Related Manuals for Rockwell Automation 700-0871-00
Summary of Contents for Rockwell Automation 700-0871-00
- Page 1 Node Controller Hardware User Manual Catalog Numbers 700-0871-00, 700-1573-00, 700-1842-00, MMI-NC-ENET-01, MMI-NC-SER08-01 User Manual Original Instructions...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
Safety Considerations ......................26 Personnel Safety Guidelines ..................26 Equipment Safety Guidelines ..................26 Symbol Identification ......................28 Label Identification and Location..................29 Electrical Hazards ......................33 Recycling and Disposal Information .................34 Node Controllers......................34 Packaging........................34 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 4 AC Power Option....................60 DC Power Option....................60 NC-E Series B Node Controller...................64 DC Power Option....................64 NC-12 Node Controller ....................69 AC Power Option....................69 DC Power Option....................69 NC LITE ........................76 AC Power Option....................76 DC Power Option....................76 MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 5 Check-out and Power-up ....................110 Node Controller Check-out..................110 Mechanical Checks ....................110 Facility Checks ....................110 Node Controller Power-up..................111 System Testing.........................113 Node Controller Shutdown ....................115 6 Maintenance Preventive Maintenance....................118 Transfer Log Files......................118 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 6 NC-E Series A Node Controller Electrical Specifications ..........137 Cables and Pinouts.....................137 DC Power Option.......................140 NC-E Series A Node Controller Additional Information ..........142 Site Requirements ......................142 Unpacking and Inspection ..................142 Network Connections ....................142 Motor Connections ....................142 Configuration ......................142 Maintenance.......................142 Index..........................143 MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 7: Changes
Chapter 6, Maintenance, updated the contact Rockwell Automation Support section. Rev. C Added the following: • Added support for the NC-E Series B node controller throughout this document. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 8 Publication MMI-TD039 was added to Appendix B of this document. Removed the following: • Figures reference chapter was removed. • Tables reference chapter was removed. • Glossary was removed. • Restricted parameters information was removed. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 9: About This Manual
Use this manual in combination with the other manuals and documentation that accompanies the transport system to install, configure, test, and operate a transport system. Rockwell Automation offers instructor-led training classes that provide additional instruction in the use of the node controllers. -
Page 10: Notes, Safety Notices, And Symbols
Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Caution indicates a hazardous situation, which if not avoided, could result in minor or moderate injury. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 11 About This Manual Notes, Safety Notices, and Symbols NOTICE Notice indicates practices that are not related to personal injury that could result in equipment or property damage. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 12: Additional Resources
This manual explains how to install and use the MagneMotion MagneMotion Virtual Scope Utility User Virtual Scope utility. This utility provides real-time feedback of the Manual, publication MMI-UM011 change in Linear Synchronous Motor performance parameters. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 13: Additional Documentation
Upgrade Procedure The upgrade procedures supplied with the MagneMotion software provide instructions for upgrading from MagneMotion software, and procedures for file and driver upgrades associated with the software. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 14 About This Manual This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 15: Introduction
• QuickStick transport systems. Included in this chapter are overviews of: • The transport system components. • The transport system software. • Getting started with the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 16: Node Controller Interface Overview
The transport system consists of the following components at a minimum: • MagneMover LITE, QuickStick, or QuickStick HT motors. • Node controllers. • Vehicles with magnet arrays. • Paths and nodes. • User-supplied host controller. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 17: Transport System Components Overview
