or multiple contacts wired in series) presented to the drive from the motor.
  • Page 231 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Table F.A Terminal Descriptions Term. Blk. No. Signal Description SD1+ Isolated Disable input 1 +24V +/-20% 10... 15mA SD1– Virtual GND 1 SD2+ Isolated Disable input 2 +24V +/-20% 10...

  • Page 232: Configuration

    Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Figure 1 Wiring Example - Internal 24V Power Supply PowerFlex 700H Control Unit Slot A 19 +24V DC 20 24V DC Common Motor Micro Over Temperature Slot B...
  • Page 233 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors 2. Gate Disable Alarm (59): Configured by setting bit 15 “Gate Disable” of parameter 259 [Alarm Config1]. If both digital inputs open, the drive output will be disabled and the motor will coast to a stop.

  • Page 234: Verify Operation

    Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Removing the 20C-DG1 During maintenance or service there may be a need to remove the 20C-DG1 option board. Option Board The drive is designed to generate a non-resettable fault F10 “System Fault” if the option board is removed.
  • Page 235 Index Numerics Auto/Manual Control 2-11 20C-DG1 option board Modes 2-10 configuration F-4 Auxiliary 3-16, 4-10 description of use F-1 Auxiliary Power Supply operation F-6 Power Supply 3-16, 4-10 terminal descriptions F-3 wiring example F-4 Bipolar Inputs 2-1, 3-1, 4-1 AC Input Bus Capacitors, Discharging P-5 Circuit Breakers A-13 Bus Overvoltage Trip...
  • Page 236 Index-2 Clearances, Mounting Dimensions Frame 10 7-1 Frame 10 IP21 7-3 Frame 11 8-1 Frame 10 IP54 7-5 Frame 12 9-1 Frame 10 MCC 7-4 Frame 13 10-2 Frame 11 IP21 8-3 Frame 14 11-2 Frame 11 IP54 8-5 Frame 9 6-2 Frame 11 MCC 8-4 Frame 12 IP21 9-3 Common Mode Interference 2-1, 3-1, 4-1...
  • Page 237 Index-3 Earthing, see Grounding General Precautions P-5 Efficiency Ground Fault Trip 700H,700S A-2 700H,700S A-1 Electronic Motor Overload Protection Grounding 700H,700S A-3 Bus 1-3 Conductor 1-3 Filter 1-3 Directive 1-7 General 1-3 Instructions 1-7 Impedance 1-3 EMI/RFI Filter Grounding, RFI Filter 1-3 Safety, PE 1-3 Enclosure Rating Shields 1-3...
  • Page 238 Index-4 Non-operational Shock 700H,700S A-2 Lifting Drives Frame 9 B-2 Frames 10-14 B-3 IP00 B-7 Opening the Cover 6-4 MCC Enclosures B-6 Operating ATEX approved drives and Rittal Enclosures B-4 motors F-1 Line transients Operating Modes 2-10 700H,700S A-1 Operating Temperature Logic Command Word 5-2 Frame 10 7-2 Logic Control Ride-Thru...
  • Page 239 Removing Cover 6-4 Speed Reference Selection 2-10 Repeated Start/Stop 1-9 Speed regulation with feedback Resolver Feedback Option Card 700S A-3 PowerFlex 700S D-1 Speed regulation without feedback Wiring D-3 700S A-3 Resolver Option A-4 Start/Stop, Repeated 1-9 excitation frequency A-4...
  • Page 240 Index-6 Torque Regulation without feedback 700S A-3 Unbalanced/Ungrounded Supply 1-1 Unbalanced/Ungrounded/Resistive Ground Supply 6-4 Unshielded Power Cables 1-4 Vector Control I/O Terminal Block 2-5 Vibration 700H,700S A-2 Web Sites, see WWW, World Wide Web Wire Control 2-1 Signal 2-1, 3-1, 4-2 Wiring Frame 9 Control and Communication 6-7 Hardware Enable 2-6...
  • Page 242 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication PFLEX-IN007D-EN-P –...

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