Rockwell Automation PowerFlex 700S Installation Instructions Manual
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Also See for PowerFlex 700S:
- User manual (318 pages) ,
- Installation manual (242 pages) ,
- Reference manual (218 pages)
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Introduction
What You Need to Do
®
PowerFlex
Replacement Power Structures
Use this document to install a replacement power structure on a PowerFlex
700S or 700H frame 13 drive. This document covers the following
replacement power structures:
Spare Module Catalog
Voltage Class
String
400/480V AC
SK-H1-PWRMOD-D1K1 20CC1K1
(540/650V DC)
SK-H1-PWRMOD-D1K3 20CC1K3
SK-H1-PWRMOD-D1K4 20CC1K4
600/690V AC
SK-H1-PWRMOD-E920 20CE920
(810/932V DC)
SK-H1-PWRMOD-E1K0 20CE1K0
SK-H1-PWRMOD-E1K1 20CE1K1
Step 1: Remove power from the drive
Step 2: Remove the old power structure
Step 3: Install the new power structure
Step 4: Connect the new power structure to the components in the
drive
Step 5: Install the product identification label on the new power
structure
Step 6: Start the drive
Installation Instructions
700S and 700H Frame 13
PowerFlex
PowerFlex
700H AC Input
700H DC Input
20CH1K1
20CD1K1
20CJ1K1
20CH1K3
20CD1K3
20CJ1K3
20CH1K4
20CD1K4
20CJ1K4
20CK920
20CF920
20CM920
20CK1K0
20CF1K0
20CM1K0
20CK1K1
20CF1K1
20CM1K1
PowerFlex
PowerFlex
700S AC Input
700S DC Input
20DC1K1
20DH1K1
20DD1K1
20DJ1K1
20DC1K3
20DH1K3
20DD1K3
20DJ1K3
20DC1K4
20DH1K4
20DD1K4
20DJ1K4
20DE920
20DK920
20DF920
20DM920
20DE1K0
20DK1K0
20DF1K0
20DM1K0
20DE1K1
20DK1K1
20DF1K1
20DM1K1
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Related Manuals for Rockwell Automation PowerFlex 700S
Summary of Contents for Rockwell Automation PowerFlex 700S
- Page 1 Installation Instructions ® PowerFlex 700S and 700H Frame 13 Replacement Power Structures Introduction Use this document to install a replacement power structure on a PowerFlex 700S or 700H frame 13 drive. This document covers the following replacement power structures: Spare Module Catalog PowerFlex PowerFlex PowerFlex...
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Page 2: Step 1: Removing Power From The Drive
PowerFlex® 700S and 700H Frame 13 Replacement Power Structures Step 1: Removing Power From the Drive ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before servicing the drive. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. - Page 3 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures Step 2: Removing the Old Before you can remove the old power structure from the drive, you must remove the protective screens, protective covers and air flow plate from the Power Structure drive.
- Page 4 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures Removing the Air Flow Plate 3. Remove the four T8 Torx-head screws that secure the airflow plate to the drive. 4. Slide the airflow plate off of the drive.
- Page 5 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures Important: Before removing connections and wires, mark the connections and wires to avoid incorrect wiring during assembly. 5. Remove the motor wiring from the output power terminals on the power structure. 6.
- Page 6 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures 8. Remove the four screws that secure the cover to the ASIC assembly and remove the -DC bus connection from the cover. 9. Unplug the cooling fan that mounts to the ASIC assembly cover from connector X1 on the ASIC board and remove the ASIC assembly cover.
- Page 7 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures 10. Disconnect the fiber optic cables (H1 - H7) from the ASIC board. 11. For drives with 700H control, disconnect the +24V supply cable from connector X10 on ASIC board #1. 12.
- Page 8 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures 13. Pull the rubber grommet, through which the ASIC board and Power Supply Voltage Feedback board wire bundles are routed, out of the drive frame and secure the wire bundles in the left-hand enclosure of the drive.
- Page 9 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures 15. For drives with 700H control, continue with step 19 on page 11. For drives with 700S control, disconnect the DC bus connection cable from the connector J2 and the motor feedback connection cable from connector J1 at the top of each the Power Supply Voltage Feedback boards (see illustration below for location).
- Page 10 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures 17. Remove the four screws that secure each of the Power Supply Voltage Feedback board assemblies to the fan housing on the power structures and carefully remove the Power Supply Voltage Feedback board assemblies.
- Page 11 Remove screws - one each side of enclosure 20. Follow the instructions in publication PFLEX-IN014…, Installation Instructions - PowerFlex 700S / 700H High Power Maintenance Stand, to install the Maintenance Stand (part number 20-MAINSTND). Remove the power structure by sliding it onto the rails of the Maintenance Stand.
- Page 12 (700S) or Fiber Optic Adapter (700H) and Common Mode Filter circuit boards for your installation. – Refer to PowerFlex 700S Phase II Drive Connections: on page 15 a PowerFlex 700S circuit board connection diagram. – Refer to PowerFlex 700H Connections: on page 16 for a PowerFlex 700H circuit board connection diagram.
- Page 13 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures Figure 1 Termination Points on the ASIC Board Fiber Optic Connections to Connect to Pre-charge Fiber Optic Interface Board circuitry on DC Input drives Figure 2 Termination Points on the Power Supply Voltage Feedback Board Fiber Optic Connections to Fiber Optic Interface Board J4 J5...
- Page 14 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures Figure 3 Termination Points on the 700S Fiber Optic Interface Board Fiber Optic Connections to ASIC Board Figure 4 Termination Points on the 700H Fiber Optic Adapter Board Fiber Optic Connections to ASIC Board...
- Page 15 Connect to J5 on Fiber Optic Interface Board From Connector J8 on Power Supply Voltage Feedback Board PowerFlex 700S Phase II Drive Connections: Figure 6 Connections Between the Power Structure and the 700S Phase II Control Make and verify these connections ASIC Board...
- Page 16 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures ASIC Board Connections Connect this component: termination point … to this component : termination point ASIC Board: H1 (fiber optic connector) Fiber Optic Interface Board: J8 (fiber optic connector) ASIC Board: H2 (fiber optic connector) Fiber Optic Interface Board: J9 (fiber optic connector) ASIC Board: H3 (fiber optic connector) Fiber Optic Interface Board: J10 (fiber optic connector)
- Page 17 PowerFlex® 700S and 700H Frame 13 Replacement Power Structures ASIC Board Connections Connect this component: termination point … to this component : termination point ASIC Board: H1 (fiber optic connector) Fiber Optic Adapter Board: H1 (fiber optic connector) ASIC Board: H2 (fiber optic connector) Fiber Optic Adapter Board: H2 (fiber optic connector) ASIC Board: H3 (fiber optic connector) Fiber Optic Adapter Board: H3 (fiber optic connector) ASIC Board: H4 (fiber optic connector) Fiber Optic Adapter Board: H4 (fiber optic connector) ASIC Board: H5 (fiber optic connector) Fiber Optic Adapter Board: H5 (fiber optic connector)
- Page 18 Figure 7 on page 18 for the location of these connection points. Refer to publication PFLEX-IN006… , Installation Instructions - PowerFlex 700S and 700H Frame 9-14 Drives, for more information regarding the pre-charge circuit. X50 Terminal Block Connections ASIC Board...
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Page 19: Step 6: Starting The Drive
700S drive, you should label it with the accompanying on New Power Structure PowerFlex 700S label. If you are installing the power structures in a 700H drive, you should label it with the accompanying PowerFlex 700H label. -
Page 20: Reference Materials
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846...