For Ethernet motor communications only. • NC-S – Provides one active network port and eight RS-422 ports. • Power Supply – Provides DC power to the motors. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 18 Vehicle with Magnet Array – Carries a payload through the transport system as directed. The magnet array is mounted to the vehicle and interacts with the motors, which moves each vehicle independently. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 19: Transport System Software Overview
(MICS_motor_data.xml) (NCHost.exe) track_file.mmtrk demo_script.txt Motors MagneMotion Configurator (MMConfigTool.exe) node_configuration.xml MICS_motor_data.xml MagneMotion NC File Retrieval Tool Commissioning Tool (NC_File_Retriever.exe) (mmi_commtool.exe) Figure 1-2: Simplified View of Transport System Software Organization Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 20: Getting Started With The Node Controllers
Once configured, the node controllers can be used to simulate the transport system. See the MagneMover LITE User Manual, publication MMI-UM002, the QuickStick 100 User Manual, publication MMI-UM006, QuickStick 150 User Manual, publica- tion MMI-UM047, or the QuickStick HT User Manual, publication MMI-UM007. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 21 See the MagneMotion Host Controller TCP/IP Communication Protocol User Manual, publication MMI-UM003 or the MagneMotion Host Controller EtherNet/IP Communication Protocol User Manual, publication MMI-UM004. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 22 Introduction This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 23: Safety
• Regulatory compliance information. • Personnel and equipment safety guidelines. • Symbol identification. • Label identification and locations. • Identification of electrical hazards. • Recycling and disposal Information. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 24: Regulatory Compliance
• Contact Rockwell Automation Support for information regarding repair and mainte- nance service policies, both during the production of the node controllers and after production is discontinued. See the back cover of this manual for... - Page 25 Rockwell Automation Support. • Any parts being returned to Rockwell Automation must be packaged according to the instructions provided in the Packing Procedure on page 127. •...
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Page 26: Safety Considerations
Do not place the power and communications cables for the node controllers where they could cause a trip hazard. • Do not place the node controllers in a location where they can be subject to physical damage. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 27 • Keep cables and connectors away from heated surfaces. • Do not modify the connectors or ports. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 28: Symbol Identification
Table 2-3: Mandatory Action Symbol Identification Symbol Description Lockout Required – Indicates that all power must be disconnected using a method that helps prevent accidental reconnection. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 29: Label Identification And Location
The following tables list the labels that are affixed to the node controllers. The figure after each table shows the location of each label that is identified in the table. To replace a lost or damaged label, contact Rockwell Automation and reference its name. Table 2-4: Labels Used on the NC-S Node Controller... - Page 30 Product Information Label SN *XXNNXXNNN* SN *XXNNXXNNN* Qty: 1 Location: On the back of the NC-E Series B node controller 123456 Information Label Figure 2-2: Label Locations on the NC-E Series B Node Controller MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 31 S/N:????????? MAC: 1A-2B-3C-4D-5E-6F Qty: 1 Location: On the back of the NC-12 node controller Information Label MAC ID Label Figure 2-3: Label Locations on the NC-12 Node Controller Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 32 Location: On the top of the NC LITE MAC ID Label S/N:????????? MAC: 1A-2B-3C-4D-5E-6F Qty: 1 Location: On the top of the NC LITE Information Label MAC ID Label Figure 2-4: Label Locations on the NC LITE MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 33: Electrical Hazards
To avoid equipment damage: • Make sure that the node controllers are properly grounded. • Do not connect or disconnect any components while the transport sys- tem has power. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 34: Recycling And Disposal Information
The packaging for the node controllers contains the following materials. If the packaging is not being saved, it must be disposed of by following all facility, local, and national procedures for the disposal of packaging material: • Cardboard. • Polyethylene Foam. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 35: Node Controller Overview
Included in this chapter are: • Node controller descriptions, including an overview of operations. • Node controller specifications, including connector identification for all node control- ler types. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 36: Node Controller Description
53). Check the product label to see which series of node controller you have (see Figure 2-2). NC-E Series B node controllers are labeled with “SRS B”. For Series A specific information, see Appendix MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 37: Nc-12 Node Controller
54) or an M12 Ethernet connector (see page 55). NC LITE Node Controller Node controller that supports both RS-422 and Ethernet motors with one network port and four RS-422 ports (see page 58). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 38: Node Controller Communications
Every motor on a path communicates with the node controller at the upstream path-end. The MagneMotion Information and Configuration Service (MICS) file is used to define the IP addresses of all MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 39: Configuration Recommendations
Enet Motor HLC & Node Controller Figure 3-1: Ethernet Motor Wiring Example ® ™ • MagneMover LITE switches are two logical track paths, only one IP address is assigned. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 40 If all motors in a path are not part of the same Ethernet chain, all chains the path is a member of must connect to the same network as the node controller. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 41: Node Controller Loading
Terminus or Gateway nodes to pass vehicles between paths, they count as one multi-port node due to the increased communication load. In systems with multiple node controllers, split the load evenly between all node controllers. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 42 For NC-S node controllers, use the following calculation to determine NC-S loading when using a combina- tion of node connection types (that is, some Ethernet nodes and some RS-422 nodes). Serial Nodes × 25% + Hybrid Nodes × 16.67% + Eth Nodes × 12.5% ≤ 100% MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 43: General Purpose Digital I/O
Figure 3-2: Digital I/O Equivalent Circuits Table 3-2: Digital I/O Power Requirements NC-E Digital Inputs (+V DC) +5…24V DC Digital Outputs (DC) +5…35V DC Digital outputs have a +5…35V DC 100mA sink current Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 44: Nc-E Series B Digital I/O Connection
Make sure that the connector blades are making direct contact with the wire and are not in contact with the insulation. Connector Release Connector Connector Release Connector Figure 3-3: Digital I/O Connections MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 45: Digital I/O Uses
Resume command. NOTE: Motion cannot resume until the button is released and the host controller issues a Resume command to the paths associated with the E-stop. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 46 Digital In NC-12 Node Controller (8 max) Digital In Digital In +3…24V DC Power Supply Figure 3-5: E-stop Wiring Diagram, Multiple Node Controllers In this configuration other digital I/O functions are not available. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 47: Interlock Circuit
The interlock only executes the actions that are described, it is not the same as an EMO (Emergency Off), which removes power to the transport system. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 48 Node Controller Overview General Purpose Digital I/O NC-12 Node Controller Digital In User-installed Circuit Digital In +3…24V DC Power Supply Figure 3-6: Interlock Wiring Diagram MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 49 Included in this chapter are: • Mechanical specifications for all node controllers, including dimensions. • Electrical specifications for power and communications, including connector pinouts. • Site requirements, including environmental and service access. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 50: Specifications And Site Requirements Mechanical Specifications
Ingress Protection Rating: Designed for IP20. NC-S Node Controller on page 60 for the electrical specifications. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 51: Nc-S Mounting Plate
5.50 1.63 [0.487] 12.37 [0.217] 5.50 All Dimensions in Millimeters [Inches] Figure 4-2: NC-S Mounting Plate Mechanical Drawing Exposed Materials • 5052-H32 Aluminum. • Epoxy powder coat paint. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 52: Nc-S Rack Mounting Bracket
[0.378 X 0.260] 9.14 [0.217] 70.00 70.00 9.60 X 6.60 5.50 All Dimensions in Millimeters [Inches] Figure 4-3: NC-S Rack Mounting Bracket Mechanical Drawing Exposed Materials • 5052-H32 Aluminum. • Epoxy powder coat paint. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 53: Nc-E Series B Node Controller
NC-E Series B Node Controller on page 64 for the electrical specifications. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 54: Node Controller
Ingress Protection Rating: IP20. NC-12 Node Controller on page 69 for the electrical specifications. Exposed Materials The node controller provides openings for airflow and must not be installed where harsh conditions exist. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 55: Nc-12 Node Controller, M12 Ethernet
NC-12 Node Controller on page 69 for the electrical specifications. Exposed Materials The node controller provides openings for airflow and must not be installed where harsh conditions exist. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 56: Nc-12 Mounting Plate
2X R [1.97] 9.0 THRU ALL [5.5] [4.34] 110.24 [1.97] 7.14 THRU ALL 13.57 X 82° All Dimensions in Millimeters [Inches] Figure 4-7: NC-12 Mounting Plate Mechanical Drawing Exposed Materials • 6061-T6 Aluminum. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 57: Nc-12 Rack Mounting Bracket
86.9 [3.42] [0.28] [0.13] All Dimensions in Millimeters [Inches] Figure 4-8: NC-12 Rack Mounting Bracket Mechanical Drawing Exposed Materials • Carbon Steel. • 1018 Steel. • Anodized Aluminum. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 58: Nc Lite
Ingress Protection Rating: IP30. NC LITE on page 76 for the electrical specifications. Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 59: Electronics Mounting Plate
170.00 All Dimensions in Millimeters [Inches] Figure 4-10: Electronics Mounting Plate Mechanical Drawing Exposed Materials • 5052-H32 Aluminum. • 300 Series Stainless Steel. • A-286 Hardened Stainless Steel. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 60: Electrical Specifications
AC power must be disconnected before servicing. AC Power Cable The optional remote power supply for the NC-S node controller is supplied with a power cable. Contact Rockwell Automation for replacement cables. The AC power cable plugs directly into the power supply. DC Power Option DC power from a user-supplied power supply requires 24…48V DC, 10 W. - Page 61 POWER 24-48V DC ±10%, 10 W M12 Eurofast, 4-Pin, Plug Rockwell Automation recommends that the odd number connectors be used for upstream connections and the even number connectors be used for downstream connections. † Rockwell Automation requires grounding the NC-S through the chassis ground connection on the power con- nector.
- Page 62 ON – Indicates that DC power is on. Green light Table 4-3: NC-S Node Controller Console Pinout DE-9, Plug — — — — — — Table 4-4: NC-S Node Controller Ethernet Pinout RJ45, Socket — — MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 63 Table 4-5: NC-S Node Controller RS-422 Pinout M8 Nano-Mizer, 4-Pin, Plug RxD+ RxD- TxD+ TxD- Table 4-6: NC-S Node Controller Power Pinout M12 Eurofast, FSFD, 4-Pin, Plug — Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 64: Nc-E Series B Node Controller
Status Indicators Power Reset Power Ethernet Digital I/O Port Figure 4-12: NC-E Series B Node Controller Electrical Connections, Controls, and Indicators MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 65 6V…36V DC IN 6…36V DC, 40 W 3P pluggable connector with latch (V-, GND, V+) Rockwell Automation requires grounding the NC-E Series B through the chassis ground connection on the power connector. Table 4-8: NC-E Series B Node Controller Controls Label...
- Page 66 This applies to Next Gen node controller images. The hard disk light remains solid on legacy node controller images. Table 4-10: NC-E Series B Node Console Pinout DE-9, Plug — — — — — — Table 4-11: NC-E Series B Node Controller Ethernet Pinout RJ45, Socket BI_DA+ BI_DA- MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 67 Table 4-12: NC-E Series B Node Controller Power Pinout 2.0 mm Coax, Plug Table 4-13: NC-E Series B Node Controller Digital I/O Pinout DA-26, Socket +CN_DI0_L CN_DI0_H CN_DO_0 +CN_DI1_L CN_DI1_H CN_DO_1 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 68 Table 4-13: NC-E Series B Node Controller Digital I/O Pinout DA-26, Socket CN_DI2_L CN_DI2_H CN_DO_2 CN_DI3_L CN_DI3_H CN_DO_3 CN_DI4&5_L CN_DI4_H CN_DO_4 DIO_GND CN_DI5_H CN_DO_5 CN_DI6&7_L CN_DI6_H CN_DO_6 P_+VDIO_EXT CN_DI7_H CN_DO_7 P_+5V0_DIO_CN DIO_GND MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 69: Node Controller
AC power must be disconnected before servicing. AC Power Cable The optional remote power supply for the NC-12 node controller is supplied with a power cable. Contact Rockwell Automation for replacement cables. The AC power cable plugs directly into the power supply. DC Power Option DC power from a user-supplied power supply requires 22…30V DC, 20 W. - Page 70 NOTICE The NC-12 node controller does not support Power over Ethernet. Never connect these node controllers to a powered network as damage to internal components can result. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 71 Digital I/O, optically isolated, 16 Spring-cage clamp input bits and 16 output bits, see Gen- eral Purpose Digital I/O on page 43 RS-232 RS-232 external communications DE-9, Plug Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 72 Rockwell Automation recommends that the odd number connectors be used for upstream connections and the even number connectors be used for downstream connections. ‡ Rockwell Automation requires grounding the NC-12 through the ground stud with a minimum of 14 AWG wire. Table 4-15: NC-12 Node Controller Connections, 700-1573-00...
- Page 73 Table 4-17: NC-12 Node Controller Console Pinout DE-9, Plug — — — — — — Table 4-18: NC-12 Node Controller Ethernet Pinout 700-1482-00 700-1573-00 RJ45, Socket M12 Eurofast, FKFDD, Socket — — — — Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 74 Table 4-20: NC-12 Node Controller RS-422 Pinout M8 Nano-Mizer, 4-Pin, Plug RxD+ RxD- TxD+ TxD- Table 4-21: NC-12 Node Controller Power Pinout Sleeve 700-1573-00 700-1482-00 M12 Eurofast, FSFD, 4-Pin, Plug 2.0 mm Coax, Plug — — MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 75 +5…35V DC † — DC RTN Figure 3-2 on page 43 for the digital I/O equivalent circuits. † The GND pin is not used for the digital inputs. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 76: Nc Lite
The optional remote power supply for the NC LITE is supplied with a power cable. Contact Rockwell Automation for replacement cables. The AC power cable plugs directly into the power supply. The remote power supply and AC cable for the NC LITE is not required if Power over Ethernet is being used. - Page 77 Rockwell Automation requires grounding the NC LITE by mounting to a grounded surface. † Rockwell Automation recommends that the odd number (male) connectors be used for upstream connec- tions and the even number (socket) connectors be used for downstream connections.
- Page 78 Specifications and Site Requirements Electrical Specifications Table 4-25: NC LITE LAN Pinout RJ45, Socket +18V DC +18V DC Table 4-26: NC LITE Console Pinout DE-9, Plug — — — — — — MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 79 J2, J4 – DE-9, Socket J1, J3 – DE-9, Plug — — RxD- TxD- TxD+ RxD+ — — — — — — RxD+ TxD+ TxD- RxD- — — Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 80: Ethernet Switch With Power Over Ethernet Injector
AC power must be disconnected before servicing. AC Power Cable The Ethernet Switch with PoE power supply is supplied with a power cable. Contact Rockwell Automation for replacement cables. The AC power cable plugs directly into the power supply. DC Power Option DC power from a user-supplied power supply requires 18V DC, 100 W. - Page 81 The actual power being drawn depends on the operations being performed. Make sure that all power wiring can carry the full load and has a limited power source or the power source is fused to the maximum rating of the wiring. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 82: Site Requirements
85% Maximum (relative, noncondensing) Derating at High Altitude When operating in a high altitude environment with lower air pressure, the operating temperature range must be derated compared to that of sea level. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 83: Lighting, Site
NOTE: The exclusion zones that are shown are for the node controllers only. Additional exclusion zones may be required based on the design of the transport system. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 84 Specifications and Site Requirements This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 85: Installation
Included in this chapter are: • Unpacking and inspection of the transport system components. • Component installation including: hardware installation, facilities connections, and software installation and configuration. • Initial power-up and check-out. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 86: Unpacking And Inspection
Rockwell Automation for replacements. Upon receiving the packages, visually verify that the packaging is not damaged. Inform the freight carrier and Rockwell Automation of any inspection discrepancy. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 87 Open each shipping package and verify the contents against the shipping documents. Do not remove any protective wrapping. Carefully inspect each package for signs of shipping damage. Report any damage immediately to the shipper and to Rockwell Automation. Move all items to their destination (see Node Controller Installation on page 88).
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Page 88: Node Controller Installation
#6-32 Screw Figure 5-1: NC-S Node Controller DIN Rail Mounting Install the DIN mounting bracket onto the node controller with the supplied #6-32 Phillips head screw. Tighten to 1.1 N•m [10 in•lb]. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 89 Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 90 Mounting NC-S Power Supplies Locate the power supply close to the node controller it is powering to minimize the length of all wiring. The power supply can be oriented in any direction required. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 91: Mounting Nc-E Series B Node Controllers
Clip the node controller onto the DIN rail in the appropriate location. Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 92 70 mm 2.76 in. 164 mm 6.46 in. 182.40 mm 7.18 in. Figure 5-6: NC-E Series B Node Controller Surface Mounting Dimensions Remove the four feet from the bottom of the node controller. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 93 Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 94: Mounting Nc-12 Node Controllers
Orient the node controller with brackets as required and secure it with a minimum of two M8 screws with M8 split lock washers (one per mounting plate). Tighten the screws to 26 N•m [230 in•lb]. Make sure that the service and exclusion zones are maintained. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 95 Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 96 Mounting NC-12 Power Supplies Locate the power supply close to the node controller it is powering to minimize the length of all wiring. The power supply can be oriented in any direction required. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 97: Mounting Nc Lite Node Controllers
M8 split lock washers. Tighten the screws to 26 N•m [230 in•lb]. Make sure that the service and exclusion zones are maintained. Install cable management as required to secure the cables that are connected to the node controller. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 98 If the node controller is powered using the remote power supply (instead of using PoE), locate the power supply close to the node controller it is powering to minimize the length of all wiring. The power supply can be oriented in any direction required. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 99: Electrical Connections
NOTICE The NC-E node controller does not support Power over Ethernet. Never connect these node controllers to a powered Ethernet network as damage to internal components can result. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 100 Then, connect the cable from the NC LITE power supply to the NC LITE as shown in Figure 4-14. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 101: Network Connections
Uplink port. Connecting to other ports can damage the switch or other devices that are connected to the switch. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 102 Figure 4-14. NOTICE The NC LITE only supports Power over Ethernet. Never con- nect the NC LITE to a standard PoE network as damage to internal components can result. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 103: Motor Connections
When connecting a DE-9 connector, tighten the mounting screws to 3 in•lb [0.34 N•m] – do not overtighten. • When connecting a Nano-Mizer connector, tighten the connector shell finger tight only – do not overtighten. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 104 When connecting a DE-9 connector, tighten the mounting screws to 3 in•lb [0.34 N•m] – do not overtighten. • When connecting a Nano-Mizer connector, tighten the connector shell finger tight only – do not overtighten. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 105: Ethernet Only Motor Connections
Continue making motor-to-motor Ethernet connections until the last motor in the path is reached. Create a MICS file to define the Ethernet motor connections. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 106: Rs-422 And Ethernet Motor Connections
Continue making motor-to-motor Ethernet connections until the last motor in the path is reached. Create a MICS file to define the Ethernet motor connections. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 107: Configuration
See MagneMotion Node Controller Interface User Manual, publication MMI-UM001 for details. NOTE: Activate the image and reboot the node controller for the changes to take effect. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 108 Use the web interface on the node controller to upload the configuration files to each node controller. See the MagneMotion Node Controller Interface User Manual, publication MMI-UM001 for details. NOTE: Restart the node controller for the changes to take effect. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 109: Software
Upgrades to the software can be uploaded through the network communications link. See the Upgrade Procedure in the Release Notes supplied with the software upgrade. NOTE: Only qualified personnel or personnel that are directed by Rockwell Automation should make alterations or changes to the software. -
Page 110: Check-Out And Power-Up
• Verify that all cables are routed in a safe place and away from any travel areas. • Inspect all cables for restricting bend radii, excessive tension, or physical damage. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 111: Node Controller Power-Up
119. For new installations, set the node controller IP addresses and specify the node controller to be used as the high-level controller (see Configuration on page 107). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 112 Controller Interface User Manual, publication MMI-UM001). Review the log files for each node controller to make sure that the system has been programmed and configured properly (see the MagneMotion Node Controller Interface User Manual, publication MMI-UM001). MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 113: System Testing
Verify that the host controller has identified all vehicles in the transport system (see the MagneMotion NCHost TCP/IP Interface Utility User Manual, publication MMI-UM010). Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 114 Move vehicles individually or create a Demo Script for repetitive testing (see the MagneMotion NCHost TCP/IP Interface Utility User Manual, publication MMI-UM010). Use the NCHost TCP Interface Utility to monitor transport system operation. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 115: Node Controller Shutdown
Turn off the main power disconnect for the transport system. NOTE: This procedure only shuts down facilities to the motors, their subsystems, and the Host Controller. Any user equipment remains powered up. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 116 Installation This page intentionally left blank. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 117 This chapter provides maintenance schedules and procedures for the node controllers. Only trained, qualified personnel should attempt to perform maintenance or troubleshooting on the node controllers. Rockwell Automation provides training in the troubleshooting and repair of the transport systems and components.
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Page 118: Maintenance Preventive Maintenance
See the MagneMotion Node Controller Interface User Manual, publication MMI-UM001. In the event of system anomaly, and before resetting the system, use the Log Retrieval tool to capture the current system state. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 119: Troubleshooting
Node controller logs do not indicate correct Node Controller Troubleshooting on page 120 time. Communication to the node controller is lost or Communications Troubleshooting on page 121 intermittent. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 120: Node Controller Troubleshooting
Rockwell Automation for repair. Use the node controller web interface Set Clock function to (see the set the time MagneMotion Node Controller Interface User Manual, publication MMI-UM001). MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 121: Communications Troubleshooting
Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 122: Repair
Only a qualified service representative can service the components of the transport system. Any attempt to open the transport system modules by ® anyone other than a qualified Rockwell Automation service representative voids the warranty. Table 6-5: MagneMover LITE Repair Procedures... -
Page 123: Upgrading Node Controllers
There are several mounting options for the NC-S node controllers. See Mounting NC-S Node Controllers on page 88. Use the appropriate mounting method to install the NC-S node Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 124: Configure And Connect The New Node Controllers
Open a web browser and connect to the node controller to configure it (see the MagneMotion Node Controller Interface User Manual, publication MMI-UM001). For a direct replacement, use the address of the node controller that was removed. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 125 • Program all motors on all node controllers if the software version has been updated. Return the system to operation. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 126: Update The Node Controller Configuration File
Take ownership of those nodes that were connected to Comm Ports 9…12. Select the appropriate Comm Port for each connection. Save the revised Node Controller Configuration File with a new name to identify it. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 127: Shipping
Use the container that the component was originally shipped in. Set the component into the container and secure using the supplied packing material. Close the shipping container and secure. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 128 Make sure that the container is properly labeled (This End Up, Caution – Heavy, and so forth) and all shipping documents are attached to the outside of the container. When shipping, make sure that the RMA number is clearly visible on the outside of the box. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 129: File Maintenance
Restoring from Backup Files Damaged files can be restored by copying the backup files into the appropriate locations. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 130: Transport System Limits
Appendix A Transport System Limits Transport System Limits ® For transport system limits information, see the MagneMotion Node Controller Interface User Manual, publication MMI-UM001. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 131: Nc-E Series A Node Controller
See Figure 3-2 for the digital I/O equivalent circuits and Figure 3-2 the power specification. See General Purpose Digital I/O on page 43 for additional information. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 132: Node Controller Loading
RS-422 and some con- nections are made using Ethernet. This typically occurs when a node (for example, a Relay node) is being used to connect RS-422 motors to Ethernet motors. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 133: Nc-E Series A Node Controller Mechanical Specifications
[4.72 W x 3.94 L x 2.19 H] Relative Humidity: ~95% @ 40 °C [104 °F] (noncondensing) Weight: 0.65 kg [1.43 lb] Power Dissipation: 40 W (max) All dimensions are millimeters [inches]. Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 134 NOTE: The node controller has unprotected openings and must not be installed in locations where harsh conditions exist. Table B-3: Labels Used on the NC-E Node Controller Product Information Label Qty: 1 Location: On the back of the NC-E node controller MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 135: Mounting Node Controllers
The NC-E Series A can be mounted to a DIN Rail by attaching the optional DIN rail mounting bracket as shown in Figure B-2 DIN Bracket M4 Screw (2X) Figure B-2: NC-E Node Controller DIN Rail Mounting Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 136 Typical methods for mounting the NC-E to a surface by attaching the optional mounting brackets are shown in Figure B-3. M4 Screw Mounting Bracket (4X) (2X) Figure B-3: NC-E Node Controller Surface Mounting MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 137: Nc-E Series A Node Controller Electrical Specifications
Digital I/O: 4 optically isolated digital input bits and 4 optically isolated digital output bits (DA-26, Socket). Rockwell Automation requires grounding the NC-E through the chassis ground connection on the power connector. Cables and Pinouts Table B-5: COM1 (Console) Pinout DE-9, Plug —... - Page 138 NC-E Series A Node Controller Electrical Specifications Table B-5: COM1 (Console) Pinout DE-9, Plug — — Table B-6: Ethernet Pinout RJ45, Socket BI_DA+ BI_DA- BI_DB+ BI_DC+ BI_DC- BI_DB- BI_DD+ BI_DD- Table B-7: Power Pinout 2.0 mm Coax, Plug MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 139 Table B-7: Power Pinout 2.0 mm Coax, Plug Table B-8: Digital I/O Pinout DA-26, Socket +VDD DI0_L +VDD DI2_L EOGND +V5DIO_CN_ISO EOGND EOGND DI1_H DI3_H DI1_L DI3_L EOGND EOGND DI0_H DI2_H Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
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Page 140: Dc Power Option
Status Indicators Reset Digital I/O Power Console Port Ethernet Power Figure B-4: Electrical Connections, Controls, and Indicators MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 141 DE-9, Plug 6V~36V DC IN 6…36V DC, 40 W 3P pluggable connector with latch (V-, GND, V+) Rockwell Automation requires grounding the NC-E through the chassis ground connection on the power con- nector. Table B-2: Controls Label Description Control Type (Reset) Forced reset of node controller.
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Page 142: Nc-E Series A Node Controller Additional Information
The maintenance information for Series A and Series B are the same. For additional information on preventive maintenance, transfer log files, troubleshooting, repair, and upgrading node controllers for the NC-E node controllers, see the respective heading in the Maintenance section starting on page 117. MagneMotion Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... -
Page 143: Index
NC LITE AC power, connection, NC-12 AC power, operation, NC-S AC power, Ethernet Computer Requirements, network connections, Connections, network, node controller address, Ethernet Cables, see Cables, Communication, EtherNet/IP configuration, connections, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023... - Page 144 NC-E Series A, NC-E Series B, NC-E Series B, NC-S, NC-S, NC-S power supply, software, Interlock connection, operation, Internet Protocol EtherNet/IP, TCP/IP, IP Rating NC LITE, NC-12, 54, NC-E Series A, NC-E Series B, NC-S, Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 145 RS-422 connection, 103, surface mounting, temperature, NC-E either Series A or B digital I/O, humidity, network connection, power connection, temperature, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 146 Node Controller Configuration File, create, NC-E either Series A or B, Node Controller Web Interface, file upload, NC-S, Notes, Terminal Emulator Requirements, Transport System components, Operation MagneMover LITE, shutdown, QuickStick, start up, software, Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 147 Troubleshooting communications, initial, node controller, Unpacking, Vehicle, Web Browser Requirements, Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 148 This page intentionally left blank. Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 149 Node Controller Hardware User Manual Rockwell Automation Publication MMI-UM013C-EN-P - June 2023...
- Page 150 Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Allen-Bradley, expanding human possibility, MagneMotion, MagneMover LITE, QuickStick, QuickStick HT, Rockwell Automation, Stratix, and SYNC IT are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA.
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